Shimax MAC6A User manual

Ｄｉｇｉｔａｌ Ｃｏｎｔｒｏｌｌｅｒ
ＭＡＰ６Ａ
ＭＡＣ６Ａ
Servo control Output
Instruction manual
 
SHIMAX CO.,LTD MAC6SF-1AE April 2010
Please ensure that this manual is given to the final user of this product

1
Thank you for purchasing SHIMX products.
Please check that the delivered Item is the item you ordered.
Read this instruction manual thoroughly and understand its contents before using this Product.
Preface
This instruction manual is intended for those who will be involved in wiring, installation,
operation and routine maintenance of the ＭＡＣ６Ａ and ＭＡＰ６Ａ.
This manual describes the care, installation, wiring, function, and proper procedures regarding
the operation of the ＭＡＣ６Ａ and ＭＡＰ６Ａ.
Keep this manual on hand while using this device. Please follow the provided guidance.
1. Matters regarding safety
For matters regarding safety, potential damage to equipment and/or facilities and additional
instructions are indicated as follows:
◎This mark indicates hazardous conditions that could cause injury or death of personnel.
Exercise extreme caution as indicated.
「
 ＷＡＲＮＩＮＧ」
◎This mark indicates hazardous conditions that could cause damage to equipment and/or facilities.
Exercise extreme caution as indicated.
「  ＣＡＵＴＩＯＮ」
◎This mark indicates additional instructions and/or notes.
「ＮＯＴＥ」
「
 ＷＡＲＮＩＮＧ」
MAC6A and MAP6A is designed for controlling temperature, humidity, and other physical subjects
in general industrial facilities.
It must not be used in any way that may adversely affect safety, health, or working conditions.
「
 ＣＡＵＴＩＯＮ」
To avoid damage to the connected equipment, facilities or the product itself due to a fault
Of this instrument, safety countermeasures must be taken before usage, such as proper
installation of the fuse and the overheating protection device.
No warranty, expressed or implied, is valid in the case of usage without having implemented
proper safety countermeasures

2
「
 ＣＡＵＴＩＯＮ」
●The
 mark on the plate affixed to the instrument on the terminal nameplate affixed
to the case of your instrument, the
 mark is printed.
This is to warn you of the risk of electrical shock, which may result if the charger is touched
while it is energized.
●The external power circuit connected to the power terminal of this instrument must have a means
of turning off the power, such as a switch or breaker.
Install the switch or breaker adjacent to the instrument in a position that allows it to be
operated with ease, and with an indication that it is a means of turning off the power.
Use a switch or breaker, which meets the requirements of IEC947.
●Fuse
Since the instrument does not have a built-in fuse, do not forget to install a fuse
in the power circuit to be connected to the power terminal.
The fuse should be positioned between the switch or breaker and the instrument and
should be attached to the L side of the power terminal.
Fuse Rating: 250V AC 0.5A/medium lagged or lagged type.
Use a fuse that meets the requirements of IEC127
●Load voltage/current to be connected to the output terminal and the alarm terminal should be
within the rated range. Otherwise, the temperature will rise and shorten the life of the product
and/or result in problems with the product.
●Voltage/current that differs from input specification should not be connected to the input
terminal. It may shorten the life of the product and/or result in problems with the product.
●Input, output of voltage pulse, and output of electric current are not insulated.
Therefore, do not ground an adjusted power terminal when a ground sensor is employed.
●A signal wire's common mode voltage to ground (signal wires other than contact output including
power supply and event) should be less than 30V rms, 42.4V peak, and 60 V DC.
●All the wires for the interior distribution, except for communication and contact output
(including power supply and event), should be less than 30m in length.
When the wire's length is 30m or more, or in the case of outdoors wiring, the suitable measure
against a lightning surge is required.
●EMC standard (IEC61326) classifies MAC6A and MAP6A into Class A apparatus.
Electromagnetic interference may occur when MAC6A and MAP6A is used at a business district or
in the home. Please use after taking sufficient measures.
●There is a ventilation hole for radiation. Please make sure that the metal won’t enter
from this hole. It may be occur a breakdown and fire
●Do not block the draft hole or allow dust or the like to stick to it. A rise in temperature
or insulation failure may result in a reduction of the life of the product and/or problems
with it or may cause a fire
●It should be noted that repeated tolerance tests against voltage, noise, surge, etc.
May lead to deterioration of the instrument.
●Users are prohibited from remodeling the product or abnormal use thereof.

3
2. Introduction
2-1. Check before use
Before using MAC3, please check the model code, the exterior appearance and accessories.
Also,make sure that there are no errors, impairs and shortages.
Confirmation of model code
Check that the product you ordered is being delivered properly.
Check the model code of the main body case against the following code table.
Check of accessories
｢NOTE｣ : Please contact our agencies or business offices if you have any problem.
We welcome any kind of inquiry such as defect of the product, shortage of accessory and so on.
「
 ＣＡＵＴＩＯＮ」
2-2.Handling Instructions
●Do not operate the keys on the front panel with a hard or sharply pointed object.
Operate the keys only by softly touching them with fingertips.
●When cleaning the instrument, wipe it softly with a dry cloth.
Never use solvents such as thinner.

4
2-3.Order-code table
Item Code Specifications
Series MAP6A ９６×９６ size ５ digit display Programmable Digital Controller
Series MAC6A- ９６×９６ size ５ digit display Digital Controller
Input Ｍ Full multi ＴＣ, ＲＴＤ, ｍＶ, Ｖ, ｍＡ ※１
C Contact 1a 240V AC 2A (Resistance load)
S Voltage pulse (SSR drive voltage) 12V DC max 20mA
ICurrent 4-20mA DC Load resistance max 500 Ω
V Voltage 0-10V DC Load current max 2mA
Y Control motor （Servo control output） Contact １Ｃ ２４０Ｖ ＡＣ ２Ａ
Control Output １
X Control motor （Servo control output） SSR ２４０Ｖ ＡＣ ２Ａ ※２
Power supply Ｆ－ ９０－２６４Ｖ ＡＣ ５０／６０Ｈｚ
Event Output E Event Output 3 points (EV1-3) Contact 1a 240V AC 1A (Resistance load)
N- None
C- Contact 1a 240V AC 2A (Resistance load)
S- Voltage pulse (SSR drive voltage) 12V DC max 20mA
I- Current 4-20mA DC Load resistance max 500 Ω
V- Voltage 0-10V DC Load current max 2mA
Control Output ２
Event Output E- Event Output 1 points (EV4) 240V AC 2A (Resistance load)
※２
ＤＩ（External operation input） Ｄ７ Points (DI 1-7) 5V DC 0.5mA
NNone
ＤＯ-Ⅰ （External operation output Ⅰ） J３ Points （ＤＯ１－３） ２４Ｖ ＤＣ ２０ｍＡ
NNone
J３ Points （ＤＯ４－６） ２４Ｖ ＤＣ ２０ｍＡ
H２ Points ５０．０Ａ
DO-Ⅱ （External operation output Ⅱ）
CT (Current sensor input)
ＦＢ （Feedback input） PFeedback potentiometer ３ wire １００～２ｋΩ
NNone
ICurrent 4-20mA DC Reception resistance 100Ω
ＡＩ （External analogue input）
VVoltage 0-10V DC Input resistance about 500kΩ
NNone
TCurrent 4-20mA DC Load resistance max 300Ω
ＡＯ （External analogue output）
VVoltage 0-10V DC max 2mA
NNone
RＲＳ－４８５
Communication
WＲＳ－２３２Ｃ
※１ When using by current input, shunt resistance of option parts or same as items (less than 0.05% of 100Ω) is needed.
※２ When motor control Ｙ ｏｒ Ｘ installed, Out2 and EV4 can not install.

5
3. Installation and wiring
3-1. Installation site (environmental conditions)
「  ＣＡＵＴＩＯＮ」
This instrument should not be used in any of the places mentioned below.
Selection of these places may result in trouble with the instrument, damage to it or even a fire.
●Where flammable gas, corrosive gas, oil mist and particles generated.
●
Where the temperature is below －１０℃ or above ５５℃.
●
Where the relative humidity is above 90%RH or below the dew point.
●
Where highly intense vibration or impact is generated or transferred.
●Near high voltage power lines or where inductive interference can affect the operation
of the instrument.
●Where undergo influence of the equipment which generates a high frequency.
●Where the instrument is exposed to dew drops or direct sunlight.
●Where the height more than ２０００m.
3-2. Mounting
●Cut a hole for mounting the controller in the panel by referring to the cutout drawing.
●The panel thickness should be 1.2 to 3.2ｍｍ.
（It can be mounted up to 20ｍｍ of thickness using attachment）
●MAC6A and MAP6A has pawls of fixing, just press it from the front of the panel.
｢Note｣：The environmental conditions belong to the installation category Ⅱ ofIEC664
and the degree of pollution is 2.
｢Note｣：MAC6A and MAP6A is designed to be mounted on a panel.
Do not use it without mounting on the panel.

6
3-3. External dimension and panel cutout
External dimension (unit: mm)
Side view Top view
Panel cutout (unit: mm)
92
+0.8
-0
92+0.8
-0
(96×N-4)
+0.8
-0
96 Min
92+0.8
-0
96 Min
At the time of holizontal proximity attached by single hole.
N:Number of Equipment
「Note」：Proximity attachment by a single hole is possible only in the case of horizontal direction.
When an apparatus that was attached in vertical direction is removed, a dedicated
detachment tool is required.

7
3-4. Wiring
「  ＷＡＲＮＩＮＧ」
◎When wiring make sure to disconnect the power supply. Otherwise an electric shock may result.
◎After wiring, do not touch terminals or other charged elements while it is energized.
Otherwise an electric shock may result.
◎After wiring, make sure the wiring are correct.
●Make sure that wiring operation is properly done in line with a terminal wire diagram
of section 3-5.
●The press-fit terminal must fit an M3.0 screw and have a width of 6mm or smaller.
（Clamp receiving torque：0.5 to 0.6 N・m）
●For wiring for power supply, use a 600V vinyl insulated wire or cable which is １mm2
or larger in section or a wire or cable of equivalent for higher performance.
●For Thermocouple input use compensation wire compatible with the type of thermocouple.
●For RTD input the resistance of single lead wire have to be 10Ω or less, and the
three wire have to have same resistance.
●The input signal wire must not be accommodated with a high-voltage power cable in the
same wiring conduit or duct.
●Shielded wire(one-point grounding) is effective to avoid electrostatic induction noise.
●Twisting the input wires at short and equal intervals is an effective way to avoid
magnetic induction noise.

8
3-5. Terminal arrangement diagram
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
DI1
DI2
DI3
AO
＋
－
EV2
EV1
INPUT
L
N
POWER
OUT1
90-264V AC
50/60Hz 12VA

＋
－
＋
－
A
B
B
RS-485
COM
25
26
27
28
29
30
31
32
33
34
35
36
＋
－
AI
Txd
Rxd
SG
EV3
＋
－
mA V
mV TC
RTD
DI4
DI5
DI6
DI7
COM COM
DO1
DO2
DO3
F.B.P.
CCW
CW
CCW
COM
CW
Control
motor
RS-232C
Feedback
potentiometer
SG
｢Note｣：If input type is thermocouple or voltage, errors may occur when terminal 11 and
terminal 12 terminal are short-circuited.

9
3-6. Terminal arrangement table
№ Symbol Function
23 ＋
24 － ＡＯ output
25 COM ＤＯ Common
26 DO1
27 DO2
28 DO3
ＤＯ output
29 CW
30
31 CCW
Feedback potentiometer
32 ＋
33 － ＡＩ input
34 SG
35 ＋
36 －
Communication
RS-485
34 SG
35 Txd
36 Rxd
Communication
RS-232C
№ Symbol Function
1 COM
2 DI1
3 DI2
4 DI3
5 DI4
6 DI5
7 DI6
8 DI7
ＤＩ input
9 ＋
11 －
Voltage（Ｖ） or
Current（ｍＶ）input
10 ＋
11 －
Thermocouple or
Voltage（ｍＶ）input
10 Ａ
11 Ｂ
12 Ｂ
Resistance bulb input
13 Ｌ
14 Ｎ
Power supply
90～264V AC
15 COM
16 EV1
17 EV2
18 EV3
ＥＶ output
19
20 CW
21 COM
22 CCW
Control motor drive
Output

10
（１７）
Mode 13 screens
・Mode 13 screens are the setup screens of servo output.
・Mode 13 screens are skipped when the servo output option is not added.
・Servo feedback input is an exclusive option when DO4 ~ 6, and CT input are not added.
・Servo output screens are composed of the function setting screens and the valve-position
adjustment screens. Press
 key to switch the lead screen to the other.
Mode 13 Function Setting Lead Screen Mode 13 Valve-position Adjustment Lead Screen
□
 □ 
□□□
 □□□ 
□□□
 key □□ 
Mode 13 Function Setting Lead Screen
□

□□□
 No setting on this screen.
□□□ Press
 key to shift the screen to Feedback Use Setting Screen.
 key
Feedback Use Setting Screen
□
 nitial value : 
□□
 Setting range ：  （for using feedback resistance）
□□□
 （for not using feedback resistance）
 key When both servo output and feedback resistance are added,
choose between using feedback during control or not.
When servo output is added but feedback resistance is not added,
 is displayed and no change is allowed on this screen.
Dead Band Setting Screen
□
 Initial value：２.０
□□
 Setting range：０.１～１００.０％
□□□
This screen is to set the range (dead band) between the opening operating
point and closing operating point of the control motor in the range
of 0.1 to 100.0%.
 key Hunching tends to occur when the dead band is too narrow,
but loss of control happens when the dead band is too wide.
To Differential Gap Setting Screen

11
Differential Gap Setting Screen
□
 Initial value：０.５
□□□
 Setting range：０.１～５.０％
□□□
This screen is to set each differential gap of opening and closing
in the range of 0.1 to 100.0%
 key
Opening and closing motion of control motor
① ② ③ ④
① ON point of Open ③ OFF point of Close
② OFF point of Open ④ ON point of Close
ＤＢ：Dead band
ＤＦ：Differential gap
Motor Inversion Prohibition Time Setting Screen
 Initial value：０.５
□□□
 Setting range：０.０～１００.０ seconds
□□□
This screen is to set the latency time in order for the motor not to operate
 key immediately after the inverse rotation signal is given in the range
of 0.0 to 100.0 seconds.
Inching Band Setting Screen
 Initial value：０.５
□□□
 Setting range：０.０～１００.０ seconds
□□□
This screen is to set the range of the inching operation (bringing the motor
 key Close to the target value by not running it continuously but repeating
ON and OFF in order to avoid exceeding the target value) when being close
to the target value. When the range is too wide it is less likely to exceed
the target value, but the stable time lags.
To Inching Cycle Setting Screen
DF DF
DB
OPEN CLOSE
ON
OFF

12
Inching Cycle Setting Screen
 Initial value：１.０
□□□
 Setting range：０.５～５.０ seconds
□□□
This screen is to set the proportional cycle of executing
the inching operation in the range of 0.5 to 5.0 seconds.
 key
Inching Duty Setting Screen
 Initial value：２.０
□□□
 Setting range：０.１～１００.０％
□□□
This screen is to set the ON-to-OFF ratio in the inching operation.
 key When the inching cycle is set at 5 seconds and the inching duty at 20.0%,
20% of 5 seconds is ON; that is ON for 1 second and OFF for 4 seconds.
Feedback Filter Setting Screen
 Initial value：０
□□□□
 Setting range：０～１００００ seconds
□□□
This screen is to set the delay time for executing the operation against
 key the motor operation signal.
Feedback filter does not function at 0-setting.
Not displayed when servo output is added but feedback resistance is not added,
and when
 is chosen on Feedback Use Setting Screen.
Feedback Characteristics Setting Screen
 Initial value： 
□□□
 Setting range：  （Direct action）
□□□
 （Reverse action）
Rotation direction is usually different among makers due to different
 key wirings of feedback resistance and motor, therefore there are cases
in which the control motor rotates to a direction contrary to the intention.
This screen is able to change the direction without changing wiring.
When the wiring difference does not work in both directions,
change in wiring is necessary.
Not displayed when servo output is added but feedback resistance is not added,
and when
 is chosen on Feedback Use Setting Screen.
Return to Mode 13 Function Setting Lead Screen

13
Mode 13 Valve-position Adjustment Lead Screen
□

□□□
 No setting on this screen.
□□
 Press  key to shift the screen to Servo Auto-adjustment Setting Screen.
 key
Servo Auto-adjustment Setting Screen
□
 Initial value： 
□□
 Setting range：ＯＦＦ、ＯＮ
□□

When ON is chosen, zero span adjustment of the bar graph LED and valve-position
 key monitor screen is automatically executed by full opening or closing
of the control motor.
This screen is locked until automatic adjustment is completed.
Automatic adjustment function is effective regardless of key-lock condition,
except super key-lock.
Servo Closing Position Adjustment Setting Screen
 Initial value：０
□□□□
 Setting range：０～１００００
□□

Adjust zero-position of the bar graph LED and valve-position monitor screen
 key with  key （closing direction） and  key (opening direction),
and press
 key to determine the change of setting.
When executing auto-adjustment, the value is corrected according
to the adjustment.
Servo Opening Position Adjustment Setting Screen
□
 Initial value：０
□□
 Setting range：０～１００００
□□

Adjust span-position of the bar graph LED and valve-position monitor screen
with
 key （closing direction） and  key (opening direction),
 key and press  key to determine the change of setting.
When executing auto-adjustment, the value is corrected according
to the adjustment.
Servo Full-open/Full-close Time Setting Screen
□
 Initial value：６０
□□□
 Setting range：５～３００ seconds
□□

Use this function when not using motor feedback resistance.
 key Confirm the current valve-position by the time set on this screen.
When executing auto-adjustment, the value is corrected according
to the adjustment.
Return to Mode 13 Valve-position Adjustment Lead Screen