Siemens SINAMICS G120P User manual

Inverter cabinet units
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SINAMICS
SINAMICS G120
Inverter cabinet units
Operating Instructions
Firmware V4.7
12/2014
A5E32923362A
Preface
Safety information
1
Device overview
2
Mechanical installation
3
Electrical installation
4
Commissioning
5
Operation
6
Functions
7
Application examples
8
Alarms, faults and system
messages
9
Maintenance and servicing
10
Technical specifications
11

Siemens AG
Division Process Industries and Drives
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E32923362A
Ⓟ
01/2015 Subject to change
Copyright © Siemens AG 2013 - 2014.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Inverter cabinet units
Operating Instructions, 12/2014, A5E32923362A 5
Preface
Structure of this documentation
The customer documentation comprises general and individual documentation.
The general documentation describes the topics that apply to all cabinet units:
●
Operating Instructions
The Operating Instructions consist of the following sections:
–Device description
–Mechanical installation
–Electrical installation
–Commissioning guide
–Description of function
–Maintenance instructions
–Technical data
●
List Manual
The List Manual consists of the following sections:
–Parameter list
–Function diagrams
–Fault/warning list
The individual device documentation describes precisely one customized cabinet unit and
contains the following:
●
Dimension drawing
The dimension drawing documents the dimensions of the ordered cabinet unit.
●
Layout diagram
The components installed in the ordered cabinet units are shown in the layout diagram
with the equipment and location codes.
●
Circuit diagram
The circuit diagram shows the electrical components installed in the ordered cabinet unit
with the equipment and location codes, their interconnections and the customer
interfaces.
●
Terminal diagram
The terminal diagram shows all the customer terminals in the ordered cabinet unit, and
the associated internal wiring in the cabinet unit. This diagram documents the plant-side
target wiring.

Preface
Inverter cabinet units
6Operating Instructions, 12/2014, A5E32923362A
●
Spare parts list
All of the available spare parts for the ordered cabinet units are listed in the spare parts
list with the equipment and the location codes.
●
Additional operating instructions
The instructions for supplier components installed in the ordered cabinet unit are included
as original documentation.
Documentation on the Internet
The documentation for SINAMICS G120 can be found on the Internet at:
http://support.automation.siemens.com/WW/view/en/38797189/133300
Technical support
Time zone Europe/Africa
Phone
[phone]
Fax
[phone]
Internet
http://www.siemens.com/automation/support-request
Time zone America
Phone
[phone]
Fax
[phone]
Internet
[e-mail]
Time zone Asia/Pacific
Phone
[phone]
Fax
[phone]
Internet
[e-mail]
Spare parts
You will find spare parts on the Internet at:
http://support.automation.siemens.com/WW/view/en/16612315.
Internet address
Information about SINAMICS can be found on the Internet at the following address:
http://www.siemens.com/sinamics

Preface
Inverter cabinet units
Operating Instructions, 12/2014, A5E32923362A 7
EMC limit values for South Korea
The EMC limit values that have to be observed for South Korea correspond to the limit
values of the EMC product standard for variable-speed electric drives EN 61800-3 of
category C2 or the limit value class A, Group 1 according to EN 55011.
With suitable additional measures the limit values according to category C2 or to limit class
A, Group 1, are maintained. Additional measures, such as the use of an additional RFI
suppression filter (EMC filter), may be necessary.
In addition, measures for a correct EMC-compliant configuration of the plant are described in
detail in this manual and in the "SINAMICS Low-Voltage Configuration Manual".
Certification
The following certificates are contained in the "Safety and application information" tab of the
documentation folder:
●EC declaration of conformity
●Certificate of compliance with order
●Machinery Directive

Preface
Inverter cabinet units
8Operating Instructions, 12/2014, A5E32923362A

Inverter cabinet units
Operating Instructions, 12/2014, A5E32923362A 9
Table of contents
Preface ................................................................................................................................................... 5
1 Safety information ................................................................................................................................. 17
1.1 General safety instructions .....................................................................................................17
1.2 Safety instructions for electromagnetic fields (EMF) ..............................................................20
1.3 Handling electrostatic sensitive devices (ESD) ......................................................................20
1.4 Residual risks of power drive systems....................................................................................21
2 Device overview.................................................................................................................................... 23
2.1 Section content .......................................................................................................................23
2.2 Applications, features..............................................................................................................24
2.2.1 Field of applications ................................................................................................................24
2.2.2 Features, quality, service........................................................................................................24
2.3 Design.....................................................................................................................................25
2.3.1 Enclosed drive type A .............................................................................................................26
2.3.2 Enclosed chassis type C.........................................................................................................27
2.4 Wiring principle .......................................................................................................................28
2.5 Type plate ...............................................................................................................................29
3 Mechanical installation .......................................................................................................................... 33
3.1 Section content .......................................................................................................................33
3.2 Transport, storage...................................................................................................................33
3.3 Assembly ................................................................................................................................36
3.3.1 Mechanical installation: checklist............................................................................................36
3.3.2 Preparation .............................................................................................................................37
3.3.2.1 Requirements for installation location.....................................................................................37
3.3.2.2 Requirements on the levelness of the floor ............................................................................38
3.3.2.3 Shipping and handling indicators............................................................................................39
3.3.2.4 Unpacking ...............................................................................................................................41
3.3.2.5 Required tools.........................................................................................................................41
3.3.3 Installation...............................................................................................................................42
3.3.3.1 Lifting the cabinet off the transport pallet................................................................................42
3.3.3.2 Disassembling the crane transport assembly.........................................................................44
3.3.3.3 Connection to the foundation..................................................................................................45
3.3.4 Assembly of the air deflectors for IP20 degree of protection and type A ...............................46
3.3.5 Fitting additional canopies (option M21) or hoods (option M23, M43, M54) ..........................47

Table of contents
Inverter cabinet units
10 Operating Instructions, 12/2014, A5E32923362A
4 Electrical installation ............................................................................................................................. 51
4.1 Section content ...................................................................................................................... 51
4.2 Checklist for electrical installation .......................................................................................... 52
4.3 Important safety precautions.................................................................................................. 56
4.4 Introduction to EMC ............................................................................................................... 57
4.5 EMC compliant design ........................................................................................................... 59
4.6 Power connections................................................................................................................. 61
4.6.1 Cable lugs .............................................................................................................................. 62
4.6.2 Connection cross-sections, cable lengths ............................................................................. 63
4.6.3 Connecting the motor and power cables ............................................................................... 64
4.6.4 Open the connection clip to the basic interference suppression module for operation
on an ungrounded line supply (IT system)............................................................................. 67
4.7 External Supply of the Auxiliary Supply from a Secure Line ................................................. 70
4.7.1 230 VAC auxiliary supply ....................................................................................................... 71
4.7.2 24 VDC auxiliary supply......................................................................................................... 71
4.8 Signal connections................................................................................................................. 71
4.8.1 CU230P-2 Control Unit .......................................................................................................... 71
4.8.1.1 CU230P-2 PN Control Unit (option K96) ............................................................................... 72
4.8.1.2 CU230P-2 DP Control Unit (option K97) ............................................................................... 78
4.8.1.3 CU230P-2 HVAC Control Unit (option K98) .......................................................................... 87
4.8.1.4 CU230P-2 CAN Control Unit (option K99)............................................................................. 93
4.8.2 Terminal block -X9 ................................................................................................................. 99
4.9 Other connections ................................................................................................................ 103
4.9.1 Auxiliary power supply, 230 VAC (option K74) .................................................................... 104
4.9.2 Clean Power version with integrated Line Harmonics Filter (option L01)............................ 105
4.9.3 dv/dt filter compact plus Voltage Peak Limiter (option L07) ................................................ 106
4.9.4 dv/dt filter plus Voltage Peak Limiter (option L10) ............................................................... 108
4.9.5 Connection for external auxiliary equipment (option L19) ................................................... 109
4.9.6 EMERGENCY OFF button installed in the cabinet door (option L45) ................................. 111
4.9.7 Cabinet lighting with service socket (option L50)................................................................. 112
4.9.8 Cabinet anti-condensation heating (option L55) .................................................................. 113
4.9.9 EMERGENCY STOP Category 0; 24 VDC (option L57) ..................................................... 114
4.9.10 EMERGENCY STOP Category 1; 24 VDC (option L60) ..................................................... 115
4.9.11 Braking unit 50 kW (option L62)........................................................................................... 116
4.9.11.1 Commissioning..................................................................................................................... 119
4.9.11.2 Diagnosis and duty cycles ................................................................................................... 119
4.9.11.3 Threshold switch .................................................................................................................. 120
4.9.12 Thermistor motor protection device (option L83/L84) .......................................................... 121
4.9.13 PT100 evaluation unit (option L86) ...................................................................................... 122
5 Commissioning ....................................................................................................................................123
5.1 Section content .................................................................................................................... 123
5.2 Pre-assignment of inputs/outputs and wiring via p0015 macros ......................................... 124
5.3 Commissioning with the IOP................................................................................................ 128
5.3.1 The IOP operator panel ....................................................................................................... 128
5.3.2 Initial setting ......................................................................................................................... 131
5.3.3 Basic commissioning with IOP............................................................................................. 136