Siemens SIREC D200 User manual

A5E0100017867D-04 GN: 30400_D200-300-400
Manual Edition 12/2006
Siemens Aktiengesellschaft
Automation and Drives (A&D)
Sensors and Communication
Process Sensors
76181 KARLSRUHE
GERMANY
Display recorders
SIREC D200
SIREC D300
SIREC D400
www.siemens.com/processinstrumentation
Display recorders SIREC D200, D300, D400 12/2006
Manual Edition
sirec
A5E01001767-04
@1PA5E010001767@
A5E01001767

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Table of Contents
Section 1: Preface .............................................................................. 1
Preface ........................................................................................................... 1
Thank you for choosing a SIEMENS recorder..................................................... 1
Supplementary documentation ................................................................................. 1
Notes......................................................................................................................... 1
Trademarks............................................................................................................... 1
Safety ............................................................................................................. 2
Symbols..................................................................................................................... 2
Static Electricity........................................................................................................ 2
Protocols used in this manual ........................................................................ 3
Safety and Symbol Identification.............................................................................. 3
Warnings and Safety Precautions .................................................................. 3
Do’s and Don’ts......................................................................................................... 3
Hazardous Voltage.................................................................................................... 4
Section 2: Installation .........................................................................................5
Environment and Location ............................................................................ 5
Mechanical Installation .................................................................................. 6
Installation Instructions............................................................................................ 9
Electrical Installation ................................................................................... 13
Installation Category.............................................................................................. 13
Analogue Input Card .............................................................................................. 16
SIREC D200 Analogue Input (Standard) card ....................................................... 19
Analogue Output Card............................................................................................ 21
Pulse Input Card..................................................................................................... 22
Transmitter Power Supply Card............................................................................. 24
Alarm Relay Cards & Digital Input/Output Cards................................................. 24
Communications Connections ................................................................................ 28
SIREC D200 Expansion Card ................................................................................ 29
USB Devices ........................................................................................................... 29
Section 3: Overview ..........................................................................................31
Functions and Features ................................................................................ 31
Recorder Functionality........................................................................................... 33
Features.................................................................................................................. 34
Options - Hardware................................................................................................ 37

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Section 4: Recorder Setup ............................................................................... 43
Power up .......................................................................................................43
1. Menu Access........................................................................................................ 43
2. Log On/Off .......................................................................................................... 44
3. Local Settings...................................................................................................... 44
4. Time and Date Settings........................................................................................ 45
5. Firmware Options ............................................................................................... 45
Menu Path ............................................................................................................... 45
Help......................................................................................................................... 45
Main Menu .............................................................................................................. 46
Configure Menu....................................................................................................... 47
Setup Menu.............................................................................................................. 48
Edit Setup ................................................................................................................ 49
Edit Recording....................................................................................................... 101
Layout.................................................................................................................... 104
Passwords.............................................................................................................. 108
Settings .................................................................................................................. 111
Alarms Menu......................................................................................................... 112
Screen Menu.......................................................................................................... 113
Batch Setup/Batch Control.................................................................................... 117
Recording Menu.................................................................................................... 120
Messages Menu..................................................................................................... 122
Process Menu ........................................................................................................ 125
Status Menu........................................................................................................... 127
Finish..................................................................................................................... 140
Section 5: Password Security ....................................................................... 141
Log On/Off ............................................................................................................ 141
Users and Groups.................................................................................................. 141
Administrator ........................................................................................................ 141
Password Policy.................................................................................................... 143
User Interface requirements.................................................................................. 144
Audit Trail ............................................................................................................. 144
Level Permissions.................................................................................................. 145
Default Password Access ...................................................................................... 147
Section 6: Screen Configuration ................................................................... 155
Process Screen Overview ...................................................................................... 155
Menu Bar............................................................................................................... 156
Screen Menu Bar................................................................................................... 157
Replay.................................................................................................................... 158
Chart Speeds ......................................................................................................... 162
Screen Activity....................................................................................................... 162
Section 7: Firmware Options ......................................................................... 167
Firmware Credit System .............................................................................167
Firmware Options ................................................................................................. 168
Applying your Firmware credits ........................................................................... 168
Remote Viewer....................................................................................................... 169

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Section 8: Communication .............................................................................171
Comms Configuration ............................................................................... 171
Standard Communication Interfaces .......................................................... 171
Protocols............................................................................................................... 172
Hardware Installation ................................................................................. 173
Getting connected - IP Address............................................................................ 174
Local Area Network setup .................................................................................... 175
Links to Remote Networks .................................................................................... 175
Data Logging and Transfer .................................................................................. 175
Comms and SIREC D software ................................................................. 177
System Requirements ............................................................................................ 177
Software Installation............................................................................................. 178
Start Up................................................................................................................. 179
Communications Server ............................................................................. 182
Comms Server Overview ...................................................................................... 182
Start up.................................................................................................................. 182
Comms Server Setup............................................................................................. 186
Comms Database Server ............................................................................ 197
System Setup ......................................................................................................... 197
Modbus Capabilities: ................................................................................. 197
OPC Interface - Open Process Control ...................................................... 198
Web Browser .............................................................................................. 199
Internet Security Settings ........................................................................... 200
Section 9: PC Software Suite .........................................................................201
The SIREC D Software Suite ................................................................................ 201
System Requirements ............................................................................................ 202
Section 10: Spares List ...................................................................................203
SIREC D300 Recorder.......................................................................................... 203
SIREC D400 Recorder.......................................................................................... 207
SIREC D200 Recorder.......................................................................................... 212
Section 11: Instrument Care and Maintenance .............................................217
Cleaning Instructions ................................................................................. 217
Backlights .................................................................................................. 217
Operating Temperature .............................................................................. 217
Touch Screen ............................................................................................. 218
Calibration ................................................................................................. 218
Section 12: Technical Data & Specifications ................................................219
Field IO Specification ................................................................................ 219
Analogue Input .......................................................................................... 220
Relay Alarm/Digital Input Specification ................................................... 220
Relay/Alarm Output Card Options....................................................................... 220
Digital Input Cards............................................................................................... 221
Specification Tables ................................................................................... 223
Input Range Performance Accuracy Table........................................................... 227
LED Flash Codes.................................................................................................. 230

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Appendix A: Quality and Safety .................................................................... 231
CE Mark .....................................................................................................231
Safety ..........................................................................................................231
Appendix B: Maths Expressions ................................................................... 233
Full Maths & Script Processing ..................................................................233
Maths Credit Options............................................................................................ 233
Maths Variable and Function Tables..................................................................... 234
Full Maths............................................................................................................. 241
Script Function Application Examples.................................................................. 242
Maths Error Messages .......................................................................................... 246
Appendix C: Thermocouple Connections .................................................... 247
How Thermocouples work .........................................................................247
Thermocouple CJC Compensation .............................................................248
Internal Automatic ................................................................................................ 248
Ext 0°C Reference ................................................................................................. 249
External with a Specified Temperature ................................................................. 249
External Input Reference....................................................................................... 250
Appendix D: Alarms ....................................................................................... 251
Alarms Menu......................................................................................................... 251
Appendix E: Ethernet ..................................................................................... 253
Ethernet................................................................................................................. 253
Email ..................................................................................................................... 254
General operation of the e-mail system ................................................................ 254
Appendix F: Fuzzy Logging ........................................................................... 255
Appendix G: F sub zero Sterilisation ............................................................ 259
The significance of F0........................................................................................... 259
Appendix H: Calibration ................................................................................. 261
AI Calibration and CJC Calibration ...........................................................261
Sensor Compensation .................................................................................261
Appendix I: Battery Data ................................................................................ 263
Location: Processor Board .........................................................................263
Safety Guidelines................................................................................................... 263
Appendix J: Function Codes and Memory Maps ........................................ 265
Modbus Memory Map Supplement: ...........................................................265
Totalisers............................................................................................................... 265
Input Text message ................................................................................................ 265
Analogue Input Value............................................................................................ 266
Communications Input .......................................................................................... 266
Pen Values............................................................................................................. 266
Modbus Function Codes .............................................................................267
Index ................................................................................................................ 269

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Section 1: Preface
Preface
Thank you for choosing a SIEMENS recorder
Thankyouforpurchasingthenewestinourrangeofelectronicdatarecordingfor SIEMENS
SIREC D Advanced Graphic Recorders.
The SIREC D300,SIREC D400 and SIREC D200 paperless chart recorders are the lat-
est development of the solid-state replacement for traditional paper recorders.
Many options, features and functions are available to meet a wide range of applications and
requirementsincluding:Power,WaterTreatment,ThermalProcessing,FoodandBeverage,
Pharmaceutical/Biotech and Manufacturing industries.
This manual explains the product functionality operation, configuration and communication
as well as Safety Precautions, Installation & Wiring, Recorder Setup, Troubleshooting and
Spares List. It is recommended that the user reads the manual before installing and operat-
ing the recorder.
Supplementary documentation
Supplementary documentation to accompany these recorders are:
Notes
• The contents of this manual are correct at the time of issue. The contents may
change at any time without prior notification. This is due to continuous develop-
ments to the recorder and it’s functionality.
• Every effort has been made to ensure the accuracy of this document, however
should there be any anomalies found, please contact SIEMENS.
• All rights are reserved. No part of this manual should be copied or repro-
duced, stored on a retrieval system or transmitted in any form without the
prior permission from SIEMENS.
Trademarks
• Microsoft, MS-DOS, Windows, Windows 2000, Windows XP and Windows CE are
all registered trademarks of Microsoft Corporation.
• Compact Flash®and CF (logo) are trademarks of the Compact Flash Association
(CFA).
• For the purpose of this manual the ™ and ® symbols will not follow their own trade-
mark names or registered trademark names in every instance.
• Company names and Product names mentioned in this manual are trademarks or
registered trademarks of their individual owners.
Table 1.1 : Supplementary documentation
Manual Part number
SIEMENS SIREC D - Software Display Recorder 43-TV-25-18
(A5E00117349)

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Safety
Safety
The SIEMENS range of instruments is compliant with the requirements of BS EN 61010-
1:2001 “Safety Requirements for Electrical Equipment for Measurement, Control and Labo-
ratory Use” and UL 61010C-1 and CSA 22.2-1010.1, as options. If the equipment is used in
a manner not specified, the protection provided by the equipment may be impaired.
The SIEMENS range of instruments is compliant to the requirements for Class 1, Div.2 Haz-
ardous (Classified) Locations.
Symbols
One or more of the following symbols may appear on the recorder labelling.
Static Electricity
All circuit boards and electronic modules associated with this recorder contain components
which are susceptible to damage caused by electrostatic discharge. Should it be necessary
to handle such components, appropriate precautions in accordance with ANSI/ESD S20.20
Electrostatic Discharge Control Program Standard, should be observed.
Table 1.2 : Safety Symbols
Symbol Meaning
Caution - refer to manual for
instructions
Caution - risk of electric
shock
Direct Current
Protective conductor terminal
Earth (ground) terminal
Static Electricity
Directive 2002/96/EC
WEEE: Waste Electrical and
Electronic Equipment

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Protocols used in this manual
Protocols used in this manual
Safety and Symbol Identification
Warnings and Safety Precautions
Do’s and Don’ts
1. Before any connections are made to the recorder, ensure the protective earth terminal
is connected to a protective conductor before applying power or any other connections.
In order to comply with the requirements of safety standard EN 61010-1:2001, the
recorder should have one of the following as a disconnecting device, located within
easy reach of the operator, and be clearly labelled as the disconnecting safety device:
• A switch or circuit breaker which complies with the requirements of IEC 60947-1 and
IEC 60947-3.
• A separable coupler which can be disconnected without the use of a tool.
• A separable plug, without a locking device, to mate with a socket outlet in
the building.
2. Whenever it is likely that protection has been impaired, the recorder should be made
inoperative and secured against operation. The manufacturer's service centre should
be contacted.
Table 1.3 :
Symbol Description
WARNING The WARNING symbol indicates a potentially
hazardous situation, which, if not avoided, could
result in death or serious injury.
CAUTION This CAUTION symbol may indicates a potential-
lyhazardoussituation,which,if notavoided,may
result in property damage.
NOTICE A NOTICE symbol indicates important informa-
tion that must be remembered and aids in job
performance.
WARNING
IMPROPER INTERRUPTION OF CONNECTIONS
Any interruption of the protective conductor outside the recorder, or disconnection of
the protective earth terminal is likely to make the recorder dangerous under some fault
conditions. Intentional interruption of the protective conductor is dangerous.
Failure to comply with these instructions could result in death or serious injury.

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Warnings and Safety Precautions
3. Repair is not to be attempted by a customer. Any adjustment or maintenance expected
of an operator as part of the normal operation of the product is referred to as Opera-
tional Maintenance. Any maintenance not expected of the operator is referred to as
Corrective Maintenance and is to be carried out only by authorized service personnel
or returned to an authorized repair centre.
4. Where conductive pollution such as condensation or conductive dust is present, ade-
quate air conditioning, filtering and/or sealing must be installed.
5. This recorder contains one battery on the Processor board which must be treated and
disposed of with care. Batteries must not be short circuited. Batteries should be dis-
posed of in accordance with local regulations, they must not be disposed of with normal
refuse.
6. Improper signal and supply wiring - WARNING
7. If the equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be inadequate.
8. The protective earth terminal must remain connected (even if the recorder is isolated
from the mains supply) if any of the measuring, communications, or relay terminals are
connected to hazardous voltages.
Hazardous Voltage
Hazardous Voltages are defined by EN61010-1 as follows:
WARNING
IMPROPER SIGNAL AND SUPPLY WIRING
Signal and supply wiring should be kept separate. Where this is impractical, shielded cables should
be used for the signal wiring. Where signal wiring is carrying, or could carry under fault conditions,
hazardous voltage (defined as >30 V rms and 42.4 V peak, or >60 Vd.c.), double insulation must
be used for all signal wiring.
Failure to comply with these instructions could result in death or serious injury.
WARNING
HAZARDOUS VOLTAGE LEVELS
Voltage levels above 30V rms and 42.4V peak or 60V dc are deemed to be
"Hazardous Live". Ensure operators are not exposed to hazardous voltage levels.
Failure to comply with these instructions could result in death or serious injury.

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Section 2: Installation
Damage checks
Any damage caused to the recorder or the contents should be reported immediately to your
shipper.
Unpacking
Remove the contents, check the packaging and remove all documentationand accessories
supplied. Retain the box and any packaging for future transportation.
Contents
Check that the contents and accessories are correct against the order or Model Selection
Guide using the model number on the recorder. Contact SIEMENS immediately should
there be any query.
The contents are based on Unit Model Number ordered and will vary from unit to unit. The
following list is provided as a general guide and not specific to any single unit.
• Recorder - specification as ordered (check against the Model Selection Guide)
• Mounting fixings - Mounting clamps and panel gasket
• Connector kit - mating half connectors to recorder spec. Including a CJC connector for
Thermocouple operation.
• Quick Start Guide - to get you started
• First time Password system instructions - for ESS recorders only
• CD - Viewer software + documentation
• Plastic stylus x 2 (for use with the touch screen)
• Manual (optional) - Hard copy English, French or German
• Any other items ordered as an option
Re-packing
Environment and Location
• The recorder is designed to be mounted into a panel. See “Installation Instruc-
tions” on page 9.
• Mounting angle is unlimited. Choose a suitable location with an ideal viewing angle.
See “Mounting and Viewing Angles” on page 6.
• The location should be free from vibration.
• The environment should be of non-condensing humidity.
• The ambient temperature should be between 0°C and 50°C (32°F to 122°F).
• The relative humidity should be between 10% to 90%.
NOTICE
Should the original packing be destroyed or lost, new packaging can be ordered or as a
last alternative, then ONLY pack the recorder in polystyrene granules if the recorder is
FIRST sealed in a strong plastic bag. Failure to do this will invalidate your warranty.

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Mechanical Installation
Mechanical Installation
Mounting and Viewing Angles
Mounting - The SIREC D300, SIREC D400 and SIREC D200 recorders have an unlim-
ited mounting angle.
Viewing - For the best view of the display the viewing angle should not exceed:
SIREC D300 55° from the left or right, 40° looking down and 50°looking up at the recorder display.
SIREC D400 70° from the left or right, 45° looking down and 55°looking up at the recorder
display.
SIREC D200 45° from the left or right, 10° looking down and 30°looking up at the recorder display.
Panel cut-out size for the SIREC D300 and SIREC D200 recorders
NOTICE
The SIREC D200 recorder is an Emmisions Class A product. In a domestic environ-
ment this product may cause radio interference in which case the user may be required
to take adequate measures.
Please note the recommended
spacing for adjacent mounting
Panel
Cut-out Panel Cut-out
Panel
Cut-out
138.00
(5.43”)
138.00
(5.43”)
>7.00
(0.28”)
>6.00
(0.237”)
+1
- 0
+1
- 0
Figure 2.1 SIREC D300 and SIREC D200 Panel cut-out

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Mechanical Installation
Panel cut-out size for the SIREC D400 recorder
The SIREC D300,SIREC D400 and SIREC D200 recorders are DIN Standard sizes and
should be panel mounted.
Panel
Cut-out
Panel
Cut-out
Panel
Cut-out
281.00
(11.06”)
281.00
(11.06”)
>20.00
(0.787”)
>20.00
(0.787”)
Please note the recommended
spacing for adjacent mounting
Figure 2.2 SIREC D400 Panel cut-out

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Mechanical Installation
SIREC D300 Dimension details
4 Mounting clamp positions. For standard units fit only two
brackets on opposite sides of the unit, either top and bottom
orleftandrightslots.NEMA4Xratedrecordersrequireallfour
mounting brackets to be fitted.
Figure 2.3 SIREC D300 Recorder dimensions

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Mechanical Installation
SIREC D400 Dimension details
Installation Instructions
• Minimum panel thickness = 2mm (0.078”), max = 20mm (0.78”)
• Both recorders must be inserted from the front of the panel,
• Two mounting clamps are supplied and can be fixed either on the top and bottom
sides or on the left and right sides of the case.
4 Mounting clamp positions. For standard units fit only
two brackets on opposite sides of the unit, either top
and bottom or left and right slots. NEMA 4X rated re-
corders require all four mounting brackets to be fitted.
Figure 2.4 SIREC D400 recorder dimensions

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Mechanical Installation
SIREC D200 Dimension details
Figure 2.5 SIREC D200 recorder dimensions
4 Mounting clamp positions. For standard units fit only two
brackets on opposite sides of the unit, either top and bottom
orleftandrightslots.NEMA4Xratedrecordersrequireallfour
mounting brackets to be fitted.

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Mechanical Installation
Panel Mounting Clamp Installation
The SIREC D300,SIREC D400 and the SIREC D200 recorders slide into the panel cut-
out and are held in place by two (or four) panel clamps. The panel clamps should be fitted
on diagonally opposite sidesof the unit and tightened against the rear of the panel using two
fixing screws.
The mounting clamp assembly and fitting instructions differ slightly for the two record-
ers.SIREC D300 and SIREC D200
1. Insert the panel gasket onto the recorder so it goes between the back of the
recorder bezel and the panel. From the front panel, place unit in the panel and
push through the panel.
2. To loosen each clamp, unscrew the long screw to accommodate the panel
thickness.
3. From behind the panel, the orientation of the clamp should be with the screw
head towards the rear of the unit. See .
4. Take the first clamp and locate the two lugs on the clamp into the slots on the
unit. See .
5. Take the second clamp and do the same but in the diagonal position to the
opposite side. See Figure 2.3 on page 8.
6. Tighten the screw using a flat blade screwdriver and the clamp will secure
against the panel.
SIREC D400
1. Insert the panel gasket onto the recorder so it goes between the back of the
recorder bezel and the panel. From the front panel, place unit in the panel and
push through the panel.
2. To loosen each clamp, unscrew the long screw to accommodate the panel
thickness.
3. From behind the panel, the orientation of the clamp should be with the screw
head towards the rear of the unit. See .
4. Position the circular mounting boss in the hole on one side of the case with the
lip of the boss inside the case. Ensure the front of the clamp is up against the
panel.
5. Fix the second clamp on the opposite side of the unit. See Figure 2.4 on
page 15.
6. Tighten the screw using a flat blade screwdriver and the clamp will secure
against the panel.
CAUTION
CONTROL UNIT DAMAGE
Do not over tighten mounting clamp screws.
SIREC D300 and SIREC D200 torque setting should be 0.5 - 0.75Nm/4.4 - 6.6lbf-in
SIREC D400 torque setting should be 0.5 - 0.70Nm/4.4 - 6.2lbf-in
Failure to comply with these instructions may result in product damage

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Mechanical Installation
Mounting Clamp Diagram
2 mounting clamp
positions required on
two opposite sides of
the recorder. Nema 4X
requires all 4 clamps to
be fitted.
Mounting clamp slots
Figure 2.1 SIREC D300 and SIREC D200 Mounting clamp
Figure 2.2 SIREC D400 Mounting clamp
4 mounting clamp
positions (2 shown).
2 clamps are re-
quired on opposite
sides of the recorder

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Electrical Installation
Electrical Installation
Installation Category
• Installation category - Installation category II, Pollution degree 2
• Follow National and local electrical codes for installation in a Class 1, Div.2 area.
For voltage, frequency and power refer to the appropriate Specification sheet: See “Sec-
tion 12: Technical Data & Specifications” on page 219.
Fuses
There is a fuse situated on the DC input version power supply, type 2A time-delay, this can
be replaced by the user. Replacement of fuses should be carried out by qualified service
personnel.
If the fuse should blow again there is probably a problem elsewhere within the unit and the
recorder should be returned for inspection to SIEMENS.
Cables
To fully comply with the requirements of the CE Mark, all cables connected to the rear of
the unit should use screened cable terminated at both ends. A low impedance earth cable
(<50 mΩ) must be connected to the earthing stud on the rear of the recorder, to ensure
that the recorder is always earthed.
Before performing any installation please read the section on “Safety” on page 2.and
“Warnings and Safety Precautions” on page 3.
All connections to the unit are made via the rear panel, the layout of which is shown in Fig-
ure 2.3 on page 14
Note: The SIREC D200 Analogue Input card (Slot A). Cable screen must be well connected to
the recorder case using a low impedance bond. Also avoid use of a length of wire between
the cable screen and the recorder case.
Signal Wiring
Your recorder is intended for panel-mount use, and only the front face is intended to be
exposed to the operator. Disconnection from the supply MUST be made possible by
means of a switch, circuit breaker or other means of supply isolation.
The disconnection device must be included in the panel installation, clearly marked, in
close proximity to the recorder, and within easy reach of the operator. The protective earth
terminal must remain connected (even if the recorder is isolated from the mains supply) if
any of the analogue or relay terminals are connected to hazardous voltage.
WARNING
ENSURE SAFETY EARTH CONNECTION
Always ensure the unit is connected to safety earth when connecting to an AC or DC
supply.
Failure to comply with these instructions could result in death or serious injury.

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Electrical Installation
AC Power
AC supply is connected via the standard configuration IEC chassis plug on the rear panel,
100 - 250 Vac, 50-60 Hz (40 VA SIREC D200, SIREC D300 and 60VA SIREC D400).
Absolute limits 90V-132Vac (110V) and 180V-264Vac (240V)
24V AC/DC Power / 48V AC Power
For the SIREC D300 and the SIREC D400 the supply rangeis 24V DC +/- 10% (absolute
limitsare 20V to55V DC).Alsoaccepts20 to30VAC. PowertotheD.C.variantis connected
via a rectangular 3-way connector as identified in Figure 2.3 on page 14 for the SIREC
D300 and Figure 2.4 on page 15 for the SIREC D400.
The SIREC D200 the supply range is 24V DC +/- 10% (absolute limits are 20V to 30V DC).
Also accepts 20 to 25V AC.
CAUTION
UNIT DAMAGE CONTROL
To protect against component failures the user should fit an external fuse for the DC
input power supply. The value should be 4A, time delay, high breaking capacity, mini-
mum 60Vdc.rated.
Failure to comply with these instructions may result in product damage
WARNING
HAZARDOUS VOLTAGES
When using the recorder as portable equipment the optional rear cover must be fitted
when hazardous voltages are connected.
Failure to comply with these instructions could result in death or serious injury.
Figure 2.3 SIREC D300 Connector diagram
SPNC Relay
RS485
Earth screw (ground)
24V TX Power
Supply Output
AC supply
100 - 250 VAC
Analogue Input /
AnalogueOutput
/ or Pulse Input
Slot A
Slot B
Alarm Relay or
Digital I/O
Slot G
CJC Sensor
24V DC/AC Input
USB Host
Ethernet
Wire seal provision