SHINPO SKRW Quick start guide

SHINPO
SMOKELESS ROASTER
SKRW
OPERATIONAL MANUAL
Thank you for purchasing SHINPO Smokeless Roaster.
●Before operating this product, please read and understand the instructions contained in this manual.
●Keep this manual in a place where it can be reached for immediate references.
●If necessary, please contact your distributor from whom you have purchased the product or us for clarification
and/or further instructions
CONTENT
◆ Parts Identification Main Unit 1 ◆ Operation Instructions 9
◆ Parts identification ◆ Daily Inspections & Maintenance 11
Parts & Accessories 2
◆ Trouble Shooting 14
◆ Safety Precautions 3
◆ Safety Features 15
◆ Preparation before Use 7
◆ Specifications 16

SKRW
1
Parts Identification-Main Unit
Burner Control Knob
Table Top
Cabinet
Slim Control
LPG Model
Label
Natural Gas Model
Model
Gas Type
Power
Source
ID No.
SKRW
○○
A
○○○
V
OOOOOO
SKRW
LP
G
○○○V
OOOOOO
Rating Label

SKRW-EN
2
Parts Identification-Parts & Accessories
3D Filter
Burner Body
Burner Head
Top Ring
Grill Plate Gripper
Drain Cover
Drain Pan
Inner Casing
Charcoal Pot Holder
Trivet (Option)
Trivet(Option)
Charcoal Pot
Grill Plate
Sana
Ceramic Charcoal

SKRW
3
Safety Precautions
We are providing these instructions with illustrations for clarity and easy understanding in order to avoid
any harm to the users or damage to the properties. Insure proper installation and servicing. Have the
product installed and grounded by a qualified technician. Please make sure to understand fully the
meaning of each illustration before you proceed further.
DANGER
Failure to observe this instruction may result in a situation where death or serious injury (Note 1)
is imminent.
WARNING
Failure to observe this instruction may result in a situation where death or serious injury (Note 1)
may occur
.
Caution
Failure to observe this instruction may result in a situation where injury (Note 2) to the user or
damage to the property (Note 3) may occur.
Note1: Serious injury means loss of eyesight, injury, burn (low/high temperature), electric shock, broken bone or poisoning
which require hospitalization or long term outpatient treatment.
Note2: Injury means injury, burn or electric shock which does not require hospitalization of long-term outpatient treatment.
Note3: Property damage means damage to buildings, livestock or pet animals.
The illustrations denote the following precautions:
General Prohibition
Fire Prohibited
Contact
prohibited
Disassembly
Prohibited
General Caution
Must Do
Unplug from Outlet
◆
This product is designed for commercial use only, not for household use.
WARNING
Ventilation
▽
Make sure to keep an exhaust fan(s) and of appropriate
capacity operating while using the smokeless roaster.
▼
Failure to observe this may cause incomplete combustion due to
reduce oxygen in the surrounding area.
▼
It may also lower the quality of the air within your establishment.
Gas Supply
▽
Do not use other than the type of gas specified on the Rating Plate (see P.1).
If you move to a new location, check the type of gas supplied to that location.
▼
Failure to observe this may result in a risk of fire or explosion.
Gas Supply
⇔
Rating Plate on the Main Unit.

SKRW-IS
4
WARNING
Power Source
▽
Do not use other than the power source specified for this product.
▼
Failure to observe this may result in a risk of fire or explosion.
Fire Prevention
▽
Do not place flammables, except food items to be cooked, near
the heating surface.
▽
Do not use any flammable substance such as gasoline, benzine
or spray.
▼
Failure to observe these may result in a risk of fire or burn.
▽
Never place any burning matter such as meat vegetable or
cigarette into the smoke intake holes.
▽
Do not use this roaster when it is not clean.
▽
Do not use this roaster without an appropriate amount of water
in the Drain Pan.
▼
Failure to observe these may result in a risk of fire.

SKRW
5
WARNING
Emergencies
▽
If you sense an abnormal combustion, odor or sound, immediately stop
the use, shut off the gas main of the unit and refer to the
“Troubleshooting” section of this manual.
▽
In an emergency such as earthquake or fire, immediately stop the use
of this product and, if it’s safe to do so, shut off the gas main of the
unit. Before you use the product again, contact your distributor or us
for inspection and, if necessary, repair.
▼
Failure to observe these may result in a risk of explosion or fire.
▽
In an electric storm, shut the power off at the circuit breaker or unplug the power cord.
▼
Lightning often causes a reverse current of electricity, which may damage the product.
Proper Use
▽
Do not use this product for other than heating and cooking of food.
▼
Failure to observe this may result in a risk of accident.
▽
Do not sit, stand or place a heavy object on this
roaster.
▼
Failure to observe this may result in a damage to the roaster or
accident.
▽
Place or install this roaster on a level and secure surface only.
▼
Failure to observe this may result in a risk of fire or burn.
Removable & Replaceable Parts
▽
Use only original parts or those approved by us.
▼
Failure to observe this may result in incomplete combustion or a damage to the product.

SKRW-IS
6
WARNING
Disassembling
▽
Do not disassemble this roaster, removable parts excepted. (See P.2 for the list of removable
parts)
▼
Failure to observe this may result in a damage to the
product, electric shock or injury.
Prevention of Burn
▽
Do not touch the heating surface or smoke holes
▼
The heating surface and smoke holes get
extremely hot. Touching these parts may cause a
severe burn.
▽
Do not touch any of the heated parts of the product immediately
after use.
▼
Make sure that all the heated parts have cooled down to prevent a
burn.
▽
Do not place seasoning containers or tableware near the heating
surface.
▼
Any object placed near the heating surface may get hot enough to
cause a burn.
▽
Do not use charcoal or food items that may crack or burst open
while burning or being heated. (Make necessary preparations with
food items with high water content such as squid to reduce the
risk.)
▼
Failure to observe this may result in a risk of burn.

SKRW
7
Preparation before use
◆
Setting up parts (Refer to P.1,2)
1. Place the Filter Set on the bottom of the Outer Casing.
2. Mount the Inner Casing onto the Outer Casing.
3. Mount the Burner Body onto the Inner Casing.
Note:
▼
Make sure that the two projections on the backside of the Burner Body go into the corresponding holes
in the Inner Casing.
▼
Make sure that the Burner Body is sitting squarely and level on the Inner Casing.
▼
If the Burner is sitting off to the side or tilted, incomplete combustion may occur.
4. Mount the Burner Head onto the Burner Body.
▼
Rotate the Burner Head a couple of times and make sure the Burner Head is sitting squarely and level.
▼
If the Burner Head is sitting off to side or tilted, incomplete combustion may occur.
5. Place the Drain Pan on the bottom of the Inner Casing.
Note:
▼
The Drain Pan is designed to sit on the top edge of the Inner Casing.
▼
Clean the Drain Pan if the contact surface of the Drain Pan or Inner Casing is soiled with dust or other
substances.
▼
If the Drain Pan is not sitting squarely, or the contact surfaces are not clean, incomplete combustion
may occur.
Off to Side
/
Tilted
Burner Body
Burner Head

SKRW-IS
8
6. Pour water into the Drain Pan
▼
Appropriate amount is approx 1.3 liter.
▼
Do not splash water on the Burner.
▼
If water accidentally splashes on the holes of the Burner, remove the Burner and wipe it dry with a
piece of cloth.
▼
If the holes are clogged with water or other substances, gas may reverse its flow at the Gas Intake
of the burner and burn within the appliances.
▼
Make sure gas is burning before you release the knob.
7. Mount the Charcoal Pot onto the Inner Casing.
▽
The Charcoal Pot is designed to sit on the top edge of the Inner Casing.
▽
Rotate the Pot a couple of times and make sure the Pot is sitting squarely and level on the Inner
Casing.
▽
Clean the Pot if the contact surface of the Pot or Inner Casing is soiled with dust or other substances.
▼
If the Pot is not sitting squarely, or the contact surfaces are not clean, incomplete combustion may
occur.
8. Place the Ceramic Charcoal into the Sana.
9. Mount the Top Ring onto the Drain Pan.
Note:
▼
The Top Ring is designed to fit inside the Drain Pan.
▼
Rotate the Ring a couple of times and make sure the Top Ring is sitting squarely and level on the Drain
Pan.
▼
If the Top Ring is not sitting squarely or tilted, smoke from cooking may not discharged properly or food
may not be cooked evenly.
10.Place the Grill Plate using Grill Plate Gripper.
▼
Use Grill Plate approved by us.
11.Check the following again before use.
▼
All the parts are installed correctly.
▼
Drain Pan holds an appropriate amount of water.
★
Pot Cooking
▼
Remove the Top Ring and mount the Trivet (Sold separately) on the Drain Pan.
▼
Use Trivet approved by us.
Ceramic Charcoal Sana
【
Handling Ceramic Charcoal
】
・
Do not drop or beat the Ceramic
Charcoal.
・
Please keep Ceramic Charcoal always
clean.
・
Do not use Ceramic Charcoal, when it is
Wet.
・
Before cooking, heat the Ceramic
Charcoal well.
To do so, repel the sauce or water and
prevent the salt.

SKRW
9
Operating Instructions(Slim Control Type)
Before you turn on the power and open the Gas Shutoff, make sure the Burner Control Knob
is at Off position and that every direction in the “Preparation before use” section of this
manual has been precisely followed. Also make sure that the Exhaust Fan is operating
normally.
◆
Ignition
①
Slowly slide the Burner Control
Knob all the way to Ignition
position.
▼
When you try to ignite for the first time, you
may have some difficulty due to the air
remaining in the gas pipe.
▼
Remove the air completely and try again.
②
The Igniter makes a clicking sound and ignites
gas. Make sure gas is burning before you release
the knob.
▼
If the Burner fails to ignite, slide the Knob back to Off position.
▼
Wait for a while and try again.
▼
Make sure you wait long enough to disperse the gas within the
appliance to avoid an explosive ignition.
◆
Adjusting flame force
The flame strength can be adjusted in 3-step of High, Medium and Low by controlling the knob.
①
HIGH
→
MEDIUM
▼
Slowly shift the knob in left (in direction of STOP),
and it will stop at position of MEDIUM making a
clicking sound.
②
MEDIUM
→
LOW
▼
Further shift the knob in left slowly, and it will stop
at position of LOW making a clicking sound
①②
LOW/MEDIUM
→
HIGH
▼
Slowly slide the Burner Control Knob all the way
to IGNITION position.
▼
Release your hands, and it will stop at position of
HIGH.
①②③
LOW
→
MEDIUM
▼
Slowly slide the Burner Control Knob all the way
to IGNITION position.
▼
Shift the Knob in left, and it will stop at position of
HIGH and MEDIUM making a clicking sound.

SKRW-IS
10
◆
Extinguishing Fire
①
Slowly slide the Burner Control Knob to OFF position to turn off the burner.
②
Make sure the Burner Control Knob is at OFF position
③
Make sure the Burner is off. Close the Gas Shutoff Cock and turn off the power.
▼
Allow the appliance to cool down before you touch it.
④
Make sure the appliance has cooled down to a safe level. Clean the appliance following
the directions in the “Daily Maintenance” section of this manual.

SKRW
11
Daily Inspections & Maintenance
▼
For safe operation of this product, make sure to carry out daily inspections and maintenance.
▼
Make sure to close the Gas Shutoff Cock, turn off the power, check the Exhaust Fan is not
operating and allow the appliance to cool down before you attempt any inspections or
maintenance work.
◆
Inspections
①
Is every part or component clean?
②
Is any part or component damaged or marred?
③
Is any part or component rusted or corroded?
④
Is every part or component present?
⑤
Is every part of the Roaster in order?
⑥
Inspect the exhaust ducts following the directions from the contractor who installed them.
※
Conduct the above inspections (except
⑥
) daily.
◆
Maintenance
①
Make sure to clean the Burner and Burner Head at the start of the business.(See page 12
・
13)
▼
Brush burnt grease and food stuff off the Burner and Burner Head.
▼
When wet, make sure let them dry well or wipe dry with a piece of cloth.
▼
Clogged Burner Holes may cause gas to flow backward and leak out from the Gas Intake, which
may result in a risk of dangerous combustion.
②
Clean the Top Ring after use with a piece of cloth. Make sure to clean the back side too.
③
Clean the Outer Casing at the close of business.(Remove the Filter Set from the Outer Casing)
④
Clean the Inner Casing, Drain Pan at the close of business.
⑤
Clean and wash off the Filter Set using the dishwashing machine at the close of business.
Soak and clean the Filter Case and Filter (Stainless mesh filter) in exclusive detergent once a week.
Make sure the Filter Set is completely dry before use.
⑥
Take out the each Ceramic Charcoal. Brush top, back, and side part using the wired brush everyday.
The dirty Ceramic Charcoal may break easily.
Never wash in water. Wet Ceramic Charcoal may burst when they heated.
②
:Top Ring
③
:Outer Casing
④
:Drain Pan
④
:Inner Casing
⑤
:Filter Set
⑥
:Ceramic Charcoal

SKRW-IS
12
Too Much Air
Loud Hissing
<
Burner Inspection
>
Install the Burner correctly and check the burner flames by comparing to the drawings below.
If necessary, adjust the Damper attached to the Gas Intake of the Burner.
※
Be extremely careful not to burn yourself or your clothes. Make sure the Burner and other
parts have cooled down to a safe level before you touch them.
◆
Burner Condition
◆
Burner Air Adjustment
Too Little Air
Incomplete
Burning
Normal
Open
Dam
p
er
Close Damper
Burner
Close
O
p
en
Dam
p
e
r
Screw
Tighten
Loosen
Loosen the Screw and open/close the
Dam
p
er one touch at a time.

SKRW
13
<
Burner Maintenance
>
Clogged Burner Holes (with water, grease, ashes) often causes the
Burner to rust shortening the operational life span of the Burner. It
also causes gas to flow backward, which may result in a risk of fire or
explosions.
①
②
Brush the Burner.
Brush thoroughly heavily
clogged holes.
Brush a few times
Tap a few times
Rust Ashes
Tap the Burner Head a few times with a plastic or
wooden hammer to remove the rust and ashes.

SKRW-IS
14
Troubleshooting
Trouble
Cause
Does not ignite
Fire goes out when the Knob
is released.
Pilot fire does not ignite.
Burner does not ignite
Explosive ignition
Unstable Flames
Fi
re goes ou
t
w
hil
e
i
n
operation
Smoke is released in the air
Solution
Reference
page
Gas Shutoff Cock is closed
○
○
○
○
Position the Burner Control Knob to
Off. Open the Gas Shutoff Cock.
9
Air is present in the gas pipe
○
○ ○
Follow the directions described in
this manual.
9
Low
○
○
○ ○
Improper
gas pressure High
○
○ ○ ○ ○
Ask for professional servicing.
-
No electric Power
○
Check the Circuit Breaker.
Ask for professional servicing.
-
Power Switch is not turned ON.
○
Turn the Power Switch ON.
-
Burner Holes are clogged
○ ○ ○ ○
Follow the directions described in
this manual.
11
Burner is not properly installed
○ ○ ○ ○
Follow the directions described in
this manual.
7
Malfunction of Safety Device or
Ignition Devise
○ ○
○
Ask for professional servicing.
-
Exhaust Air is not properly
discharged.
○
Contact the original contractor.
-
Parts are soiled.
○
○
Clean soiled parts.
11
Safety Devise is activated
○ ○
○
Follow the directions described in
this manual.
13
Malfunction of Gas Control
Knob.
○
Ask for professional servicing.
-
Filter Set is soiled.
○
Clean the Filter Set.
11
If the directions above do not solve your problem(s), please contact your distributor or our
Service Center. Do not attempt to disassemble or repair
the roaster
unless you are properly
trained and licensed to do so. Disassembling or repairing by untrained individual may result
in a risk of appliances malfunction, injury or electric shock.

SKRW
15
Safety Features
▽
Misfiring Detector
Prevents gas being discharged when the burner is not lit.
▼
When fire goes out for any reasons, this devise detects it and shuts off the supply of gas to the Burner,
preventing gas being discharged into the air.
▽
Overheating Detector
When the appliance overheats, this device shuts off the supply of gas and Sounds an alarm.
▼
Possible causes for overheating include:
1. Water is not present in the Drain Pan.
2. Parts are soiled with grease and burner flames are being sucked into the exhaust duct.
3. Exhaust Fan is not operating properly.
4. The exhaust air volume is low due to filter clogging, etc.
5. Clogged Burner Holes force gas to flow backward and burn at the Gas intake.
▼
You may resume the operation of the appliance after it has cooled down (5 to 10 minutes) and the alarm
sound has stopped. The alarm will stop automatically when the appliance cools down.
※
Allow the appliance to cool down before you attempt to service the appliance
.
Shutting Alarm Off
You may stop the alarm manually by turning off theAlarm Switch located next to the Burner Control Knob.
The supply of gas however, however, will not be resumed until the appliance cools down to an acceptable
level.
Make sure to turn the Alarm Switch on again when normal operating conditions are restored (all the causes
for overheating have been removed and the appliance has cooled down to an acceptable level).
The Alarm Switch should be turned on during normal operation. If it is turned off, warning beep will not sound
and undetected overheating may result in a risk of fire.
Make sure the appliance has cooled down to a safe level when you inspect the appliances.
Table To
p
A
larm Shutoff Switch
Lam
p
Slim Control

SKRW-IS
16
Specifications
Model
Product
SKRW
Ceramic Charcoal Roaster
Gas
Consumption
Natural Gas:3.26kW LPG
:
3.14kW
Gas Connection
R1/2 or Rubber Hose Connection
Power
Consumption
Less than 5W
Power Source 100V~240V
Ignition Method
Spark Discharge Ignition
Safety Feature
Overheating Detector/Misfiring Detector
Articles of consumption
Parts Material Endurance
Ceramic
Charcoal Ceramic 1year
Sana SUS 1year
Burner Head SUS 3years
Burner Body Steel 1year
The above endurance period is a standard for reference.
The endurance period changes by the users use direction use frequency, cleaning direction, and
cleaning frequency.

Memo

Memo

OVERSEAS DEPARTMENT
2-30-2 MITSUI SUMITOMO KAIJO OHJI BLDG.,8/F.,OHJI,KITA-KU,TOKYO
114-0002,JAPAN
TEL:81-3-5959-6761/FAX:81-3-5959-6830
HEAD QUARTERS
110 WAKABADAI,MEITOKU,NAGOYA 465-0015,JAPAN
TEL:81-52-7762231/FAX:81527762263
NAGOYA FACTORY
3-1 TOIAGE,FUKUDA-CHO, MIYOSHI-SHI,AICHI 470-0225,JAPAN
TEL:05613-2-3221/FAX:05613-2-3177
Technology&Development Dept.
3-1 TOIAGE,FUKUDA-CHO, MIYOSHI-SHI,AICHI 470-0225,JAPAN
TEL:05613-2-3267/FAX:05613-2-9580
SALES AGENT
・
DISTRIBUTOR
2016.07.01
SHINPO CO.,LTD.
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