Shini SS-550 User manual

SS-550/650/750-S
UserManual
DateMay. 2016
Version: Ver.A(English)
Shini Plastics Technologies(Dongguan),Inc.
TEL: [phone]
Website www.shini.com

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Contents
1. Safety.............................................................................................................7
1.1 SafetyRegulations..................................................................................7
1.2 SafetyConcerns......................................................................................7
1.3 TheWarningMarks andItsMeanings.....................................................9
1.4 EmergencyStop....................................................................................11
1.5 Transportation andStorage..................................................................11
1.5.1 Transportation.............................................................................11
1.5.2 Storage........................................................................................12
1.5.3 UnpackingTransportation............................................................12
1.5.4 OperationEnvironment................................................................13
1.5.5 Retirement...................................................................................14
1.6 ExemptionClause.................................................................................14
2. Installation...................................................................................................15
2.1 Instruction.............................................................................................15
2.1.1 SafetyIssue.................................................................................15
2.1.2 Compressed Air Connection........................................................15
2.1.3 ElectricPowerConnection...........................................................15
2.1.4 SafetyFence...............................................................................16
2.1.5 MountingPreparation..................................................................16
2.1.6 MountingInstruction....................................................................17
2.2 Dimensions(Unit: mm)..........................................................................17
2.2.1 ModelSpecification.....................................................................18
2.2.2 PneumaticSourceRequirement..................................................19
2.3 ElectricalConnection............................................................................19
2.3.1 MainPowerSupply......................................................................19
2.3.2 InterfacewiththeInjection MoldingMachine...............................19
2.4 AxesAdjustment...................................................................................20
2.4.1 AdjustingtheX-Position..............................................................20
2.4.2 AdjustingtheY-Position..............................................................21
2.4.3 AdjustingtheZ-Position...............................................................22
2.5 Gripperand SuctionSetting..................................................................22

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2.5.1 GripperSetting............................................................................22
2.5.2 SuctionSetting............................................................................23
2.6 RobotandIMM Interface.......................................................................24
2.6.1 Euromap67 Interface...................................................................24
2.6.1.1 TheInjectionMoldingMachine Output Signals...............25
2.6.1.2 RobotOutputSignals......................................................27
2.6.2 Euromap12 Interface...................................................................28
2.6.2.1 InjectionMoldingMachine Output Signals......................29
2.6.2.2 RobotOutputSignals......................................................30
3. General Description...................................................................................32
3.1 SS-S SeriesAbstract............................................................................32
3.2 SS-S Application...................................................................................33
3.3 SS-S Features.......................................................................................33
3.4 Functions..............................................................................................33
3.4.1 FunctionDescription....................................................................33
3.4.2 StrokeMeasuring........................................................................34
3.4.3 Shock Absorber...........................................................................34
3.4.4 FunctionsAdjustment..................................................................34
3.4.4.1 MoldChange...................................................................34
3.4.4.2 Reversing........................................................................35
3.5 SafetyFunction.....................................................................................35
3.5.1 SafetyProtection.........................................................................35
3.5.2 EmergencyStop..........................................................................36
3.6 Adjustingand Setting............................................................................37
3.6.1 DefaultSetting.............................................................................37
3.6.2 AdjustingtheHeightof the Gripper..............................................37
3.6.3 ChangeMoldandMaintenance...................................................37
3.6.4 Air PressureAdjustment..............................................................37
3.6.5 Shock Absorber...........................................................................38
3.6.6 ThePosition ofSwinging-inAdjustment......................................39
3.6.7 AdjustingtheSwing-out Angle.....................................................39
3.7 Check BeforeUsing..............................................................................40
4. Operation Instructions...............................................................................41
4.1 Hand Controller.....................................................................................41

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4.1.1 ThePanelofHand Controller......................................................41
4.1.2 Keys............................................................................................41
4.2 ManuallyOperation...............................................................................42
4.3 AutomaticOperation.............................................................................42
4.4 SystemOperation.................................................................................43
4.4.1 Stand-byMode............................................................................43
4.4.2 Language.....................................................................................43
4.4.3 TheFunctionSetting...................................................................43
4.4.4 SpecialFunction..........................................................................44
4.4.5 MoldsSelect................................................................................46
4.4.6 MoldSet......................................................................................47
4.4.7 Teach..........................................................................................47
4.4.8 TimeSetting................................................................................48
4.4.9 I/O Monitor...................................................................................49
4.5 StandardActionProgram......................................................................49
5. Error Correction..........................................................................................52
6. Maintenance................................................................................................58
6.1 General.................................................................................................58
6.2 LubricationRequirements.....................................................................58
6.3 Maintenance.........................................................................................59
7. TheAssemblyChart...................................................................................60
7.1 MechanicalAssembly...........................................................................60
7.1.1 BaseChart...................................................................................60
7.1.2 PartsList......................................................................................61
7.1.3 ArmChart....................................................................................63
7.1.4 Part List.......................................................................................64
7.2 ElectricalControlCharts.......................................................................65
7.2.1 PneumaticSchematics................................................................65
7.2.2 TheMainControlBoardInputWiringDiagram............................66
7.2.3 TheMainControlBoardOutputWiringDiagram.........................67
7.2.4 TheMainControlSignalWiringDiagram....................................68
7.2.5 TheMainControlPanelLayout...................................................69
7.2.6 ControlPowerDiagram...............................................................70

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TableIndex
Table2-1: SS-S RobotSpecification List..........................................................18
PictureIndex
Picture1-1: LiftUpRobot.................................................................................13
Picture2-1: DrillingSticker...............................................................................16
Picture2-2: SS-SDimensions..........................................................................17
Picture2-3: Stop Package................................................................................20
Picture2-4: YStopPackage.............................................................................21
Picture2-5: RotateCylinder..............................................................................22
Picture2-6: MagneticSwitch............................................................................23
Picture3-1: SS-550-S.......................................................................................32
Picture3-2: Shock AbsorberonCrosswise......................................................34
Picture3-3: Handle...........................................................................................35
Picture3-4: ReversingSwitch...........................................................................35
Picture3-5: PneumaticProtection Device........................................................36
Picture3-6: Emergency Stop Button.................................................................36
Picture3-7: Robot Base....................................................................................37
Picture3-8: FilterRegulator..............................................................................38
Picture3-9: Shock AbsorberAdjustmentScale................................................38
Picture3-10:BufferDevice...............................................................................39
Picture3-11: RotateCylinder............................................................................39
Picture4-1: thePanelofHandController.........................................................41
Picture7-1: BaseChart....................................................................................60
Picture7-2: ArmChart......................................................................................63
Picture7-3: PneumaticSchematics..................................................................65
Picture7-4:TheMainControlBoardInputWiringDiagram..............................66
Picture7-5:TheMainControlBoardOutputWiringDiagram...........................67
Picture7-6:TheMainControlSignalWiringDiagram......................................68
Picture7-7:TheMainControlPanelLayout.....................................................69
Picture7-8: ControlPowerDiagram.................................................................70

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1. Safety
Beforestartingupthe robotforthe firsttime,pleasereviewthismanual
thoroughlyandfamiliarizeyourselfwiththeoperation ofthe robot. Improper
usemayinjurepersonneland/ordamagetherobot,moldormolding
machine.
1.1SafetyRegulations
Pleasereviewthismanualthoroughlyand familiarizeyourself withthe
operation ofthe robot, beforestartinguptherobot forthe firsttime.
Maintenanceshouldbeperformedbyqualifiedpersonnelonly.
TheSS-Sseriesrobotisdesigned forinjectionmoldingmachine(IMM)
ONLY.
Anymodification orchangetotheoriginaldesignof therobot isforbidden.
Anyimproperinstallation and operationmayresult ininjurytopersonnel
and/ordamagetoequipments.
Pleasecontact the manufacturerorlocalvenderimmediatelyif thereisany
problemwithrobotwhen operateit.
Pleasenotethatourrobotmustbecooperatedwithothersafetydevice(i.e.
safetydoor) inordertooperateinnormalcondition.
Ensureall installationsaremet withsafetyrequirementsbeforeoperating.
Without the written consentofthe manufacturer, anydamageorlostcaused
bythe modificationorusebeyondtheusermanual,themanufacturerwillnot
haveanyresponsibility.
1.2SafetyConcerns
Themaintenance,repair, etc,must beexecuted byprofessionallytrained
personnel.
Anyunrelatedpersonnelshouldkeep awayfromrobotworkingarea whileit
isoperating. All electricalwiringmust becompletedbyprofessionals.
Pleaseusesafetyfenceindicateworkingarea whilerobot installation.
Forthe safetyoperation, thehandcontrollershouldbe placedoutsidethe
robot workingarea.

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Ensureboltsandnutsaretightened withtorque wrenchwhileinstallation.
Ensurethereareno followingmattersinthecompressiveair:
phosphate-containingoil, organicsolvents, sulfitegas, chlorine,acidsand
stalecompressoroil.
Theair pressureshouldbekept at6MPa ±0.1MPa whileoperation.
Removeanythingfromthetopof therobot topreventfallingduetovibration.
Press EMERGENCYSTOPbuttonimmediatelywhen accident occurs.
Donotmodifythe robot bodyand controlbox. Pleasecontactmanufacturer
orvendorifanychangeisrequired.
Turnoff powersupplyand compressedair beforemaintenanceand
adjustment. Alsosetupwarmingsignsand safetyfences.
PleaseusepartsofSHINI if thereisanyreplacement isrequired.
Ourrobotsmeetall correspondingsafetystandards.
Pleaseread theusermanualcarefullyasasafetyguideline.
Unauthorized personnelmust informthe relativesupervisorand understand
all safetyrulesbeforeenteringrobot workingarea.
Pleaseorderanewusermanualfromthe manufacturerorvendoriftheuser
manualisdamaged.
Productownerhastheresponsibilitytoensuretheoperators,
maintenancestaffsandrelativestaffshaveread usermanualthoroughly.
Anymodificationsorotherapplicationstorobot shouldobtainthe written
consentfromthe manufacturer,forsafetypurpose.
Electricalsystem!
If not complywithsafetyrecommendationsasdescribedinthe electrical
systemsymbolswill result inanelectricshockpersonneloccur.
Thesafeguardingrequired foroperationofthe robot isnot including in
ourstandardscopeofsupply(except specialequipment), since
adaptationtospecificsiteconditionsisrequired. Ifsuchsafeguardingis

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provided byyou, pleasenotethatit mustbe installedpriortostartup of
the equipment inordertobeincludedinthe safetycircuit ofthe system
uponstartup.
Pleasepress downemergencystop button immediatelyifanyaccident
occurs(clampedbythegripper), andturnoff air supplytoopenthe
gripper.
1.3The WarningMarks andItsMeanings
No. Marks Meaning
1 DoNotTouch
2 Caution, danger
3
Caution!
Electricshock

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No. Marks Meaning
4
Caution!
Mechanical
injury
5
Caution!
High
temperature
6 NoFlame

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1.4EmergencyStop
Theemergencystopbuttonislocatedon thehandcontroller.
When the emergencystop button ispressed,the poweristurnedoff. The
gripperand vacuumvalvesand thevacuumgeneratorarenotdisconnected in
ordertoavoiddropping partsfromthegripper. Inaddition, the controlsystem
and thehand controllerwillremainunderpowertoallowindicationoferror
messages.
Theemergencystopcircuitsofthe robotandoftheinjection moldingmachine
areconnected bythe Euromap12 andEuromap67 interface.Thereforewhen
the emergencystop button on themoldingmachine ispressedtherobot will
alsostopand viceversa.
AnyproblemduringusingShinirobots,pleasecontact ourcompanyorthe local
vendor.
Headquarters&TaipeiFactory:TEL [phone]
China ServiceHotline:TEL [phone]
Dongguan Factory:TEL [phone]
Ningbo factory:TEL [phone]
1.5TransportationandStorage
Prohibitpersonsunderneaththe robotduringtransportation.
If thereiscompellingreasonformovingorre-installingthe robot, please
enquireforassistancefromthe manufactureroragents.Ifyou donot
complywiththismandatoryrequirement,result inthe injurytoany
personneland equipment, therobotmanufacturerwill not haveany
responsibility.
1.5.1 Transportation
1.Theseriesrobotbeforesendingout packageincrates,andatthe bottomof
the cratewithgap left,convenienttouseforklifttomove.
2.Beforethe transporting,lock the armanti-fallingbolter,preventarmoutduring

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transportation.
3.Thearm mayswing,beforetransporting, turnthe shock absorberon rotation
cylindertothelimitingposition, andfixed the arm,prevent damagetothe
arm.
4. Duringthetransporting, prevent collision todamagetherobot.
5. Inthelong-distancetransport, shouldincreaseplasticbag,andifnecessary
vacuumpumpingandputdesiccant in.
6.Thetemperaturebetween -25to55duringthe transportation,forshort
transportation(in24hours), thetemperaturecannot higherthan70.
Therobot you orderbeforesendingout the factory, it isconfirmedingood
workingcondition,pleasecheck whetherthereisanydamageduring carryingor
transporting. Pleasebecarefully,when dismantlingofcomponentsand
packaging, if therobothasfoundthe injury, you canusethe packageagain.
Anydamagecaused bytransportation, please:
1)Feedback immediatelytothe transportingcompaniesandourcompany.
2)Claimtotheshipping company; fill inthefilerequestsforcompensation.
3)Retaindamageditemsfortesting.Duringthe waitfortests,do notreturnthe
damaged items.
1.5.2 Storage
1. Switchofftheair supplyand mainpower, iftherobot isnot inuseforalong
time.
2.Robotsshouldbestored inventilated,dryroomtoprevent rustanddamping.
3. Ifnotuseforalongtime,anti-rustofthe robot, andifnecessaryplacefilmto
prevent dust and rainwatercorrosion.
1.5.3 Unpacking Transportation
1. Useaspecialstrapand hook(cotton non-slipstrap, the minload80kg)tolift
up robot. Recommendsorderthemfromthe manufacturer.
2. Liftuprobot asthepicture1-1shows.
3. All personnelkeep 1meterawayfromrobot at least when liftinguprobot.
Forbidsanypersonnelenterintothe bottomofrobot.

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Picture1-1: LiftUpRobot
1.5.4 OperationEnvironment
1.Temperature: Between +5to+40
2. Humidity: Temperature+40, relativehumidity50%
3. Elevation: Under1000 metersabovesea level
4. Inordertoensuretherobot operatenormally, pleasestopusingwhen:
①Powerwireisbroken.
②Air hoseisbroken.
③Robotgoeswrongordismantleswithoutprofessional, beforethe
professionaloverhauling.
④Air pressureisnotenoughortoohigh(normal:0.6mpa±0.1mpa).
⑤Thereareorganicsolvent, acidicphospholipids, sulfurousacid, chlorine
and flammableandexplosivedangerousmatterinthecompressedair.

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1.5.5 Retirement
When the robot goestotheend ofservicelifeandcannot bemaintenance,
dismantleit.Whendismantlethe component partsaccordingtoits
naturemistrials(metal,oil andlubricants,plastics, rubber,etc.)indifferentways.
Entrusttheauthorized commission companyand abidethelocallaws
andregulationsof solidindustrialwastetreatment.
1.6ExemptionClause
Thefollowingstatementsclarifythe responsibilitiesand regulationsbornbyany
buyeroruserwho purchasesproductsand accessoriesfromShini(including
employeesandagents).
Shiniisexemptedfromliabilityforanycosts,fees,claimsandlossescausedby
reasonsbelow:
1.Anycareless orman-made installations,operationandmaintenancesupon
machineswithoutreferringtothe Manualpriortomachineusing.
2. Anyincidentsbeyondhumanreasonablecontrols, whichincludeman-made
viciousordeliberatedamagesorabnormalpower, and machine faults
causedbyirresistiblenaturaldisastersincludingfire,flood, stormand
earthquake.
3. Anyoperationalactionsthatarenotauthorized byShiniuponmachine,
includingaddingorreplacingaccessories,dismantling, deliveringor
repairing.
4. Employingconsumablesoroil mediathatarenotappointed byShini.

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2. Installation
2.1Instruction
2.1.1 SafetyIssue
1. Beforeinstallation,pleaseread thischaptercarefully.
2. Followthe installationguide topreventaccidents.
3. Pleasecheck robotand all partsingoodcondition.
4. Checkanti-fallingcylinderisnormally.
5. Fixthe robotbasebeforeoperating.
6. Indicatethesafetyfenceoutsideof therobot operationarea.
7. Placethehandcontrolleroutsideofthesafetyfence.
8. Keep theair hoseingood conditionwhen installingrobot.
9.Thepowerconnection shouldbeperformedonlybyan authorized electrician.
10. Cableconnectionshouldobeythe localregulations.Thegroundedwire
cannot attachtothewaterpipe, gaspipe,television cablesortelephone
lines.
11. Usetheindependent cablewireand powerswitch. The diameterofmain
power’swirecannotbeless than the controlbox’swire.
2.1.2 CompressedAirConnection
1. Accordingtothe filterspecificationtochooseasuitablehose, then connect it
between the gassourceandthe filter.
Note: Beforeconnecting hoses, clean the hosebycompressedair.Toensure
thatthereisnocuttings, sealtapes, and sooninthe hose.
2. Checkthecompressed air connectionincontrolboxwithout bending
conditions.
3.Turnon the air supplyand adjusttheair pressureto5baratthefilterregulator
valve.
2.1.3 ElectricPower Connection
1.Thepowerconnection shouldbeperformedonlybyan authorized electrician.
2. Beforeconnecting, cut off themainpowersupply.
3. Set upsafetyelectricaltoprotectthecontrolsystem. Becausethepower
supplyinformallywill destroythe controlsystem.

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4. Beforeinstallation,wiring, operation,andmaintenancepleasefamiliarwith
installationguide aswell asmachinery, electronics and securityattentions.
5. Ground thewirebeforerobot operating.
6.Wiregroundingshouldconnecttometaland keep awayfrominflammable
matter.
2.1.4 SafetyFence
1. Indicatethesafetyfenceoutsideof therobot operationarea,afterinstalling
robot. The safetyfenceshouldmeettheEN294requirements.
2. Placethehandcontrolleroutsideofthesafetyfence.
3. Stick warninglogoson the safetyfence.
2.1.5 MountingPreparation
Picture2-1: DrillingSticker
1. Beforedrilling, switchoff theIMM then turnoffthe powersupplyinorderto
prevent anydamagetothe mold.
2. Put the drillingsticker(asthepicture)on the installingsurfaceofIMM.
3. Usethe centerpunchtofixthepositions.
4. Placeelectricaldrill withmagnet baseon the fixingplate,use8.5drill bitsto
drill 6holesabout30mmdepth.
5. UseM10taptoproduce6internalscrewthreadsabout 25mmdepth.

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2.1.6 MountingInstruction
1. Avoidsharppounding; collision andfallingwhen transferthe robot tothe top
ofIMM.
2. Adjust the torque spannerto77Nm aftertherobot hasbeenfixed on the right
position; tightentheM10 ×30hexsocket bolt screws.
2.2Dimensions(Unit:mm)
Picture2-2: SS-SDimensions

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2.2.1 Model Specification
Table2-1: SS-S RobotSpecification List
Model SS-650-S1 SS-650T-S1 SS-750T-S1
IMM (ton) 50-200 50-200 150-250
Crosswise Stroke(mm) 120 120 200
Vertical Stroke(mm) 0-650 0-650 0-750
Swing Angle (deg) 50-90 50-90 50-90
Max.load(withfixture)(Kg) 0.5 0.5 0.5
Min Pick-outTime(sec) 0.9 0.9 1
Min CycleTime(sec) 4.4 4.2 4.8
Air Pressure(bar) 4-6 4-6 4-6
MaxAir Consumption (Nl/cycle)* 13 12 13
Weight (kg) 36 48 49
A 1460 1200 1250
B 320
C 820
D 100
Dimensions(mm)
E 430
Note: 1. “V”stands for vacuumdevice.
“M”stands formiddlemolddetector, suitablefor three-platemold.
“R”stands for claw rotatinggroup.
“EM12”stands for Euromap 12 communication interface.
“EM67”stands for Euromap 67 communication interface.
“N”stands for non-operation side,operationsidewithout “N”
2. Power supplyrequirement: 1Ф, 230V, 50Hz.
3. “*”Max air consumption for vacuumdevice30Nl/min.

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2.2.2 PneumaticSourceRequirement
Thisisconnectedtotheregulatorwith1/4-Ф10air hose.
Ashutoffvalveprovideoffthe maincompressed air line.
Required supplypressure: 5bar
When the pressuredropbelow4bar, therobotwillstop
workingand alarm.
Compressed air consumptiondependsontherobot
accessories.
2.3Electrical Connection
2.3.1 Main Power Supply
Thepowerrequirementsaregiven on the serialplateof therobot. The power
connection isprovided throughanormalpowercordandaCEE plug.
Thepowerconnectionshouldbeperformedonlybyan authorized
electrician accordingtoapplicableelectricutilityregulations.
2.3.2 InterfacewiththeInjection Molding Machine
SS-S seriesrobotsareavailablewith2different interfaceversionsto
communicatewiththeinjectionmoldingmachine:
Euromap12
Euromap67
Bothversionsaredescribed inthe chapter2.6.
Connection ofthe interfaceplugtothemachine and testingof all signals
mustbe done byaspecialist ininjectionmoldingmachinesandrobots.
Preferably, thisshouldbe donebyoneofourserviceengineerstogether
withaqualifiedserviceengineerfortheinjection moldingmachine.

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Theinterfacesignalfunctionsmustbe carefullytested,asimproper
operation maycausemalfunctionordamage tothe robotandmolding
machine.
Inparticular, the functionsof thesafetycircuitsmust bethoroughly
checked:
Testingthe EmergencyStop signalsfromand totheIMM.
WhentheEmergency Stop switchisactivated onthe handcontroller,
the errormessageemergencystop must alsobeindicated at the IMM.
Afteracknowledgingthe errormessage,the emergencystop must be
activated at theIMM. Emergencystop must alsooccurat the hand
controllerdeviceand beindicated on thedisplay.
2.4Axes Adjustment
Whileadjusting,makesurethattherobot cannot berunandthatthe
compressed air supplyisshutoff.
2.4.1 AdjustingtheX-Position
Picture2-3: Stop Package
Thex-position isdeterminedbythestoppackage.
Thestopperisforadjustingthe 0-position.