Shockwave S6 User manual

USER MANUAL
MARINE
SUSPENSION
MODULE

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At SHOCKWAVE, we’ve proven that innovation
and attention to the highest safety standards can
protect boaters from the shock of wave impact.
As avid boaters ourselves, we understand what our
customers value most – and we create the best
marine suspension seats in the world to provide
a safer, more comfortable and exciting ride.
For customer inquiries and service support contact
+1.778.426.8544 or [e-mail]
ADDRESS 2074 Henry Ave. Sidney, BC
Canada V8L 5Y1
WEBSITE shockwaveseats.com
SALES +1.778.426.8545
RECEPTION +1.250.656.6165
HOURS 8AM to 5PM PST
CUSTOMER SERVICE
• SHOCKWAVE Shock Pump
• Commander Seat (High-Back & Mid-Back)
• Commander Heated Seat
• SHOCKWAVE S6 Swivel Slide, Swivel, and Slide.
(sold separately or as an assembled option)
• SHOCKWAVE S6 Marine Suspension Module
• SHOCKWAVE S6 User Manual
• SHOCKWAVE S6 Drill Template
• 2 Product Cards -Warning and Care Instructions
• 2 Decals – SHOCKWAVE (all purpose), SHOCKWAVE EQUIPPED (for your boat)
At SHOCKWAVE, we’ve proven that innovation and
attention to the highest safety standards can protect
boaters from the shock of wave impact.
As avid boaters ourselves, we understand what our
customers value most – and we create the best
marine suspension seats in the world to provide
a safer, more comfortable and exciting ride.
For customer inquiries and service support contact
+1.778.426.8544 or [e-mail]
CUSTOMER SERVICE INCLUDED WITH YOUR S6 PURCHASE:
ACCESSORIES SOLD SEPARATELY:
Serial Number:
ADDRESS 2074 Henry Ave. Sidney, BC
Canada V8L 5Y1
WEBSITE shockwaveseats.com
SALES +1.778.426.8545
RECEPTION +1.250.656.6165
HOURS 8AM to 5PM PST
@SHOCKWAVESEATS
@SHOCKWAVESEATS
YOUTUBE.COM/SHOCKWAVESEATS
JOIN THE SHOCKWAVE COMMUNITY:
USER MANUAL CONTENT
IMPORTANT INSTRUCTIONS
BEFORE YOU START
MOUNTING YOUR SUSPENSION MODULE
SETTING UP THE SUSPENSION MODULE
STEPS TO SET UP THE SUSPENSION MODULE
CHANGING SUSPENSION MODULE HEIGHT
SERVICE TIPS
SUSPENSION MODULE DRAWING (SW-07366)
EMERGENCY PROCEDURES/TROUBLESHOOTING
SHOCKWAVE SEATS
S6 ACCESSORIES
GENERAL BOATING BEST PRACTICES AND SAFETY
CAUTIONS AND WARNINGS
WARRANTY AND WARRANTY POLICY
SHOCKWAVE COMMUNITY
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IMPORTANT INSTRUCTIONS
WARNING
All occupants are required to have footrests
available, or feet placed on deck, at all times.
The footrest surface should be 0” to 5” [0mm
to 150mm] below the base of the S6, 7” to 16”
[175mm to 405mm] in front of the S6, and at
least 16” [405mm] wide.
(A) 0” [0mm] - 5” [125mm]
(B) 7”[175mm] - 16”[405mm]
WARNING
Do not install a suspended footrest onto the
S6 module or seat. Footrests mounted to the
module or seat will void the warranty.
WARNING
Do not leave the shock pump attached
when operating the seat, as it will damage
the pump and fill valve.
FOOTREST AND GRAB HANDLES SHOCK PUMP
B
A

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Congratulations on your purchase of a SHOCKWAVE S6 Marine Suspension Module.
We hope you enjoy this new boating experience offering you access to new possibilities on the water.
• Thin or weak decks or mounting
boxes should have large washers or
reinforcement plates placed under the
bolting surfaces to prevent fasteners
from pulling through
• There must be no flex in the seat
mounting or deck plate when the seat
is loaded
• Do not attach any equipment to the
suspension module
• Do not mount the suspension module in the
middle of an unsupported deck plate
• Ensure that the movement of the suspension
module does not interfere with the vessel
structure or equipment
• Properly torque the deck mount fasteners
• Check the operation of the suspension
module after installation to ensure it does
not bind or stick
• All 6 mounting holes must be used
• Through-bolt the suspension module
or bolt to stainless steel inserts bonded
into the deck or equivalent structure,
using the largest fasteners possible
• There must be sufficient deck
structure to support the weight of the
seat and occupant within the vessel’s
operational envelope
The suspension module must not be modified.
The maximum occupant weight for the S6 module is 300lbs [135kg]
on a vessel that sees maximum deck accelerations of 5g’s. When
mounting a seat to the module, always use the largest fasteners
possible for the bolting configuration.
Third party seats should be properly positioned on the module with
the center of mass being located over the swivel pivot hole as shown.
BEFORE YOU START GETTING STARTED
MOUNTING YOUR SUSPENSION MODULE
Apply a quality marine grade sealant to all mating surfaces and
hardware to prevent crevice corrosion.
Any modifications done to the module that are not approved
in writing by SHOCKWAVE, or installing a seat using incorrect
bolting locations, can result in damage or injury, and will void the
manufacturer’s warranty.
DANGER

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Strength of decks and deck mountings is the responsibility of the boat builder or
installer of the seats. SHOCKWAVE assumes no liability for suspension modules
that are incorrectly installed.
Incorrectly installed suspension modules can cause serious injury or death and
can cause damage to the vessel and the seat.
Prior to use be sure to pressurize the shock absorber! Do not operate the seat
without sufficient pressure in the shock absorber or serious injury and damage
to the suspension module will result.
To achieve the best performance from the suspension module, the pressure of the shock absorber should be adjusted to attain
the proper sag setting. Sag is the amount the suspension compresses under the occupant’s weight. Sag should be set at 20% of
total shock travel as indicated via the red O-ring on the shock absorber.
Warranty is void on suspension modules where incorrect installation causes
damage to the module.
DANGER
DANGER
Do not sit on the seat with the SHOCKWAVE S6 Pump attached! Damage will
occur to the shock and pump. Note, the SHOCKWAVE S6 Pump is sold separately.
Do not exceed 150 PSI, the maximum shock absorber pressure.
Do not operate the S6 Module with shock pressure below 35 PSI.
SETTING UP THE SUSPENSION MODULE STEPS TO SET UP THE SUSPENSION MODULE
1 Install the pump and pressurize the shock absorber
to 35psi. Then remove the pump.
2 Cycle the shock absorber by bouncing on the seat
5 times. This will equalize the positive and negative
air chambers.
3 Use the pump to pressurize the shock absorber to
match the occupant’s weight according to the table
below. Then remove the pump.
4 Cycle the shock absorber by bouncing on the seat 5
times.
5 Push the red o-ring against the shock body.
6 Gently sit on the seat.
7 Gently get out of the seat.
8 The o-ring should be sitting about ¾” [19mm] down
from the dust seal. This is about the width of a finger.
9 If the sag value is not at the desired level, inflate or
deflate the shock absorber in 5 to 10 psi increments
and repeat steps 4-7 until the desired level is achieved.
10 Disconnect the shock pump and install the valve cap.
Weight [lbs] Pressure [psi]
50 35
100 55
150 75
200 95
250 115
300 135

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Inifintely adjustable over 3” (76mm)
Ratchet up / Ratchet down
Does not require much force: Excessive force can cause damage
to the ratchet mechanism.
CHANGING SUSPENSION MODULE HEIGHT
CLEANING: Rinse your SHOCKWAVE S6 Suspension
Module with fresh water after each use to prevent build up
of salt and corrosion. Treat the suspension module with
Boeshield or similar protectant every month or as often
as possible to prolong the appearance and service life. To
remove any dirt/salt build up on the seat, use upholstery
cleaner as required.
LEAKS: The shock absorber may need to be topped up
occasionally. While it is recommended to regularly check
sag and shock settings, the shock absorber does not
require constant pressure adjustment.
SHOCK ABSORBER LEAKS: If you experience excessive
pressure loss, check the fill valve to see if debris is interfering
with its operation or perform a simple soap solution test to
identify the source of the problem. If a leak is found, replace
the shock absorber or the stainless steel fill valve core.
BOLT TORQUE (TIGHTNESS): All fasteners are prone
to becoming loose from sustained high performance use.
SHOCKWAVE recommends that all bolts should be visibly
inspected for signs of being loose after every 125 hours of
use. Always use a thread-locker on threads to prevent
loosening of fasteners.
Be sure to wash your suspension module properly. Thoroughly wash module
with fresh water and boat or car wash detergent, removing all contaminants
and surface corrosion.
Following CLEANING instructions is the most important way to maximize seat life.
Bushings are all self lubricating.
SERVICE TIPS
Low
Medium
Ratchet
High

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While your SHOCKWAVE S6 Marine Suspension Module is designed to
last, you may want to refresh some of the higher wear components to
keep it in peak operating condition.
If the component you require isn’t shown here, please
contact [e-mail] for a complete
illustrated parts breakdown.
ITEM QTY PART NO. DESCRIPTION
11 SW-02837 AIR VALVE ASSEMBLY
21 SW-07369 S6 FLOAT SHOCK
31 SW-07372 RATCHETING HEIGHT ADJUST NUT
41 SW-07377 SPRING PLUNGER
54 SW-07378 GUIDE RAIL
ITEM QTY PART NO. DESCRIPTION
618 SW-07385 PIVOT LOCK CAP
71 SW-07387 UPPER SHOCK PIN
81 FA-.5-ECLIP-SS E-CLIP FOR 1/2” SHAFT - SS
91 FA-1/2-FW-AN960C816L WASHER, FLAT
10 2 FA-1.375-RR-EXT-SP-SS 11-3/8” SPIRAL EXTERNAL RETAINING RING
REPLACEMENT PARTS EMERGENCY PROCEDURES/TROUBLESHOOTING
CONDITION CAUSE SOLUTION(S)
Suspension module is lower than normal or shock
absorber will not pressurize
• Leak in system
• Worn or corroded fill valve
• Defective shock absorber
• Check system for leaks by applying soapy
water to system connections and look for
bubbles. If a leak is found, either
• Remove the fill valve core and replace with
a new stainless steel one
• Replace the shock absorber - this is
required only on extremely rare occasions
Suspension module is bottoming out • Shock pressure is too low • Attach pump and add air as per this manual
Suspension module is topping. Ride is rough and
erratic. Noise heard or shock felt when seat comes
to top of travel
• Shock pressure is too high • Reduce shock air pressure
Squeaking noise when underway • Loose components
• Shock absorber mounting bolts are dry
• Tighten loose components
• Apply grease to shock mounting bolts
Moving components or accessories will
not move
• Bearing or sliding mechanism is corroded, dry
or binding
• Disassemble if necessary and lubricate with
marine grade grease
PROPRIETARY AND CONFIDENTIAL
NOTICE: THIS DRAWING MAY REVEAL DESIGNS OR INFORMATION PROPRIETARY TO PROFESSIONAL COMPONENTS LTD. BY ACCEPTANCE OF REPRODUCTIONS, RECIPIENTS AGREE TO PROTECT PROFESSIONAL COMPONENTS LTD. RIGHTS AND
ARE WARNED AGAINST USE OF THE DOCUMENT FOR ANY PURPOSE OTHER THAN THAT FOR WHICH IT WAS ISSUED.
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BLACK
SW-04920-B
HEAVY DUTY
SW-04920-HD
WHITE
SW-04920-W
CUPHOLDER SW-01688
The Commander Seat also offers an
optional cupholder that can be attached
to either side of the armrest. Available
in black, this cupholder will hold your
coffee, a can, or a generous sized cup
or bottle.
COMMANDER MID-BACK SEAT
The Commander Seat is designed to add an extra element of comfort and support
for your suspension module. Crafted in the U.S., these seats are the definition of
quality and strength, made using only the best materials available today.
Available in White (SW-04920-W) and Heavy Duty fabric (SW-04920-HD).
COMMANDER HIGH-BACK
SEAT SW-06328
This seat is perfect for long days on the
water when neck and head support is
preferred. Available in Heavy Duty fabric
(SW-06328-HD).
COMMANDER HEATED
SEAT SW-06987
This seat offers both a heated back
and a heated seat cushion, ensuring
the occupant really feels the warmth.
The cushions will heat up to a pleasant
98°F (38°C), ensuring a comfortable
trip in the winter months and shoulder
seasons in northern climates.
SHOCKWAVE SEATS
SWIVEL SLIDE
SW-07866
This Swivel Slide system has 5-inches
of fore-aft travel and features premium
track and cars for smooth operation.
The 360-degree swivel has a positive
lock that engages every 22.5°
(16 positions).
SLIDE
SW-07867
Our purpose-built Slide offers a full
5-inches of fore-aft travel, allowing for
comfortable seating options for a wide
variety of occupants and users. Our
Slide pairs perfectly with the S6 and
the Commander Seat.
SWIVEL
SW-07868
This robust 360-degree Swivel is
designed to pair with the S6 and the
Commander Seat. A positive lock
engages every 22.5° (16 positions).
SHOCK PUMP
SW-01983
The high-pressure shock pump features
an integrated pressure gauge and bleed
valve for simple adjustment with a
maximum inflation pressure of 350 psi.
A SHOCKWAVE shock pump is required
to operate the S6.
SEATBELT
SW-00774
For those who need an extra level of
safety and security, we offer a seatbelt
for our Commander Seats.
FOOTREST
SW-07507
Our height adjustable Folding Footrest
has 6” of travel and is foot operated for
ease of use. It offers a stable 17” wide
platform and is designed to be bulkhead
mounted on a console.
S6 ACCESSORIES

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OPERATE IN THE VESSEL’S OPERATIONAL
ENVELOPE Driving a boat beyond its limitations
can have damaging effects on the hull, engines and
equipment. SHOCKWAVE seats are designed to provide
shock mitigation to the occupant. They will not protect
the occupants from injury caused from operating the
vessel outside of its operational envelope.
OPERATE THE VESSEL IN YOUR
CREW’S PHYSICAL CONDITIONING
ENVELOPE Personal fitness is a limiting factor to
the amount of sustained G loads a person can endure
without injury. If you have inexperienced, relatively
unfit or overweight persons aboard, extra caution must
be exercised to prevent injury. The helmsman must be
keenly aware of the shock loads being transmitted to
others not in a suspension seat or standing as serious
injury can occur. Installation of SHOCKWAVE seats
provides an extra level of protection but they will not
protect a person from ALL shock loads.
OPERATE IN YOUR OWN ABILITY ENVELOPE
SHOCKWAVE seating will increase the confidence of
the helmsman. Sometimes over confidence can lead to
loss of control. Generally, the seats will permit greater
control of the vessel and the helmsman should focus
on using the control advantages of shock mitigated
seating to better look after the vessel and crew.
DO NOT SIT IN SEATS WITH HARD OR SHARP
OBJECTS. DO NOT WALK ON SEATS Ensure
that sharp objects and heavy gear are worn so that
they will not tear upholstery.
DO NOT TIE THE BOAT UP WITH THE
SUSPENSION MODULE As tempting as it may be
SHOCKWAVE seats are not designed to tie up the boat.
A sudden surge or wave will likely bend the seats or
attachment brackets and compromise performance.
TIE EVERYTHING DOWN Pay attention to how
you have stowed your gear. Elastic shock cords
and ratchet tie-downs should be used to secure all
gear. Plastic containers of oil and other fluids must
be protected from chafing and puncture. Electronic
equipment must be secured to prevent damage from
shock loads.
CHECK ALL EQUIPMENT Conventional mounting
brackets for heavy items such as fire extinguishers
are subject to much more loading than without shock
mitigation. Make sure all of your equipment brackets
are tight. Recheck major equipment bolts regularly.
Wiring, cables and fluid hoses should be bundled
tightly and not allowed to flail. Do not allow any objects
under the seats or footrests as they will limit the stroke
of the seat and damage the objects or the seat.
SHOCKWAVE Marine Suspension Modules are designed to mitigate shock and vibration encountered in high-speed vessel
operation in rough seas. Following the suggestions in this section will ensure that you are getting the most out of the product.
ENSURE THAT THE SUSPENSION MODULE
IS FUNCTIONING PROPERLY Refer to the
Caution Notes in the next section. The following is
provided as a general checklist. Providing you have
done everything correctly in the Caution Notes - do not
operate the seat if:
• The shock absorber setting or sag is incorrect
• Components are loose, broken or missing
• The suspension module makes a strange noise
USE SEATBELTS If supplied - seatbelts prevent
occupants from being ejected from the vessel and the
seat. When not in use, the seatbelt buckle ends should
be fastened to prevent damage to the suspension
module.
ADJUST HEIGHT AND FORE AND AFT
ADJUST CORRECTLY If supplied - correct
ergonomics and posture enhances the ability to
operate the vessel safely and reduces the risk of shock
and vibration related injury. Take the time to adjust the
seat on the suspension module so that it’s comfortable.
RINSE THE SUSPENSION MODULE WITH
FRESH WATER AFTER EACH USE Rinse the
suspension module with fresh water after each use or
every week if being stored outside to prevent a buildup
of salt and debris.
GENERAL BOATING BEST PRACTICES AND SAFETY
DO NOT
• Operate seat without sufficient pressure in
shock absorber or serious injury and damage to
suspension module will result.
• Place hands near module when in use. Serious
injury can result.
• Modify the equipment by drilling any holes,
removing material, or adding extra equipment.
Serious injury can result.
• Use the suspension module if it is or appears to be
damaged. Serious injury can result.
• Use the suspension module if the module to deck
attachments are loose. Serious injury can result.
• Use the suspension module if module resting height
is lower than normal. This may be an indication of a
damaged shock absorber and serious injury can result.
• Operate the suspension module with insufficient air
pressure in the shock to prevent bottoming. Serious
injury and damage to the seat can result.
• Use the suspension module for uses other than its
intended purpose. Use of the seating for other than
its intended purpose may result in damage to the
equipment or bodily harm.
• Use the suspension module if fasteners are loose.
Damage to the equipment or bodily harm may result.
• Attempt to open, perform maintenance or repair the
suspension module while the craft is underway. Damage
to the equipment or bodily harm may result.
• Place items under or around the suspension module
that may interfere with the suspension module’s range
of motion. Damage to the equipment or bodily harm
may result.
• Operate the seat if the occupant’s weight exceeds 300lbs
[135kg] for deck accelerations greater than 5g’s.
• Mount footrests directly to seats.
Your SHOCKWAVE S6 Marine Suspension Module will mitigate the effects of shock and vibration, reducing the potential of injury, but it will NOT prevent the possibility of injury.
The increased level of comfort and control provided by your SHOCKWAVE S6 Marine Suspension Seating will allow the craft to operate at higher speeds in sea states which create
high shock loads on the craft and potentially the occupants. HIGH SHOCK LOADS COULD POTENTIALLY EXCEED THE SEAT’S CAPABILITY TO MITIGATE.
Operating marine craft in a high shock load environment is inherently hazardous. Tolerance to the effects of shock and vibration vary from person to person and it is the
responsibility of the craft operator to ensure the safety of each person on board. Pain and/or discomfort are indicators of a potential injury. Constantly monitor the physical state
of the craft and the personnel on board. Hazardous operation of the craft may result in serious injury, death or damage to the craft.
Follow IMPORTANT instructions located throughout this User Manual to prolong the
appearance and service life of your SHOCKWAVE S6 Marine Suspension Module.
CAUTION NOTES

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Your sole and exclusive remedy against SHOCKWAVE Seats arising from the
purchase or use of MARINE AND OTHER and SUSPENSION SEATS is limited
to repair or replacement of defective materials or defective workmanship,
after verification by Shockwave Seats. Defective product or materials
may be requested for return by SHOCKWAVE Seats for inspection prior to
issuing any replacements. Freight charges for returns are to be covered by
the user.
All warranty claims shall have prior approval from SHOCKWAVE Seats
warranty department and must be accompanied by the information
requested on the following Claim Form. Products will be repaired or replaced
at the sole discretion of SHOCKWAVE Seats.
These warranties will become null and void if:
• The seat is abused or altered
• The seat is involved in an accident
• The seat is improperly installed
• The seat is used for other than its intended use, contrary to any of the
instructions in the manual provided
• There is damage to the cushions and covers caused by cuts, burns, or abuse
• There is damage to the seat caused during installation or unpacking
• There is damage to the structural integrity as a result of the user
installing unapproved accessories
• Footrests are mounted directly to seat
• Occupant weight exceed 300lbs [135kgs] for 5g deck accelerations
WARRANTY DISCLAIMERS AND LIMITATIONS OF LIABILITY
THE ABOVE EXPRESSED WARRANTIES SHALL BE THE EXCLUSIVE WARRANTIES, AND
SHOCKWAVE SEATS MAKES NO OTHER WARRANTIES, EXPRESSED OR IMPLIED. SHOCKWAVE
SEATS EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND
IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE.
IT IS AGREED THAT SHOCKWAVE SEATS SHALL NOT BE LIABLE FOR INCIDENTAL OR
CONSEQUENTIAL DAMAGES, including, but not limited to, loss of income, loss of use, lost profits,
damage to other property, the cost of removing and reinstalling the INDUSTRIAL SEATING or
SUSPENSION SEATS, attorney’s fees, and any liability you may have with respect to any other
person.
TIME LIMIT ON COMMENCING LEGAL ACTION
It is agreed that you have one year from the accrual of a claim to commence any legal action
arising from the purchase or use of the MARINE AND OTHER or SUSPENSION SEATS, or be barred
forever. Failure to give prompt written notice within ten (10) days of the discovery of any defect
in material or workmanship that occurs within the warranty period will void the warranty. Send
notification to:
SHOCKWAVE SEATS Warranty Department
Unit 2-2075 Henry Avenue West, Sidney BC Canada V8L 1T2
Email: [email protected] - Phone: [phone]
WARRANTY CLAIM FORM MUST BE SUBMITTED
Download your Warranty Claim Form at shockwaveseats.com/warranty
SHOCKWAVE Seats expressly warrants that all mechanical seat components in its MARINE AND OTHER and SUSPENSION SEATS shall be free from defects in material and
workmanship for one year from the date-of-sale provided such seats are subject to normal use and receive proper maintenance. Shockwave Seats expressly warrants that the
cushions and seat covers shall be free from defectively sewn seams for a period of 90 days or 750 hours of use, whichever comes first, excluding normal wear and tear. Rips, tears,
abrasions and installation damages are not covered by warranty. S6 finish is not covered by warranty if corrosion is a result of abuse or lack of maintenance. Modules must be
cleaned with fresh water after every use.
WARRANTY AND WARRANTY POLICY
JOIN THE SHOCKWAVE COMMUNITY
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@SHOCKWAVESEATS
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SW-08331 REV00