Shini ST5-1300-2000DT-S User manual

ST3/5-S
UserManual
Date:Nov, 2015
Vision:V1.1(English)

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Contents
1. Safety...........................................................................................................11
1.1 SafetyRegulations................................................................................11
1.2 SafetyConcerns....................................................................................11
1.3 EmergencyStop....................................................................................14
1.4 Transportation andStorage..................................................................14
1.4.1 Transportation.............................................................................15
1.4.2 Transportation afterUnpacking...................................................15
1.4.3 Storage........................................................................................18
1.4.4 OperationEnvironment................................................................18
1.4.5 Retirement...................................................................................18
1.5 ExemptionClause.................................................................................19
2. Installaiton...................................................................................................20
2.1 Instruction.............................................................................................20
2.1.1 SafetyIssue.................................................................................20
2.1.2 Compressed Air Connection........................................................20
2.1.3 ElectricPowerConnection...........................................................20
2.1.4 SafetyFence...............................................................................21
2.1.5 MountingPreparation..................................................................21
2.1.6 MountingInstruction....................................................................22
2.2 Equipment Specification........................................................................23
2.2.1 ThreeAxesServoSignalTelescopicSpecification......................23
2.2.2 ThreeAxesServoTelescopicArm (Small type)Specifications...25
2.2.3 ThreeAxesServoMediumTelescopicSpecifications.................27
2.2.4 ThreeAxesServoLargeTelescopicSpecifications.....................29
2.2.5 FiveAxesServoSignalTelescopicSpecification........................30
2.2.6 FiveAxesServoTelescopicArm (Small type)Specifications.......31
2.2.7 FiveAxesServoMediumTelescopicSpecifications....................32
2.2.8 PneumaticSourceRequirement..................................................33
2.3 ElectricalConnection............................................................................33
2.3.1 MainPowerSupply......................................................................33
2.3.2 InterfacewiththeInjection MoldingMachine...............................33
2.4 Gripperand VacuumMonitor................................................................34
2.4.1 GripperSetting............................................................................34

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2.4.2 VacuumSetting...........................................................................34
2.4.3 CKDDigitalPressureSwitchSetting...........................................35
2.4.4 SMC DigitalPressureSwitchSetting...........................................35
2.5 RobotandIMM Interface.......................................................................36
2.5.1 Euromap67Interface....................................................................36
2.5.1.1 TheInjectionMoldingMachine Output Signals.................37
2.5.1.2 RobotOutputSignals........................................................38
2.5.2 Euromap12 Interface...................................................................39
2.5.2.1 InjectionMoldingMachine Output Signals........................40
2.5.2.2 RobotOutputSignals........................................................41
3. General Description...................................................................................43
3.1 ST3/5-SAbstract...................................................................................43
3.2 Features................................................................................................44
3.3 Function................................................................................................44
3.3.1 FunctionDescription....................................................................44
3.3.2 Malfuction Protection...................................................................44
3.3.3 ContinuousPath..........................................................................44
3.3.4 Sel-protection..............................................................................44
3.3.5 EmergencyStop..........................................................................44
3.4 DefaultSetting.......................................................................................45
3.5 ST3/5-S Robot Reversing.....................................................................45
4. Operating Instruction.................................................................................49
4.1 Hand Controller.....................................................................................49
4.2 MainScreen..........................................................................................50
4.3 Menu TitleBar.......................................................................................51
4.4 FunctionMenu......................................................................................52
5. UserManagement.......................................................................................54
5.1 UserLevel.............................................................................................54
5.2 Login.....................................................................................................55
5.3 ModifyPassword...................................................................................55
5.4 Input Password.....................................................................................56
6. SystemProgramManagement..................................................................58
6.1 Introduce...............................................................................................58

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6.2 Export Program.....................................................................................59
6.3 Import Program.....................................................................................59
7. SystemDateand Time...............................................................................60
8. ManuallyOperate........................................................................................61
8.1 ManualEnableSwitch...........................................................................61
8.2 ServoHomePositionSetting................................................................61
8.3 ServoSetting.........................................................................................62
8.4 Port MonitorSetting..............................................................................63
9. ProgramSetting..........................................................................................65
10. TeachProgram...........................................................................................67
11. Function Page.............................................................................................68
11.1FunctionMenu......................................................................................68
11.2SystemSetup........................................................................................69
11.2.1 SystemParameter.................................................................69
11.2.2 RunningParameter...............................................................69
11.2.3 SignalsPolarity......................................................................70
11.2.4 AlarmIgnore..........................................................................71
11.2.5 Initialization...........................................................................71
11.3ServoSetting.........................................................................................72
11.3.1 ServoParameters.................................................................72
11.3.2 SafetySetup..........................................................................72
11.3.3 Shortcut.................................................................................73
11.3.4 ServoMachine Parameter.....................................................74
11.3.5 ServoDirection......................................................................74
11.4UserInterfaceSetup.............................................................................75
11.5Position Adjustment..............................................................................76
11.6SoftwareUpdating.................................................................................76
11.6.1 UpdateInformation................................................................78
11.6.2 UpdatePortName.................................................................78
11.6.3 UpdateParameters...............................................................79
11.6.4 UpdateSoftware....................................................................79
11.6.5 SystemLog...........................................................................80

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12. Alarm Message...........................................................................................81
12.1Current Alarms......................................................................................81
12.2AlarmResume......................................................................................81
12.3AlarmMessageInstruction....................................................................82
13. Maintenance................................................................................................85
13.1General.................................................................................................85
13.2LubricationRequirements.....................................................................85
13.3MaintenanceCycle................................................................................85
14. AssemblyDiagram.....................................................................................86
14.1 TraverseUnit (ST3/5-SandST3/5-T-S)...........................................86
14.2 CrosswiseUnit (ST3-S)....................................................................87
14.3 CrosswiseUnit (ST5-S)....................................................................88
14.4 MainArm(ST3/5-S)..........................................................................89
14.5 Sub-arm Unit (ST5-S).......................................................................90
14.6 TraverseUnit (ST3/5-S-T)................................................................91
14.7 CrosswiseUnit (ST3-S-T).................................................................93
14.8 CrosswiseUnit (ST5-S-T).................................................................94
14.9 MainArm(ST3/5-S-T).......................................................................95
14.10 Sub-arm(ST5-S-T)...........................................................................97
14.11 TraverseUnit (ST3/5-S MediumTelescopic)....................................99
14.12 CrosswiseUnit (ST3-SMediumTelescopic)..................................100
14.13 CrosswiseUnit (ST5-SMediumTelescopic)..................................101
14.14 MainArm (ST3/5-S MediumTelescopic)........................................102
14.15 Sub-arm(ST5-S MediumTelescopic)............................................104
14.16 TraverseUnit (ST3-S-L-T)..............................................................106
14.17 CrosswiseUnit (ST3-S-L-T)...........................................................107
14.18 MainArm (ST3-S-L-T)....................................................................108
15. PneumaticSchematicDiagram...............................................................110
15.1 ST3-S..............................................................................................110
15.2 ST5-S.............................................................................................111
16. Electrical Control Charts(ST3-S)............................................................112
16.1 PowerSupplyWiringDiagram..........................................................112
16.2 DC PowerSupplyDiagram...............................................................113

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16.3 TraverseInput and OutputWiringDiagram....................................114
16.4 MainArmSignalInputWiringDiagram...........................................115
16.5 MainArmSignalOutputWiringDiagram........................................116
16.6 PneumaticSub-armSignalI/OWiringDiagram..............................117
16.7 Z-axisPanasonicServoDriveI/O WiringDiagram.........................118
16.8 Z-axisPanasonicServoMotorWiringDiagram..............................119
16.9 X-axisPanasonicServoDriveI/O WiringDiagram.........................120
16.10 X-axisPanasonicServoMotorWiringDiagram..............................121
16.11 Y-axisPanasonicServoDriveI/O WiringDiagram.........................122
16.12 Y-axisPanasonicServoMotorWiringDiagram..............................123
16.13 Z-axisDeltaServoDriveI/O WiringDiagram.................................124
16.14 Z-axisDeltaServoMotorWiringDiagram......................................125
16.15 X-axisDeltaServoDriveI/O WiringDiagram.................................126
16.16 X-axisDeltaServoMotorWiringDiagram......................................127
16.17 Y-axisDeltaServoDriveI/O WiringDiagram.................................128
16.18 Y-axisDeltaServoMotorWiringDiagram......................................129
16.19 Z-axisCuinsicoServoDriveI/O WiringDiagram............................130
16.20 Z-axisCuinsicoServoMotorWiringDiagram.................................131
16.21 X-axisCuinsicoServoDriveI/O Wiring Diagram............................132
16.22 X-axisCuinsicoServoMotorWiringDiagram.................................133
16.23 Y-axisCuinsicoServoDriveI/O Wiring Diagram............................134
16.24 Y-axisCuinsicoServoMotorWiringDiagram.................................135
16.25 SignalInputWiringDiagram...........................................................136
16.26 SignalOutputWiringDiagram........................................................137
17. Electrical Control Charts(ST5-S)............................................................138
17.1 PowerSupplyWiringDiagram........................................................138
17.2 DC PowerSupplyDiagram.............................................................139
17.3 TraverseInput and OutputWiringDiagram....................................140
17.4 MainArmSignalInputWiringDiagram...........................................141
17.5 MainArmSignalOutputWiringDiagram........................................142
17.6 Sub-armSignalI/O WiringDiagram................................................143
17.7 Z-axisPanasonicServoDriveI/O WiringDiagram.........................144
17.8 Z-axisPanasonicServoMotorWiringDiagram..............................145
17.9 X-axisPanasonicServoDriveI/O WiringDiagram.........................146

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17.10 X-axisPanasonicServoMotorWiringDiagram..............................147
17.11 Y-axisPanasonicServoDriveI/O WiringDiagram.........................148
17.12 Y-axisPanasonicServoMotorWiringDiagram..............................149
17.13 X2-axisPanasonicServoDriveI/O WiringDiagram.......................150
17.14 X2-axisPanasonicServoMotorWiring Diagram............................151
17.15 Y2-axisPanasonicServoDriveI/O WiringDiagram.......................152
17.16 Y2-axisPanasonicServoMotorWiring Diagram............................153
17.17 Z-axisDeltaServoDriveI/O WiringDiagram.................................154
17.18 Z-axisDeltaServoMotorWiringDiagram......................................155
17.19 X-axisDeltaServoDriveI/O WiringDiagram.................................156
17.20 X-axisDeltaServoMotorWiringDiagram......................................157
17.21 Y-axisDeltaServoDriveI/O WiringDiagram.................................158
17.22 Y-axisDeltaServoMotorWiringDiagram......................................159
17.23 X2-axisDeltaServoDriveI/O WiringDiagram...............................160
17.24 X2-axisDeltaServoMotorWiringDiagram....................................161
17.25 Y2-axisDeltaServoDriveI/O WiringDiagram...............................162
17.26 Y2-axisDeltaServoMotorWiringDiagram....................................163
17.27 Z-axisCuinsicoServoDriveI/O WiringDiagram............................164
17.28 Z-axisCuinsicoServoMotorWiringDiagram.................................165
17.29 X-axisCuinsicoServoDriveI/O Wiring Diagram............................166
17.30 X-axisCuinsicoServoMotorWiringDiagram.................................167
17.31 Y-axisCuinsicoServoDriveI/O Wiring Diagram............................168
17.32 Y-axisCuinsicoServoMotorWiringDiagram.................................169
17.33 X2-axisCuinsicoServoDriveI/O WiringDiagram..........................170
17.34 X2-axisCuinsicoServoMotorWiringDiagram...............................171
17.35 Y2-axisCuinsicoServoDriveI/O WiringDiagram..........................172
17.36 Y2-axisCuinsicoServoMotorWiringDiagram...............................173
17.37 EM12/EM67 SignalInputWiringDiagram......................................174
17.38 EM12/EM67 SignalOutputWiringDiagram...................................175
PictureIndex
Picture1-1: Packingof ST3-T-SandST5-T-S..................................................16
Picture1-2: Packingof ST3-LT-S.....................................................................17

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Picture1-3: Hangingtransportationof ST3-T-S................................................17
Picture1-4: Hangingtransportationof ST3-LT-S..............................................18
Picture2-1:ThreeAxesServoSignalTelescopicDimensions.........................23
Picture2-2:ThreeAxesServoTelescopicArm(Small type)Dimensions........25
Picture2-3:ThreeAxesServoMediumTelescopicDimensions......................27
Picture2-4:ThreeAxesServoLargeTelescopicDimensions..........................29
Picture2-5: FiveAxesServoSignalTelescopicDimensions............................30
Picture2-6: FiveAxesServoTelescopicArm(Small type)Dimensions...........31
Picture2-7: FiveAxesServoMediumTelescopicDimensions.........................32
Picture3-1: Sensorposition beforemodified....................................................45
Picture3-2: Sensorposition aftermodified.......................................................46
Picture3-3: Outside IMM safetyzone blocks beforemodified..........................46
Picture3-4: Outside IMM safetyzone blocks aftermodified.............................46
Picture3-5: Beforemodified.............................................................................47
Picture3-6: Aftermodified................................................................................47
Picture3-7 DirectionBeforeModified.............................................................48
Picture3-8 DirectionAfterModified................................................................48

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