Shenchen Precision Pump LabV Series User manual

Shenchen Precision Pump
Manual of LabV Series
Baoding Shenchen Precision Pump Co.,Ltd

Note:
Please read the manual carefully before operating the product.
Warning:
Tubing may have cracks due to wear. It results in the overflow of fluid
from tubing. In that time human body and instruments may be harmed. So,
users must check frequently and change tubing in time.
Connect the power cord to the wall socket directly and avoid using the
extended electric wire.
If the power cord or plug had wear and other damage, please disconnect
the plug. (Hold the plug instead of the wire)
If following situations happened, please turn off the power supply and
disconnect the plug. (Hold the plug instead of the wire)
1. Fluid splash on the pump.
2. You think the pump need to maintain or repair.
The user’s power socket must have ground wire and have reliable
grounding.
Note: The foot pedal switch and other external control plugs must be connected or
disconnected in the power-off status to prevent the external control interface from
being burned.

Catalogue
1. Product Introduction...........................................................................................- 1 -
2. Product Appearance............................................................................................- 1 -
3. Keyboard Instruction ..........................................................................................- 2 -
4. Operation Interface Structure .............................................................................- 3 -
5. Main Functions Operation Process ...................................................................- 15 -
6. External Control Interface Instruction ..............................................................- 18 -
7. Technical Specification.....................................................................................- 23 -
8. Function and Features.......................................................................................- 25 -
9. Dimension Drawing..........................................................................................- 26 -
10. Maintenance ...................................................................................................- 30 -
11. Warranty and After-sales Service ....................................................................- 31 -

Shenchen Pump LabV Series
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1. Product Introduction
LabV series product is the flow measurement type intelligent peristaltic pump,
4.3-inch color touch screen control; Animation shows working state; flow data,
setting parameters and system settings display in the same screen. Intelligent
calibration and online micro adjusting function; three measurement modes: fixed
volume measurement, fixed time and volume, timer start and stop. It can load
different pump heads, and multiple external control methods are optional. It is the
ideal choice for laboratory, equipment supporting and industrial production.
Product range includes: LabV1, LabV3, LabV6, LabV1-II, LabV3-II, LabV1-III,
LabV3-III, LabV6-III
Suitable pump head: EasyPump pump head,
AMC pump head, YZ1515x,
YZ2515x easy load pump head,
MC series multichannel pump head (MC1-MC12),
SN series standard pump head (SN15, SN25),
DZ25-3L.
2. Product Appearance
A
B
C
D
E
F
A - Drive B - Pump Head
C - Power Switch D - Power Socket
E - External Control Port F - Built-in fuse

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3. Keyboard Instruction
Stop Button Start Button
Full Button CW/CCW Button
Stop Button: Press stop button, pumps stop working. Forbidden buttons in the
main interface can be used.
Full Button: When stopping state or transferring state, press this button, the
pump will run with the highest speed. This button can be used for washing
tube or fast filling liquid.
CW/CCW Button: Press this button once, the motor will change running
direction once. When the fixed volume measurement or fixed time and volume
function are on, this button does not work.
Start Button: Press this button, the motor starts running. When fixed volume
measurement or fixed time and volume function are on, press this button, the
pump will start work with the function.

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4. Operation Interface Structure
Main Interface
Calibrat
ion
Date&T
ime Volume Timing
Dispensin
g
System
Settings
Configu
ration
Back
Suction
External
Control
Commu
nication
External
Speed
LabV Series Operation Interface Instruction
4.1 Booting Interface
After power on the system, enter the welcome interface, click anywhere, or wait
for 2.5 seconds and it will enter the English main operation interface
automatically.
4.2 Main Interface
Main Interface Composition as below:
Volume: 50.00 ml
Time: 2.00 s
Current: 0.00 ml
Fixed Volume: OFF
Dispensing: OFF
Pump Head: EasyPumpI
Tubing Size: 17#
2012-3-15 8:45:05 AM
800.00
ml/min
C B A D E
275.86 rpm
/
F
KJI
G H
Setting Calibration Date&Time
Volume TimingDispensing

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A. Speed/Flow Rate Display: In the flow rate mode, it displays the current flow
rate, the motor speed is displayed at the C frame. In the speed mode, displays
the current set up speed, flow rate is displayed at the C frame. Click A to
amend the flow rate or speed. When fixed time and volume function is turned
on, A is forbidden, and it is not allowed to amend the flow rate or speed.
B. Real-time Dynamic Display: Real-time display of the current running status,
and dynamic display of the running results.
C. Real-time Parameter Display: Display the current running state and set up
parameter. When the fixed volume measurement is turned on, it displays the
fixed volume measurement parameter. When the fixed time and volume
function is turned on, display the fixed time and volume parameter. When
these two functions are turned off, all displayed parameters are 0.
D. Setting Parameter Display: Displays the fixed volume measurement, fixed
time and volume state information, and the pump head model and tube size.
E. Date and Time Display: Display the current date and time, you can change it
in the system settings. When it displays an alarm clock on the right side, it
means the timer start and stop function had turned on.
F. System Settings Button: Click this button to set up other parameters.
G. Flow Calibration Button: Click this button to enter the flow rate calibration
interface.
H. Date & Time Button: Click this button to enter the setup of current date and
time interface.
I. Fixed Volume Measurement Button: Click this button to enter the fixed
volume measurement interface.
J. Fixed Time and Volume Button: Click this button to enter fixed time and
volume interface.
K. Timer Start and Stop Button: Click this button to enter timer start and stop
interface.

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4.3 Numeric Keypad Input Interface
Numeric keypad input interface as below:
Flow
mL/min
800.00
789
Unit
4
1
5
2
6
3
.
0
ESC
ENT
Input information
display
Input data
display Display unit
Unit: Unit switch
Clr: Clear input
Input digital area
Backspace
Return
Confirm
Input Information Display: The information displayed is the current operation
object.
Input Data Display: Display the current input data, range is 0.01-9999.
Unit Display: Display input units when you input flow rate or volume.
Input Digital Area: Numeric keypad.
Unit/Clr Button: When you input flow rate or volume, this button is unit switch,
and you can choose different units. When it is Clr, you can clear the current input
data.
Backspace Button: Delete an input digital.
ESC Button:Cancel the current input, and go back to the previous interface.
ENT Button: Confirm the current input.

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4.4 The Basic Configuration Interface
The basic configuration interface:
Max:1999.00 mL/min
Min:333.29 uL/min
EasyPumpI
Pump Head Reference Flow Rate
17#
Tubing Size
OK Cancel
Flow Rate Speed
Click the pump head and tubing size to choose the pump head and tubing.
Reference flow rate display the maximum and minimum flow rate with the current
pump head and tubing.
Click the Flow rate mode or Speed mode button to choose the working mode. When
you choose the flow rate mode, the flow rate is adjustable, the speed will change
with the flow rate. When you choose the speed mode, the speed is adjustable, the
flow rate will change with the rotating speed.
Click the confirm button when you have finished choosing parameters, then you
return to the main interface.

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4.5 Back Suction Angle Interface
The back suction angle interface as below:
Please enter back
suction angle
360.00
degree
Back suction angle
range: 0-360°
Setting the back suction angle
can prevent the liquid from
dropping when the motor
stops when transferring the
liquid with viscosity in the
tubing.
！
CancelOK
Click the System Settings button in the main interface, then click Back Suction
button to enter the back suction angle setting interface. Click the angle button, the
numeric keyboard pops up for inputting the suction angle, enter back suction angle
and click OK. If you click the Cancel button, it will go back to the system settings
main interface.
Note: When the pump comes with two pump heads, and the output of two pump
heads are connected to one channel with Y-type connector, then you will need to
choose 2* pump head model. If the two pump heads are used as two channels, then
you need to choose single pump head model number.
For example, the pump come with two EasyPumpI, and output connect with Y-type
connector to one channel, then when choose pump head need to select 2*EasypumpI,
as in below picture:
2*Easypum pI
In other cases, such as: the pump comes with one pump head EasypumpI, or with
two EasypumpI use as two channels, or with 3 or 4 EasypumpI pump heads, you
need to select single pump head EasypumpI, as in below picture:
Easypum pI

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4.6 External Setting Interface
External Setting Interface as below:
Pulse
OK
External Control Signal Ext.Start/Stop
Ext.CW/CCW
Foot Pedal Setting
Click the System Settings button in the main interface, then click External control
to enter External Settings interface.
a. There are two types of signals for external control motor start/stop and
direction: Level mode and Pulse mode. Connection interface refer to the
external control interface instruction.
b. Various external control modes are independently set on switches, which
will only work after the corresponding external control function is turned
on.

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4.7 External Speed Control Setting Interface
External Speed Control Setting Interface as below:
0-5V
OK
0V corresponds to the speed
Work speed limit
5V corresponds to the speed
rpmrpm
rpm
600.00
0.0/
600.00
ON/OFFAnalog signal selection
Click the System Settings button in the main interface, then click External Speed
Control button to enter External Speed Control Settings interface.
According with external input signal to set the analog signal: 0-5 V, 0 -10V or
4-20mA. Between analog signal voltage range and motor speed, there is linear
relationship (when the working speed limit is off).
After turning on the maximum working speed limit, the motor speed will be
limited. For example, if 0V to 0rpm, 5V to 600rpm (then 2.5V should be 300rpm).
But if the maximum working speed limit is 300rpm, when external input analog
signal is 2.5V, the motor speed is 300rpm. After the input signal exceeds 2.5V, the
motor speed remains unchanged at 300 rpm.

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4.8 Communication Setting Interface
9600
OK
RS485
01
ShenChen
Set baud rate
Slave No.
ON/OFFCommunication interface
Communication protocol
Click the System Settings button in the main interface, then click Communication
button to enter Communication Settings interface.
This pump support MODBUS-RTU Mode. Please select baud rates and
communication interface (RS485/RS232). Click the Slave No. button to enter
peristaltic pump address No. (range:1-32), select communication enable ON. Then
the pump can communicate with master, receiving master signal.
Note: After settings, the peristaltic pump only receives communication control when
in the main interface, it is invalid for the communication control in the other settings
interface.

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4.9 Flow Rate Calibration Interface
Flow Rate Calibration Interface as below:
10.00
1.00
0.0000ml +0.0000ml
Test
Volume
Run Time
Actual Vol. Volume adjust
ml
s
1.00
CAL
Reset
Add
Dec
Esc
Fixed time
and volume
The top left corner displays the function, when fixed volume measurement is turned
on, it displays fixed volume. When fixed time and volume turn on, it displays fixed
time and volume. Others display transferring mode.
If fixed time and volume is turned on, the target volume and running time are set up
parameter and are unable to amend. Other modes, the running time is 60s, you can
click the run time button to amend the running time.
Before the pump works, need to calibrate the flow rate to ensure the
transferring or dispensing accuracy
Process as below:
(1) Confirm the running time, if fixed time and volume function, the running time
is set up time, unable to change.
(2) Click Test button to start the test, countdown display the run time, it will stop
automatically, and display numerical keyboard, input the actual volume, then it
will ask whether continue test (more than 3 times is recommended), choose
Yes, and the pump will test again, choose No, and you go back to the
calibration interface.
(3) After clicking the Test button, during the pump running, you can click the
Stop button to stop the test.

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(4) After finishing the tests, the actual volume area displays the average data, click
the CAL button, and it will prompt that the calibration is successful.
(5) If you request higher accuracy, you can click Add and Dec button to
micro-adjust the flow rate, to reach high accuracy transferring and dispensing.
(6) Click the Reset button to restore to the factory default calibration parameters.
Online Micro Adjust Volume Process:
Flow Rate Transferring Mode: If the actual flow rate during the production
process is too big or small than the set-up flow rate, you can micro-adjust the flow
rate online without affecting the product line.
Fixed Time and Volume Mode: If the dispensing volume is bigger or smaller than
the set up volume, you can micro-adjust the volume online, and there is no need to
stop the pump.
Fixed Volume Measurement Mode: Do not support online micro-adjustment
function.
Click the Calibration button from the main interface, it enters the flow rate
calibration interface.
Now only the Add, Dec and Esc button are usable, other buttons are forbidden.
Click Add or Dec button to micro adjust the flow rate or volume.
4.10 Date & Time Interface
Setting Date & Time Interface as below:

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Back
12-hour
24-hour
Set Date
Set Time
2012-3-15
8:45:35 AM
Thursday
In this interface, you can set the current date and time, and it will display at the top
right of corner. Click the Set Date button, and out comes the Set year numeric
keypad, the range of the year is 1970-2099. After setting up the year, then set the
month and date.
Click the Set Time button, out comes the numeric keypad, where you set the hour,
minute and second.
4.11 Fixed Volume Measurement Interface
Fixed Volume Measurement Interface as below:
Fixed volume function turned on, flow rate is 800.00mL/min
It needs 0.75 minute to reach to the setting volume.
Fixed volume Volume
OK
600.00 mL

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After turning on this function, the peristaltic pump will measure the volume
automatically. When the volume reach set up volume, the pump will stop working
automatically. The flow rate can be changed during the pump working.
Click the Fixed Volume button, set ON to turn on this function. Click Set Volume,
to input volume, the unit can be mL or L, range is 0.01mL to 9999L. The prompting
frame display the needed time to finish the volume with set up flow rate. The
maximum time is 9999min, when more than 9999min, the system will warn.
4.12 Dispensing Interface
Dispensing Interface as below:
OK
1.00
mL
5.00 1.00
s
0002
Suspend time
s
Fixed volume Runing time Repeat times
Set volume
Fixed time and volume function turned on, flow rate is 300.00mL/min, speed
is 103.44rpm
After turning on this function, the pump will enter dispensing mode.
The peristaltic pump will transfer a fixed volume in fixed time, transfer times are
the Repeat times. Click the suspend time button then input suspend time, a prompt
box displays the current diameter, after clicking the OK button, click the start
button, the pump begins dispensing according to the diameter.

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4.13 Timer Start and Stop Interface
OK
StartTime OverTime
08:30:00 AM 05:30:00 PM
01:30:00 PM
Once
Custom
Once
Custom
Start and stop time of the pump can be set in any time with this function. After the
current time reaches to the setting time, it will automatically start and stop or stop
the motor.
When the Fixed volume measurement or fixed time and volume function is turned
on, the timer stop function is unavailable.
5. Main Functions Operation Process
5.1 Flow Rate Transferring Function
Boot into
the main
interface
Turn on fixed volume
or dispensing
function
Turn off fixed
volume or disp-
ensing function
YES
Click the System settings
button, choose pump head
and tubing size, choose
working mode: Flow rate
Click the flow rate
display area,
input flow rate
Click the Calibra-
tion button, cali-
brate the flow rate
Back to the main inter-
face after finishing the
calibration, click the
start key
During the pump working,
you can enter the calibr-
ation interface to micro
adjust the flow rate, impr-
ove the flow rate accuracy
Click here input flow rate
Display the
rotating speed
with the
current flow
rate
Display the
running state
and direction
NO
Note: Please refer the flow rate calibration interface instruction for flow rate
calibration process.

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5.2 Fixed Volume Measurement Function
Boot into the
main interface
Click the System settings
button, choose pump head
and tubing size, choose
working mode: Flow rate
Back to the main
interface after finishing
calibration, click
the start key
The pump display the current flow
volume and running time, when the
flow volume reach set up value, the
pump will stop automatically. Click
the start key, start the volume
measurement again
Click the Volume button,
turn on the fixed volume
function, the volume range
is 0.01mL-9999L
The flow rate can be
changed during the pump
working, the measurement
accuracy will be lower
after change the flow rate
Click the flow rate
display area in main
interface, input flow
rate
Click the Calibration
button, the default
calibration time is 60s,
you can change it
before calibration
Display the
dynamic
working state
Display the
current rotating
speed and state
The set up volume
The current
running time
The volume has
been transferred
Click here input flow rate
Note: Please refer the flow rate calibration interface instruction for flow rate
calibration process.
5.3 Dispensing
Boot into
the main
interface
Click the System settings
button, choose pump head
and tubing size, choose
working mode: Flow rate
Click the Calibration
button, calibrate the set up
volume, refer to the
calibration interface
instruction for the process
Back to the main inter-
face after finish
calibration, click start
key start working
The pump display the current
volume and countdown time,
when the time is out, the pump
stop working automatically,
click the start key, start next
dispensing
Click Dispensing button,
turn on the Dispensing
function, set the
parameters
The flow rate can be
adjusted during the pump
working, improve the
accuracy
Display the
dynamic
working state
Display the
current rotating
speed and state
The set up volume
The current
countdown time
The volume has
been transferred
Note: Please refer the flow rate calibration interface instruction for flow rate
calibration process.

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5.4 Timer Start And Stop Function
Boot into
the main
interface
Click the System
settings button, choose
pump head and tubing
size, choose working
mode: Flow rate mode
During the pump working,
you could not set the timing
start and stop. When fixed
volume or dispensing
function turn on, the timer
stop function is forbidden
Click Timing button,
set the start time and
over time, set the
repeat times
On the top right corner of the
main interface, means the timer
start and stop function is on,
when reach the set up time, the
pump will start or stop
automatically
The timer start and stop
function is on
Off
Under the flow rate transferring mode, set the pump start at 8:30 a.m. from Monday
to Friday, stop at 5:30 p.m., the process as below:
01:30:00 PM
Start time
Switch for the timer start
Over time
Switch for the timer stop
Timer stop repeat date
The current time
OK
StartTime OverTime
08:30:00 AM 05:30:00 PM
01:30:00 PM
Once
Custom
Once
Custom
Timer start repeat date
Click the Start Time, set the start time is 8:30 a.m., turn the button to ON.
Click Custom, out come the repeat date window, as below: