SHINE 5000 User manual

5000 INSTRUCTION MANUAL

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5000
Lightweight welding helmet with ADF
WARNING Read and Understand All Instructions Before
Using the Equipment.
SAFETY WARNINGS
The automatic welding mask is a new generation product for labor
protection. Some new and high science and technology such as
LCD, optoelectronics detection, solar power, microelectronics,
etc are integrated into it.The automatic welding mask not only
can efciently protect operators eyes from injuries caused
by arc, but also can make both hands free and strike arc
accurately. Therefore, the quality of products and work efciency
may be raised considerably.It may be widely used for various
welding,cutting, spraying and arc gouging, etc.
Read and understand all instructions before using.
•Be sure that the dark shade of the lens in the welding
helmet is the correct shade number for your application.
• This helmets and lenses are not suitable for
“overhead”welding application, laser welding, or laser
cutting applications.
• Welding helmets are designed to protect the eyes and
face from sparks, spatter, and harmful radiation under
normal welding conditions.They will not protect against
severe impact hazards, including fragmenting grinding
disks, and they must never be used for grinding.
• This helmet will not protect against explosive devices
or corrosive liquids. Machine guards or eye splash
protection must be used when these hazards are
present.
• Impact resistant, primary eye protection, spectacles
or goggles that meet current ANSI specications, must
be worn at all times when using this welding helmet.
• Avoid work positions that could expose unprotected
areas of the body to spark, spatter,direct and/or reected
radiation. Use adequate protection if exposure cannot
be avoided.
• Check for light tightness before each use. Before
each use, check that the protection plates are clean and
that no dirt is covering the sensors on the front of the
lens.
• Inspect all operating parts before each use for signs of
wear or damage. Any scratched, cracked, or pitted parts
should be replaced immediately.
• Do not make any modications to either the welding
lens or helmet, other than those specied in this manual.
• Do not use any replacement parts other than those
specied in this manual,Unauthorized modications and
replacement parts will void the warranty and expose the
user to the risk of personal injury.
• If this lens does not darken when striking arc, stop
welding immediately and contact representative.
• Do not immerse this lens in water if this model is not
water proof.
• Do not use any solvents on any lens or helmet
components.
• The recommended operating temperature range for
welding lens is -10°C-65°C (14°F-149°F ). Do not use
this device beyond these temperature limits.
• Failure to follow these warnings and/or failure to follow
all of the operating instructions could result in severe
personal injury.
CONTENTS
1. Charactersitics
2. Main specications
3. Method of operation
4. Points for attention
5. Packaging list
6. Construction and assembly
7. Recommended shade numbers
1. OPERATION INSTRUCTION
The 5000 automatic welding mask is equipped with a lter set that
can become dark. The lter is transparent before welding, so the
operators may observe the work surface clearly. When striking
arc, the lter darkens automatically immediately. When arc goes
out, the lter will become transparent again. The switching time
from light to dark is about 0.0001 second.The switching time
from dark to light may be set up within 0.1-0.9 second. The
mask is equipped with continuous darkness-adjusting unit, so
the operator may select an arbitrary dark shade number ranging
from NO.9 to NO.13.
The 5000 automatic welding mask gives the operators permanent
complete protection against UV/IR even in transparent condition.
The UV/IR protection level is up to DIN15 in all time.The power
is provided by solar cells, so user is exempted from changing

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3. METHOD OF OPERATION
1. Assemble the mask as shown in the construction and assembly
chapter.
2. The power of the 5000 helmet is provided by solar cells with
two lithium batteries . Turning on or off is automatic controlled by
circuit. You can use this helmet at any time yon need and take it
away after working without operating any key. Using this helmet
is fully free like glass lter helmet.
3. Striking the arc, the observing window darkens immediately.
At this moment, according to the technical requirement, the
operator adjusts the darkness knob 6 in the direction as shown
by the arrow to select the optimum darkness.
4. By moving the DELAY selector knob 10 on the rear of the
cartridge, the time taken for the lens to lighten after welding can
be altered from 0.1~0.9 second.
• Turn to MIN: The time the lens lighten after welding
changes to be shorter. The shortest time is about 0.1
second depending upon welding point temperature and
shade set. This setting is ideal for track welding or
production welding with short welds.
• Turn to MAX: The time the lens lighten after welding
changes to be longer. The longest time is about 0.9
second depending upon welding point temperatare and
shade set. This setting is ideal for welding at high
amperage where there is an after glow from the weld.
5. By moving the SENSITIVITY selector knob 9 on the rear of the
cartridge, the sensitivity to ambient light changes can be altered.
• Turn to MIN: The photosensitivity changes to be lower.
• Suitable for high amperage welding and
welding in bright light conditions (lamp light
or sun light).
• Turn to MAX: The photosensitivity changes to be
higher.
• Suitable for low amperage welding and using
in poor light conditions.
• Suitable for using with steady arc process
such as TIG welding.
If the helmet can be used normally, we suggest using this helmet
with a relative high sensitivity.
6. Because the shapes of heads vary from person to person,
the work position and the observing angle is different. Therefore,
the operator may adjust the headband by adjusting button 13
and the segmental positioning plate 17 to select an appropriate
observing angle. By pushing and turning the adjustment screw
12, the perimeter of the headband can be adjusted.
4. POINTS FOR ATTENTION
1. Be sure that the helmet is be used in correct condition and
check it according to WARNING content.
2. There is liquid crystal-valve in the lter, although it has inner
and outer protection plate, it is important to avoid heavy knock
to break.
3. The outer protection plate of helmet should be periodically
inspected and cleaned, keep it clear. In case break, crack,
pitting or more serious inuencing vision effect occurs, the
plate must be replaced.
4. In order to operate more efciently and safely, please select
correct dark shade number.
5. If the lter is no water-proof model, please pay attention to
preventing from water.
6. Be sure that the arc light must be received completely by
sensor, if not, the lter will be light or unstable in darkness to
damage the person.
7. Please use the automatic lter at temperature between
-10°C-65°C (14°F-149°F )
8. Please don’t disassemble the lter, any problems arising,
please contact our company or agent.
battery, turning on or off power and any other operation.
The mask is equipped with 2 sets of photosensors to sense
arc light .In addition, the mask is also provided with an outer
protection plate made of high polymer materials. The plate is
wear-resistant, thermostable, and has no dregs-sticking, thus a
very long service life.
2. MAIN SPECIFICATIONS
1. Filter dimension 110 x 90 x 8.5mm
2. View area 96 x 42 mm
3. Light shade number 4
4. Dark shade number 9-13
5. UV/IR protection up to DIN15
6. Time from light to dark 1/10000 s
7. Time from dark to light 0.1-0.9s
8. Sensitivity/delay Adjustable stepless
9. Power supply Solar cells
10. Operating temperature -10°C-65°C (14°F-149°F )
11. Warranty time 1 year
5. PACKAGING LIST
1. Mask body (including control cassette) -------- 1 piece
2. Headband ----------------------------------------------1 piece
3. Operation manual ------------------------------------1 piece

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6. CONSTRUCTION AND ASSEMBLY
7. RECOMMENDED SHADE NUMBERS
ATTENTION if any of these conditions is not kept or
followed, the warranty is automatically invalid.
20
19 21
22
1. Helmet shell
2. Block nut
3. Outer protection plate
4. Automatic lter
5. Inner protection plate
6. Frame
7. ADF frame lock
8. O-Ring (left & right)
9. Block washer (left & right)
10. Slider (on left)
11. Headgear slider (with 5 slots)
12. Headband tightness adjusting knob
13. Headband adjustment (back and forth)
14. Slider block assembly (with #19)
15. Headgear screw (left & right)
16. Angle adjustment wheel (on right) (note: insert
properly with pin facing bottom front)
17. Segmental positioning plate (on right)
18. Sweatband
19. Sensitivity
20. Shade knob
21. Delay
22. Grind