Shindaiwa DGW500DM User manual
OPERATORS MANUAL
500/UK
POWERCENTER 15
PC15-OM-Vs: 1
Shindaiwa Limited
Four Ashes, Wolverhampton, UK
T: +44 (0)1902 791855
Table of Contents
1. 1.Safety Guidelines ............................................................................. 2
2. Specifications...................................................................................... 5
3. Use........................................................................................................ 5
4. Parts ..................................................................................................... 6
5. Equipment............................................................................................ 8
5-1. Welding Output Control..............................................................8
5-2. VRD........................................................................................... 9
5-3. Output Remote Control............................................................. 9
5-4. Operation Mode Selector ......................................................... 10
5-5. Meter ........................................................................................ 10
5-6. Monitor Lamp............................................................................. 11
5-7. Earth Leakage Relay ............................................................... 13
6. Initialization and Pre-Check ............................................................. 15
6-1. Checking Engine Oil................................................................ 15
6-2. Checking Coolant .................................................................... 15
7. Operation ............................................................................................ 18
7-1. Starting .................................................................................... 18
7-2. Stopping................................................................................... 19
7-3. Emergency Stopping............................................................... 19
8.Welding Operation .............................................................................20
8-1. Selection of Welding Cable..................................................... 20
8-2. Polarity .................................................................................... 20
8-3. Connection of Welding Cable ................................................. 21
5-8. Auto Idle Feature ..................................................................... 14
5-9. Emergency Stop Switch .......................................................... 14
5-10. Battery Isolator ...................................................................... 14
6-3. Checking Fuel ......................................................................... 16
6-4. Checking for Leaks ................................................................. 17
6-5. Checking Battery .................................................................... 17
8-4. Duty Cycle .............................................................................. 22
8-5. Welding ................................................................................... 22
9.Generating Operation .......................................................................23
9-1. Output Range ........................................................................ 23
9-2. Output Limitation ................................................................... 24
9-3. Operation ............................................................................... 24
10.Simultaneous Use of Welder And Generator ................................26
11.Checking and Maintenance .............................................................26
12.Long Term Storage ..........................................................................31
13.Trouble Shooting .............................................................................32
Introduction
• Following convention will be used throughout the manual to indicate the
degree of cautions.
A
A Caution
Danger: Suocation from exhaust fume
Danger : Electric Shock
Danger : Burns
Danger : Injuries
A Caution : Suocation from exhaust fume
A Caution : Suocation from welding fume
A Caution : Injuries to eyes and skin
A Caution : Electric shock
A Caution : Explosion
A Caution : Fire
A Caution : Burns
A Caution : Injuries
- 3 -
0
©
C
©
C
0
©
©
©
C
·
C
C
© C
I
A Caution : Damage to the equipment or other properties
0 0
0 0
1-P RECEPTACLE 3-P RECEPTACLE MAIN BREAKER
EARTH LEAKAGE CIRCUIT
BREAKER (ELCB)
==
RIGHT DOOR
BATTERY
ISOLATOR
FUSE
(60A, 20A)
HOLES FOR
THE FORKLIFT
FUEL LEVER
(FUEL STRAINER)
FUEL DRAIN PLUG OIL DRAIN PLUG
1-P BREAKER
3-P BREAKER
BONNET GROUNDING
TERMINAL
AIR CLEANER
OIL PLUG
OIL INLET
SUB TANK
FUEL INLET
FUEL COVER
FUEL LEVER
(WATER SEPARATOR)
OIL FILTER
WATER DRAIN PLUG
LIFTING LUG MUFFLER
EXHAUST PORT
TOP PLATE
ROPING LUG
- 7 -
5-1. Welding Output Control
(1) CV/CC
(2) Welding Output Pre-Set
(3) ARC CONTROL (r CC mode)
(4) ROD SELECTOR (r CC mode)
5-2. VRD
5-3. Output Remote Control
(1) 14-Pin Connector (Wire Feeder Control)
(2) Weld Terminals Switch
(3) Wire Feeder Voltmeter Selector
(4) 42V / 115V Selector
(2) AC Meter
5-6. Monitor Lamp
(1) Coolantater Temperature Monitor Lamp
� Danger: Injuries
� Danger: Burns
A Caution: Burns
(2) Battery Charge Monitor Lamp
(3) Oil Pressure Monitor Lamp
Danger : Injuries
A Caution : Burns
(4) Overheat Monitor Lamp
5-7. Earth Leakage Relay
� Danger : Electric Shock
(1) Grounding Work
(2) Operation Check
(3) The Earth Leakage Relay has activated
A Caution : Electric Shock/ Injuries
5-8. Auto Idle Feature
A Caution : Damage to the equipment or other properties
5-9. Emergency Stop Switch
5-10. Battery Isolator
STOP
�
RESET
A Caution : Fire · Burns · Injuries
6-1. Checking Engine Oil
-------------------
RIGHT DOOR�. OIL INLET
OIL PLUG
OIL DIN PLUG
°
6-2. Checking Coolant / Water
Danger : Injuries
°
( 6. 0 L)
UPPER LEVEL
EFFECTIVE
LOWER LEVEL
( 4. 0 L)
°
Danger : Burns
A Caution : Burns
(1) Filling to the Reservoir Tank
(2) Filling to the Radiator
FULL
LOW
RADI ATOR CAP
TOP PLATE j
°
°
6-3. Checking Fuel
A Caution : Fire
WATER INLET
°
°
°
TANK CAP
FUEL
STRAINER
FUEL COVER
FUEL INLET
6-4. Checking Fuel, Engine Oil and Water Leakage
A
Caution : Fire
6-5. Checking Battery
A Caution: Injuries to eyes and skin
A Caution : Explosion
A Caution : Fire
*
Danger : Suffocation from exhaust fume
A Caution : Suocation from exhaust fume
A Caution : Fire
A Caution : Injuries
7-1. Starting
°
CLOSE.
OP�
0
�OSE
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