SHINE 5000X User manual

SHINE 5000X WELDING HELMET

- English -
1 English
5000X
Auto-darkening Welding Helmet
WARNING Read and Understand All Instructions Before
Using the Equipment.
SAFETY WARNINGS
The automatic welding mask is a new generation product for
labor protection. Some new and high science and technology
such as LCD, optoelectronics detection, solar power,
microelectronics, etc are integrated into it.The automatic welding
mask not only can efficiently protect operator’s eyes from injuries
caused by arc, but also can make both hands free and strike arc
accurately. Therefore, the quality of products and work efficiency
may be raised considerably. It may be widely used for various
welding, cutting, spraying and arc gouging, etc.
Read and understand all instructions before using.
•Be sure that the dark shade of the lens in the welding helmet
is the correct shade number for your application.
•This helmets and lenses are not suitable for
“overhead”welding application, laser welding, or laser cutting
applications.
•Welding helmets are designed to protect the eyes and face
from sparks, spatter, and harmful radiation under normal
welding conditions.
•This helmet will not protect against explosive devices or
corrosive liquids. Machine guards or eye splash protection
must be used when these hazards are present.
•Impact resistant, primary eye protection, spectacles or
goggles that meet current CE specifications, must be worn at
all times when using thiswelding helmet.
•Avoid work positions that could expose unprotected areas of
the body to spark, spatter, direct and/or reflected radiation.
Use adequate protection if exposure cannot be avoided.
•Check for light tightness before each use. Before each use,
check that the protection plates are clean and that no dirt is
covering the sensors on the front of the lens.
•Inspect all operating parts before each use for signs of wear
or damage. Any scratched, cracked, or pitted parts should be
replaced immediately.
•Do not make any modifications to either the welding lens or
helmet, other than those specified in this manual. Do not use
any replacement parts other than those specified in this
manual.
Unauthorized modifications and replacement parts will void the
warranty and expose the user to the risk of personal injury.
•If this lens does not darken when striking arc, stop welding
immediately and contact representative.
•Do not immerse this lens in water if this model is not water
proof.
•Do not use any solvents on any lens or helmet components.
•The recommended operating temperature range for welding
lens is -10°C-65°C (14°F-149°F ). Do not use this device
beyond these temperature limits.
Failure to follow these warnings and/or failure to follow all ofthe
operating instructions could result in severe personal injury.
If any of the manual conditions is not kept or followed, the
warranty of two years is automatically invalid.
CONTENTS
1. Characteristics
2. Warranty
3. Technical data
4. Operation instructions
5. Headband
6. Important notes
7. Recommended shade settings
8. Troubleshooting
9. Parts breakdown
1. CHARACTERISTICS
The Shine 5000X automatic welding helmet is equipped with a
filter set that can become dark. The filter is transparent before
welding, so the operators may observe the work surface clearly.
When striking arc, the filter darkens automatically immediately.
When arc goes out, the filter will become transparent again. The
switching time from light to dark is about 0.08 ms.The switching
time from dark to light may be set up within 0.1-0.9 second.
The mask is equipped with continuous darkness-adjusting unit,
so the operator may select an arbitrary dark shade number
ranging from 9-13.
The Shine 5000X automatic welding mask gives the operators
permanent complete protection against UV/IR even in
transparent condition.The UV/IR protection level is up to DIN15
at all times. The power is provided by solar cells and replaceable
battery.
The mask is equipped with 4 sets of photosensors to sense arc
light. In addition, the mask is also provided with an outer
protection plate made of high polymer materials. The plate is
wear-resistant, thermostable, and has no dregs-sticking, thus a
very long service life.
The auto-darkening helmets are warranted for 2 years from the
date of purchase. The duration of use depends on various factors
such as use, cleaning storage and maintenance. Frequently
inspections and replacement if it is damaged are recommended.
If any of the manual conditions is not kept or followed, the
warranty is automatically invalid.
2. WARRANTY

- English -
2English
1. ASSEMBLY
•Assemble the mask as shown in the construction and
assembly figure
2. THE POWER SUPPLY
•The power of the shine 5000X helmet is provided by
solar cells with one replaceable lithium battery CR2450.
•Turningon or off is automatic controlled by circuit.
•You can use this helmet at any time yon need and take
it away after workingwithout operatingany key.
•Usingthis helmet is fully free like glassfilter helmet.
3. DARKNESS SELECTION
•Select the darkness accordingto the current of the
weldingprocess.
•Strikingthe arc, then observingwindow darkness
immediately and adjust to the optimum darkness is
needed.
4. DELAY TIME SELECTION
•By movingthe DELAY selector, the time taken for the
lens to lighten after weldingcan be altered from 0.1~0.9
second.
•Turn to MIN
•The time the lens lighten after welding changes to
be shorter.
•The shortest time is about 0.1 second depending
upon weldingpoint temperature and shade set.
•This settingis ideal for track weldingor production
weldingwith short welds.
•Turn to MAX
•The time the lens lighten after welding changes to
be longer.
•The longest time is about 0.9 second depending
upon weldingpoint temperatare and shade set.
•This settingis ideal for weldingat highamperage
where there is an after glow from the weld.
TECHNICAL DATA
1. Filter dimension 110 x 90 x 8.5 mm（4.33” x 3.54”）
（3.94” x 2.36”）
2. Viewingarea 100 x 60 mm
3. Light State Shade DIN 4
4. Dark Variable Shades DIN 9-13
5. UV/IR Protection Up to DIN 15 at all times
6. Switchingtime (light to dark) 0.08 ms
7. Delay time (dark to light) 0.1-0.9s
8. Sensitivity Adjustable (internal)
9. Classification 1/1/1/2
10. Grind Function Yes
11. Power Supply Solar cells, replaceable battery (CR2450*1PC)
12. OperatingTemperature -10°C~65°C (14°F~149°F)
16
13. Inside PC lens 106 x 66 x 1mm
14. Outside PC lens 118 x 97 x 1mm
. Warranty 2 years
5. SENSITIVITY SELECTION
•By movingthe SENSITIVITY selector, the sensitivity to
ambient lightchanges can be altered.
•Turn to MIN
•The photosensitivity changes to be lower.
•Suitable for highamperage weldingand weldingin
brightlight conditions (lamp light or sun light).
•Turn to MAX
•The photosensitivity changes to be higher.
•Suitable for low amperage weldingand usingin
poor light conditions.
•Suitable for usingwith steady arc process such as
TIG welding.
•If the helmet can be used normally, we suggestusing
this helmet with a bit high sensitivity.
6. WELDING/GRINDING FUNCTION
•Welding/grinding function can be selected by movingthe
adjustingknob.
7. GRIND FLASH
•The light will flash when using grinding function.
•To avoid any harm to eyes, do not conduct weldingwhile
on grinding mode.
8. LOCK & UNLOCK
•Turn the ADF frame lock to left(←) to unlock the ADF
frame. Turn to right (→) to lock the ADF frame.
9. LOW BATTERY WARNING LIGHT
•The light will flash when the battery is low.
Because the shapes of man's heads vary from person to person,
The work position and the observing angle is different.
•The operator may adjust the headband by usingthe
buttons and the segmental positioningplate to select an
appropriate observing angle.
•By pushingand turningthe adjustment screw, the
perimeter of the head band can be adjusted.
1. Be sure that the helmet is be used in correct condition and
check it accordingto WARNING content.
2. There is liquid crystal-valve in the filter, although it has inner
and outer protection plate, it is important to avoid a heavy
knock for breakage.
3. The outer protection plate of helmet should be periodically
inspected and cleaned, keep it clear. In case it breaks,
cracks, pittingor more serious influencing vision effects
occur, the plate must be replaced.
4. In order to operate more efficiently and safely, please select
the correct dark shade number.
5. If the filter is no water-proof model, please pay attention to
preventingfrom water.
6. Be sure that the arc light must be received completely by the
sensor, if not, the filter will be light or unstable in darkness
and potentially damage the eyes.
7. Please use the automatic filter at temperature between -
10°C-65°C (14°F-149°F )
8. Please don't disassemble the filter, any problems arise,
please contact our company or agent.
3. TECHNICAL DATA
4. OPERATION INSTRUCTIONS 5. HEADBAND
6. IMPORTANT NOTES
15. Standards CE EN379,ANSI Z87.1, CSA Z94.3,
AS/ NZS 1337.1

- English -
3English
PROBLEM RESOLUTION
The ADF does not darken when welding.
•Stop welding or cutting immediately.
•Make sure the sensors are facing the arc and no obstructions.
•Check the mode that is on WELD not GRIND.
•Review sensitivity recommendations and adjust sensitivity if possible.
•Replace the battery if necessary.
The ADF stays dark after welding or
there is no arc present.
•Adjust the sensitivity to the lower level (LO).
•If the welding place is extremely bright, it is recommended to reduce
the surrounding light level.
The ADF switching during the welding.
•Increase the sensitivity if possible.
•Make sure the sensors are facing the arc and no obstructions.
•Increase Delay 0.1 −0.3 second may also reduce switching.
Inconsistent shade number on
the corner of ADF.
•It is a natural feature and will not be dangerous for the eyes.
•In order to get a maximum comfort, try to keep an view angle at around 90°.
7. RECOMMENDED SHADE SETTINGS
8. TROUBLESHOOTING

- English -
4
English
NUMBER
1 Helmet shell
2 Block nut
3
4
5
6
7
8
9
10
11
12
13
NUMBER
14
15
16
17
18
19
20
21
22
23
24
25
Outer protection plate
Automatic filter
Inner protection plate
Battery cover plate
Replaceable battery
(CR2450*1pc)
Potentionmeter container
Frame
ADF frame knob
Sensitivity knob
Delay knob
Block washer(on left)
PART NAME
Headgear slider(with 5 slots)
Headband tightness adjusting knob
Block washer adjustment(up and down)
Headband screw(long,on right)
Block washer(on right)
Segmental positioning plate(on right)
Headband adjustment(back and forth)
Headband adjusting buttons
Low battery warning
Grinding flash
Positioning point for the segmental plate
Shade control/gringing switch
PART NAME
9. PARTS BREAKDOWN