Siegenia Portal HS300 User manual

P
O
RTA
L
HS 300 lift-slide hardware
for REHAU SYNEGO profile system
with ECO PASS threshold.
H
S
30
0
Window systems
Door systems
Comfort systems
ASS
EMBLY IN
S
TR
UC
TI
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PORTAL HS 300 REHAU SYNEGO Anschlaganleitung
03.2018 3/52H48.HSKFS0032EN
Contents
1 GENERAL INFORMATION ........................4
1.1 Target group of this documentation ......................... 4
1.2 Intended use .............................................................. 4
1.3 Safety notes............................................................... 4
1.4 Extreme weather conditions...................................... 4
1.5 Directives of the Trade Organisation for Locks and
Fittings (Gütegemeinschaft Schlösser und Beschläge
e. V.)........................................................................... 5
1.6 Handle operation...................................................... 5
1.7 Dimensions................................................................. 5
2 PROCESSING SPECIFICATIONS ................7
2.1 Size ranges................................................................ 7
2.2 Scheme versions........................................................ 7
3 OVERVIEW OF HARDWARE COMPONENTS
...............................................................8
3.1 Standard components scheme A ............................. 8
3.2 Hardware list standard components........................ 9
3.3 Thresholds................................................................10
3.4 Hardware list threshold........................................... 11
3.5 Barrier-free components.......................................... 13
3.6 Accessories for ECO PASS threshold ....................14
3.7 Hardware components for sashes up to 400 kg ..15
3.8 SOFT CLOSE hardware components..................... 16
3.9 Hook bolt gear........................................................17
3.10 Handle overview.....................................................18
3.11 Base profile.............................................................. 20
3.11.1 Height information for base profile ................................ 20
4 INSTALLATION ......................................21
4.1 Installation of corner drive......................................21
4.1.1 Milling .............................................................................. 21
4.1.2 Corner drive and connecting rod ................................... 21
4.1.3 Installation of bogie wheels............................................ 22
4.2 Gear.........................................................................23
4.2.1 Milling and drilling .......................................................... 23
4.3 Fixing gear............................................................... 24
4.4 Hook bolt gear........................................................25
4.5 Milling and drilling..................................................25
4.6 Hook bolt gear locking piece.................................26
4.7 Adjustment of hook bolt locking piece................... 27
4.7.1 Sash adjustments
.......................................................................................... 27
4.7.2 Adjusting the compression on locking piece.................. 27
4.8 Gear locking parts ..................................................28
4.9 SOFT CLOSE ........................................................... 29
4.9.1 Positioning the SOFT CLOSE trigger .............................. 29
4.10 SOFT CLOSE ........................................................... 30
4.11 Pre-tensioning the SOFT CLOSE.............................30
4.12 Inserting the SOFT CLOSE sliding sash .................31
4.13 Scheme C ................................................................32
4.13.1 Positioning locking part G............................................... 32
4.13.2 Components of the profile manufacturer ....................... 33
5 ASSEMBLY OF THRESHOLD ....................34
5.1 Sealing wedges.......................................................34
5.2 Screwing on end caps ............................................34
5.3 Drilling template ECO PASS threshold...................35
5.4 Frame corner connector..........................................35
5.5 Running rail..............................................................36
5.6 Seal REV ..................................................................36
5.7 Support rail..............................................................37
5.8 MP sealing piece.....................................................37
5.9 Sealing pad............................................................. 38
5.10 Threshold scheme D................................................39
5.10.1 Support rail B190 S107.5 ............................................. 39
5.10.2 MP EP sealing piece groove........................................... 39
5.10.3 Positioning distance plates.............................................. 40
5.10.4 Standard supporting rail ................................................. 40
5.10.5 Additional running rail and filler profile ......................... 41
5.10.6 Flat seal Scheme D.......................................................... 42
6 ACCESSORY COMPONENTS THRESHOLD43
6.1 Fixing sequence.......................................................43
7 PROFILE CROSS-SECTIONS.....................44
7.1 Horizontal cross-section .......................................... 44
7.2 Vertical cross-section bottom...................................47
7.3 Vertical cross-section top......................................... 48
8 JIGS......................................................49
9 LIABILITY ..............................................50
9.1 Intended use ............................................................ 50
9.2 Product liability........................................................ 50
9.3 Disclaimer of liability............................................... 50
9.4 Environmental protection ........................................50
9.5 Feedback on documentation..................................50

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1 General information
1.1 Target group of this documentation
This documentation is intended for use by specialists only. All work
described in this document is to be performed by experienced
professionals with training and practice in the assembly,
installation and maintenance of PORTAL hardware. Safe and
proper assembly of PORTAL hardware is not possible without
expert knowledge. Keep these assembly instructions in a safe
place.
1.2 Intended use
• PORTAL HS hardware for use in windows or patio doors with
profile system REHAU SYNEGO.
• Sash weight max. 300kg.
• The lift-slide PORTAL HS hardware is intended for use in fixed
buildings.
• The PORTAL HS lift-slide hardware allows the horizontal
opening and closing of doors and patio doors from profiles
for lift and slide elements.
• The lift and slide elements must be installed vertically, in no
circumstances in a sloping position.
• PORTAL HS elements may not be installed without providing
appropriate drainage and weather protection.
• Seal the threshold components and seal between the
threshold and masonry or facade observing the applicable
rules in the trade (Fachhandwerk) as set down in DIN18195
section 5 paragraph 8. 1. 5.
1.3 Safety notes
• Maintenance must be carried out on the PORTAL HS
hardware at least once a year.
• See maintenance instructions
• The hardware components described in these assembly
instructions are manufactured from steel, zinc plated and then
treated with a special process.
• The hardware components must not be used:
– in wet rooms
– in environments where the air contains aggressive or
corrosive components
– in environments where the air contains salt.
Please contact your SIEGENIA sales consultant in such
situations
• Your complete set of hardware should solely be composed of
SIEGENIA hardware components. Otherwise damage could
occur, for which we accept no liability.
• All hardware components must be mounted properly. Do not
overtighten the screws!
• The lift and slide elements may only be surface treated before
the hardware components are assembled. Treating these
surfaces at a later stage can reduce the functional capacity of
the hardware components. In such cases we are not obliged
to honour any warranty.
• When block setting, please observe technical guideline no. 3
from the German Glazing Trade [Glaserhandwerk], “Blocking
glazing units” [Klotzung von Verglasungseinheiten].
• Never use acid curing sealants as they may cause the
hardware components to corrode.
• Keep the running rail and all rebates free from dirt and debris,
especially from deposits of cement and plaster. Avoid
exposing the hardware directly to water and do not let
cleaning agents come into contact with the hardware.
• Attach the operating sticker (slide direction DIN left or DIN
right) in a visible position on the installed lift & slide sash. The
operating sticker is located in the basic carton HS- 300 T.
1.4 Extreme weather conditions
The PORTAL HS hardware must receive special protection in the
case of extreme prevalent weather conditions e.g. gales or storms
in the direct vicinity of the coast. PORTAL HS hardware must be
sealed against the permeation of foreign bodies. Foreign bodies
e.g. sand and building dust lead to an abrasive impact on the
hardware surface and to further damage to to the hardware
components. The permeation of foreign bodies must be prevented
by the application of suitable seals in the profile system or
geometric profile design. Especially in the case of externally
running sashes, it is essential to ensure that the external hardware
components must be protected against gales and storms.
Maintenance must be carried out twice a year if the hardware
components are exposed to extreme weather.
• The hardware should be freed of foreign bodies by blow out
or suction methods. Treat the bogie wheels and corner drive
on the locking side in the same way.
• Apply a non-acidic and non-resinous oil or care agent to the
surface of the hardware components.
For example:
"Korrosionsschutzspray KORRSHTZ-MITT-SPRAY-300ML
SABESTO" from Würth,
"ANTI-CORIT 5F SPRAY" from Fuchs-Schmierstoffe.
• Lubricate the drive rod of the gear via the holes in the gear
sleeve.
Verschlußstellung
Locked position
position fermée
Schiebestellung
Sliding position
position coulissante
Für Spaltlüftung Schiebeügel ca. 10 mm
vor geschlossener Position in Verschlußstellung
schalten. Nicht möglich bei Schema G!
For night vent drop sliding sash 10 mm before
locking position. Not possible with Scheme G!
Pour position aération, laisser descendre le vantail
coulissant en tournant la poignée dans la position
fermeture, et l’arrêter env. 10 mm avant la nde
course. Ne pas possible pour Schéma G!
10003
Spaltlüftungsposition
night vent positon
position ventilation à fente
Verschlußstellung
Locked position
position fermée
Schiebestellung
Sliding position
position coulissante
Spaltlüftungsposition
night vent positon
position ventilation à fente
Für Spaltlüftung Schiebeügel ca. 10 mm
vor geschlossener Position in Verschlußstellung
schalten. Nicht möglich bei Schema G!
For night vent drop sliding sash 10 mm before
locking position. Not po ssible with Scheme G!
Pour position aération, la isser descendre le vantail
coulissant en tournant la poignée dans la position
fermeture, et l’arrêter env. 10 mm avant la n de
course. Ne pas possible pour Schéma G!
1000 4

PORTAL HS 300 REHAU SYNEGO Anschlaganleitung
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1.5 Directives of the Trade Organisation for
Locks and Fittings (Gütegemeinschaft
Schlösser und Beschläge e. V.)
The directives of the Trade Organisation for Locks and Fittings
(Gütegemeinschaft Schlösser und Beschläge e. V.) provide
comprehensive information on the correct operation and
maintenance of hardware for windows and patio doors. We
deem these directives to be binding.
You can find the latest versions of the directives, in a range of
languages here:
http://www.beschlagindustrie.de/ggsb/richtlinien.asp
VHBH – Hardware for windows and patio doors
Guidelines/notes on the product and on liability
VHBE – Hardware for windows and patio doors
Guidelines and notes for end users
1.6 Handle operation
Lift and slide the sliding sash.
Lower the sliding sash. Locking position.
1.7 Dimensions
All dimensions are nominal values and include the general
tolerances (formerly "dimensional variations"). All nominal values
are given in mm.

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PORTAL HS 300 REHAU SYNEGO Anschlaganleitung
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2 Processing specifications
2.1 Size ranges
Profile design White Coloured
Scheme AC AC
Frame width (RAB) to 6064 to 10000 to 5064 to 6800
Frame height (RAH) 1283–2731 1283–2631 1283–2731
Sliding sash width (FBS) 738–3000 738–2500
Sliding sash height (FH) 1152–2600 1152–2500
Gear backset 37.5
Sash weight max. 400 kg
Ratio sash height (FH) / sash width (FB) > 2.25 : 1
• Furthermore, the information from REHAU SYNEGO, in particular with regard to potential
limitations in sash dimensions and sash weight, applies here
• To comply with the requirements of EN13126-16, a handle length of 225 mm must be used.
• From sash weights of 200 kg, we recommend the use of the PORTAL HS comfort gear 200 PZ - PGKB2070-52401_ or PGKB2080-
52401_.
• The components of the lift and slide element must be stored at room temperature (20°C) for 24 hours before processing.
• We recommend the use of stainless steel screws for the mounting of components to the ECO PASS threshold.
• The threshold must be shimmed at intervals of 300 mm to be pressure-tight and sound-absorbing.
• We recommend using the following elastic adhesives and sealants: e.g. from OTTO Chemie - OTTOSEAL® S 72 or from Collano
Adhesives AG - Collano® A 1970 or equivalent.
2.2 Scheme versions
DIN left or DIN right
Scheme A
Scheme C
Scheme D
Sash determination according to the specifications of the profile manufacturer
The corresponding construction drawings are available.

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3 Overview of hardware components
3.1 Standard components scheme A
Pic. 1: Hardware overview scheme A
10
9
12
19
13
2
3
88
3
21
15
22
6
5
18
14
17
5
5
7
7
7
7
16
11* 11*
1
4
20
see
handle selection
* Number of pieces depends on sliding sash width (FBS)
see
handle selection

PORTAL HS 300 REHAU SYNEGO Anschlaganleitung
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3.2 Hardware list standard components
Item Pieces for
scheme Material description Material number
ACD
1 1 2 Basic carton PORTALHS Scheme A consisting of: PMKB0300-10001_
1 1 1 2 Corner drive VSU HS 300 TS
2 1 1 2 Bogie wheels HS 300 TS
3 1 1 2 Brush seal
— 1 — Basic carton PORTALHS Scheme C consisting of: PMKB0310-10001_
4 — 1 — Corner drive VSU HS 300 TS
2— 1 — Bogie wheels HS 300 TS
3— 1 — Brush seal
1 — 2 Accessories HS300 PVC A REHAU SYNEGO Scheme A PMZB4380-10001_
—1—
Accessories HS300 PVC C REHAU SYNEGO
consisting of:
Scheme C PMZB4420-10001_
5 1 1 2 Locking part, top A0006 for schemes A and C
6 1 1 2 Locking part, bottom A0006 for schemes A and C
7 2 2 4 Packer HS 1 mm for schemes A and C
4 — 8 Countersunk tapping screw PH 4.8 x 60 for locking parts scheme A
— 4 — Countersunk tapping screw PH 4.8 x 80 for locking parts scheme C
8 2 4 4 Dowel pin 6 x 16 for corner drive and bogie wheels
9 1 2 2 Closing cap RAL 7001 grey
10 1 2 2 Countersunk screw PZD M5 x 13 for gear and corner drive
11 2 4 4 Top guide REHAU SYNEGO for individual component, see - dependent on FBS
8 16 16 Countersunk tapping screw B 4.8 x 65 for gear
1 2 2 Countersunk tapping screw B 4.8 x 50 for corner drive
5 10 10 Countersunk tapping screw B 4.8 x 38 for corner drive and bogie wheels
12 — 1 — Locking part G for scheme C 2nd sash
13 — 1 — Countersunk screw PH M6x 20
14 — — 1 Gasket bridge 98/12 PDIB0350-09901_
dependent on sliding sash width (FBS)
15 1 2 2 Connecting rod Ø 10 mm
Length
1015
1398
1898
FBS
738–1600
1601–2400
2401–3000
714768
PVSE0060-10001_
PVSE0050-10001_
11 1-2 2-4 2-4 Top guide REHAU is additionally required 1 piece for 1501–2500
2 piece for 2501–3000 PZUB1060-02101_
Depending on sash height (SH)
16
122
Gear
PORTALHS300 PZ
Size
170
220
260
FH
1152–1788
1789–2288
2289–2583
PGKB0010-52401_
PGKB0020-52401_
PGKB0030-52401_
122
Comfort gear
PORTALHS300 PZ 220
260
1789–2288
2289–2583
PGKB4070-52401_
PGKB4080-52401_
dependent on frame width (RAB)
17 1 1 2 Guiding rail REHAU SYNEGO
Required for use of SOFT CLOSE
Length
3500
4500
6700
7000
PPFB1040-52401_
PPFB1050-52401_
PPFB1060-52401_
PPFB1070-52401_
18 1 2 2 End cap guiding rail REHAU SYNEGO for guiding rail
from SIEGENIA PKZB0010-02102_
11—Bag stop
consisting of:
for scheme C RAL 9003 white
RAL 7035 grey
RAL 9005 black
821237
PMZB0140-021010_
831922
19 11—Stop
20 1 1 — Countersunk tapping screw B 4.8 x 70
21 1 1 — Cover cap
for anti-intruder elements
5 2 2 4 Locking part, top A0006 719213
7 2 2 4 Packer HS 1 mm 721285
4—8 Countersunk tapping screw 4.8 x 60 for locking parts scheme A 856185
—4—Countersunk tapping screw 4.8 x 80 for locking parts scheme C 900053
22 1 2 2 Anti-drill guard E 721216

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3.3 Thresholds
Scheme A
*Left shown, right is a mirror image
23
24
33
31
25
34*
36
2735
28 28
29 29
30
30
31
32
Pic. 2: Threshold Scheme A
Scheme C
23
24
33
31
25
34 37
36 36
27 2735 35
28 28
29 29
30
30
31
32
Pic. 3: Threshold Scheme C
Scheme D
*Left shown, right is a mirror image
23
24
33
31
26
25 27 39 39
38 38
40
4544*
41
43
28 28
29 29
30
30
31
32
42*
Pic. 4: Threshold scheme D