Bartec DE8-BC Series User manual

Scope :
USER MANUAL
DE8-BC Ex d Empty Enclosure
Date:
02.04.2022
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Flameproof enclosures
DE8 – BC …

Scope :
USER MANUAL
DE8-BC Ex d Empty Enclosure
Date:
02.04.2022
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3
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The DE8-BC range of Ex d enclosures are rugged and designed for harsh environment
like:
•Oil and gas industry
•Chemical industry
•Pharmaceutical
•Industry
•Agribusiness
They are designed for use in potentially explosive atmospheres and certified according to the
requirements of the ATEX Directive and IECEx.
Parameters relating to safety
Maximum current : 1000 A
Maximum DC voltage : 1000 V
Maximum AC voltage : 11000 V
Marking
Ex db IIB Gb
Ex tb IIIC Db
Tamb. : -40°C *, to +60°C
IP66
*except enclosures type DE8-BC75D and DE8-BC86D which are only certified to -20°C
The enclosures listed in this manual are certified:
II 2 G/D (ATEX)
Gb / Db (IECEx)
The certificate numbers are :
INERIS 09ATEX9017U
IECEx INE 13.0001U
They are made in accordance with the following standards:
Zones due to gases, vapors and mists
EN IEC 60079-0:2018 IEC 60079-0:2017
EN 60079-1:2014 IEC 60079-1:2014
Zones for dusts
EN IEC 60079-0:2018 IEC 60079-0:2017
EN 60079-31:2014 IEC 60079-31:2013

Scope :
USER MANUAL
DE8-BC Ex d Empty Enclosure
Date:
02.04.2022
Ver.:
3
QA Code:
5
Checked by:
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Example of the type label that shall be mounted inside the enclosure:
Description of the component
Our DE8-BC range of flameproof enclosures is available in many sizes. They are made of
welded and machined acid resistant stainless steel 316L or painted carbon steel. Each is
expected to receive electrical components inside, making service and maintenance easy.
They can also be customized to meet each individual specific need. If necessary, multiple
enclosures can be assembled on a frame with or without combined Ex e junction boxes.
The enclosures are delivered with Ex Component certificate (U-certificate) to be used
as basis for further certification of an Ex Equipment or Protective System.
Meaning of symbols
This symbol means a hazard and precaution to be taken
Safety instructions
The device must be installed, used and maintained in accordance with the following
standards:
•IEC/EN 60079-0 (Explosive atmospheres - Part 0:
Equipment - General
requirements
)
•IEC/EN 60079-1 (Explosive atmospheres - Part 1: Equipment protection by
flameproof enclosures "d")
•IEC/EN 60079-14 (Explosive atmospheres - Part 14: Electrical installations design,
selection and erection)
•IEC/EN 60079-17 (Explosive atmospheres - Part 17: Electrical installations inspection
and maintenance)
•IEC/EN 60079-31 (Explosive atmospheres - Part 31: Equipment dust ignition
protection by enclosure "t")
•Decrees, orders, laws, directives, circulars, applications, standards, state of art and
other documentation relating to its installation site
It is forbidden to change anything without the prior written consent of Bartec
Technor unless the enclosure undergoes a full Equipment certification at a Notified
Body/Certification Body.
We cannot accept any responsibility for failure to observe these regulations:
•Make sure of the compatibility between the information on the nameplate, the
explosive atmosphere present, the area of use and ambient temperatures on surfaces
•Any damage on the device can cause the flameproof protection to become ineffective
•The installation of the enclosure must be done in the state of the art in the technical
domains and only by qualified, competent and empowered personnel

Scope :
USER MANUAL
DE8-BC Ex d Empty Enclosure
Date:
02.04.2022
Ver.:
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QA Code:
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•A defective or abnormal use as well as the non compliance with the instructions of the
present document exclude any clause of guarantee and do not engage our
responsibility
•The use of the device in case of excessive deposits of dusts superior at 50mm
according to EN / IEC 60079-31 is not authorized
•Liability for manufacturer traceability is ensured only at the first known delivery
destination (serial number specified on the certification label)
•It is also required to observe the regulations of the country of use
•The doors of the DE8-BC enclosures are relatively heavy, to avoid sagging of the
doors, potentially making the door not align with the flange of the enclosure, the doors
shall be closed and secured during any moving and shfting of the enclosures. It is
also strongly advisable to close and secure the doors when the daily working shift is
over
•The flame paths of the doors and of the flanges of the enclosures must be well
protected whilst work is performed and ongoing inside the enclosures
Transport, storage
•Check it the product has been damaged during transport. If any damage is observed,
do the statutory reserves to the carrier
•Do not put damaged products into service
Packaging
Location storage
Duration storage
Open In a covered location, clean (without contact with
external substances) and closed with temperature a
constant humidity (-40°C < T < +70°C). Shielded from
important temperature variations
2 years and more with regular inspection (cleanliness
and mechanical damage)
Before starting
•Make sure the unit has been correctly settled and not damaged
•The device may include any foreign body and no part is damaged
•The cable gland(s) must be tightened (see description of the gland torque)
Maintenance
The maintenance and repairs works on devices must be made only by authorized and
trained persons for that purpose.
Before any work the devices must be switched off. In addition:
•Prevent and avoid any formation of layers of dusts: make a periodic cleaning with a
wet cloth
•Do not take apart the command and control units (push buttons, pilot light, etc.)
It is adviseable that the following checks must be made at least once a year:
•The external equipment and surfaces must not be damaged
•The cable entry devices and blanking plugs must be securely fastened
•Prior to closing, check the cleanliness of the flame path (machined part of the cover in
contact with the machined part of the box). Grease these 2 parts with a thin layer of
grease resistant to oxidation (acid free white Vaseline or Gleitmo 165).
Check the gasket for any damage. Replace if damaged. Grease the gasket using acid
free Vaseline.
•
Screw the cover on the box using the original bolts as listed in the table below.
Ensure that the bolts are clean and are greased (grease like Gleitmo 165). Ensure
that all the bolts are fitted. Torque all bolts to the correct torque as listed in the table

Scope :
USER MANUAL
DE8-BC Ex d Empty Enclosure
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02.04.2022
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below. After torqueing the bolts, check with a shim of 15/100 mm (4/100mm for IIB +
H2) all around the flame path that the shim cannot penetrate the enclosure. Its non-
penetration on full perimeter is the insurance of the conformity of the product with the
standards
Technical features
External
dimensions (mm)
Internal
volume
Maximum power
whatever the
content is
Dimensions of
mounting plate (mm) Fixing (mm) Bolts in lid
Weight
References A B C dm
3
/ liters
W Max. H L Int c H1 L1 ØD
holes
Qty x Ø-L
DE8BC
32 338 438 261 17 250 300 200 192 234 326 Ø12 12 x M12-35 74
DE8BC
32D 338 438 471 31 250 300 200 192 234 326 Ø12 12 x M12-35 87
DE8BC
351 358 478 261 20 250 350 225 192 274 346 Ø12 14 x M12-35 85
DE8BC
351D
358 478 471 33 250 350 225 192 274 346 Ø12 14 x M12-35 98
DE8BC
43 438 538 321 40 380 400 300 252 334 526 Ø12 14 x M12-35 122
DE8BC
43D 438 538 472 63 380 400 300 403 334 526 Ø12 14 x M12-35 145
DE8BC
44 548 548 323 52 380 400 400 252 334 526 Ø12 16 x M14-40 155
DE8BC
44D 548 548 476 82 380 400 400 405 334 526 Ø12 16 x M14-40 182
DE8BC
54 548 648 323 63 410 500 400 252 414 526 Ø20 18 x M14-40 180
DE8BC
54D 548 648 476 100 410 500 400 405 414 526 Ø20 18 x M14-40 204
DE8BC
64 548 748 323 75 470 600 400 252 514 526 Ø20 20 x M14-40 205
DE8BC
64D 548 748 476 118 470 600 400 405 514 526 Ø20 20 x M14-40 238
DE8BC
75 668 868 332 107 600 700 500 253 614 630 Ø20 24 x M14-50 319
DE8BC
75D 668 868 486 169 600 700 500 405 614 630 Ø20 24 x M14-50 361
DE8BC
86 768 968 378 167 600 800 600 297 714 734 Ø20 26 x M16-50 447
DE8BC
86D 768 968 493 223 600 800 600 407 714 734 Ø20 26 x M16-50 510
DE8BC
107 868 1168
400 236 1200 1000 700 309 908 868 Ø20 30 x M16-50 660
DE8BC
108 868 1168
436 275 1400 1000 700 344 908 868 Ø20 30 x M16-50 675
DE8BC
108D
868 1168
500 325 1400 1000 700 409 908 868 Ø20 38 x M16-50 725
DE8BC
148 944 1594
509 502 2000 1450 800 417 1200
900 Ø20 40 x M16-50 1110
Side B
Side A
Side C
Side D

Scope :
USER MANUAL
DE8-BC Ex d Empty Enclosure
Date:
02.04.2022
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Recommended tightening torques of the Lid bolts
Enclosure type
Minimum tensile strength of lid bolts
[N/mm
2
]
Bolts quantity
and size
Recommended tightening
torque Ma for lubricated bolts
[Nm]
-20°C -40°C Qty x Ø-L -20°C -40°C
DE8BC 32 800 800 12 x M12-35 74 74
DE8BC 32D 800 800 12 x M12-35 74 74
DE8BC 351 800 800 14 x M12-35 74 74
DE8BC 351D 800 800 14 x M12-35 74 74
DE8BC 43 800 800 14 x M12-35 74 74
DE8BC 43D 800 800 14 x M12-35 74 74
DE8BC 44 800 800 16 x M14-40 117 117
DE8BC 44D 800 1000 16 x M14-40 117 117
DE8BC 54 800 800 18 x M14-40 117 117
DE8BC 54D 800 1000 18 x M14-40 117 117
DE8BC 64 800 800 20 x M14-40 117 117
DE8BC 64D 800 1000 20 x M14-40 117 117
DE8BC 75 800 800 24 x M14-50 117 117
DE8BC 75D 1000 24 x M14-50 117
DE8BC 86 800 800 26 x M16-50 180 180
DE8BC 86D 1000 26 x M16-50 180
DE8BC 107 800 800 30 x M16-50 180 180
DE8BC 108 800 800 30 x M16-50 180 180
DE8BC 108D 1000 1200 38 x M16-50 180 180
DE8BC 148 800 800 40 x M16-50 180 180

Scope :
USER MANUAL
DE8-BC Ex d Empty Enclosure
Date:
02.04.2022
Ver.:
3
QA Code:
5
Checked by:
E.T.
Approved by:
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Document no. :
21469
The passing on and copying of this document and the use or communication of it’s contents are forbidden without express authority.
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Number of cable entries:
•Any type of cable or conduit entry device certified Ex d can be used and installed
according to EN / IEC 60079-14
•Different types of threads can be used but minimum five threads by bolt must always
been engaged
Metric
M20 ISO M25 ISO M32 – M40 – M42
ISO
M50 ISO M63 ISO M75 ISO
NPT
½ ‘’ NPT
¾ ‘’ NPT 1 ‘’ NPT 1’’ ¼ NPT
1’’ ½ NPT
2 ‘’ NPT
(1)
2 ‘’ ½ NPT
(1)
3 ‘’ NPT
(1)
Product code Sides
A & C
Sides
B & D
Max
(2)
Sides
A & C
Sides
B & D
Max
(2)
Sides
A & C
Sides
B & D
Max
(2)
Sides
A & C
Sides
B & D
Max
(2)
Sides
A & C
Sides
B & D
Max
(2)
Sides
A & C
Sides
B & D
Max
(2)
DE8BC
32 12 12 32 8 8 20 3 3 12 1 1 4 - - - - - -
DE8BC
32D 12 12 32 8 8 20 3 3 12 1 1 4 - - - - - -
DE8BC
351 12 12 24 8 8 18 3 3 8 1 1 4 - - - - - -
DE8BC
351D
12 12 24 8 8 18 3 3 8 1 1 4 - - - - - -
DE8BC
43 18 18 36 14 14 28 4 4 16 2 2 5 1 1 2 - - -
DE8BC
43D 18 18 36 14 14 28 4 4 16 2 2 5 1 1 2 - - -
DE8BC
44 20 20 40 16 16 30 5 5 20 3 3 6 1 1 3 - - -
DE8BC
44D 20 20 40 16 16 30 5 5 20 3 3 6 1 1 3 - - -
DE8BC
54 20 20 40 16 16 30 5 5 20 3 3 6 1 1 3 - - -
DE8BC
54D 20 20 40 16 16 30 5 5 20 3 3 6 1 1 3 - - -
DE8BC
64 28 28 60 18 18 50 7 7 28 4 4 9 1 1 4 - - -
DE8BC
64D 28 28 60 18 18 50 7 7 28 4 4 9 1 1 4 - - -
DE8BC
75 28 28 72 24 24 72 10 10 40 4 4 11 2 2 7 - - -
DE8BC
75D 28 28 72 24 24 72 10 10 40 4 4 11 2 2 7 - - -
DE8BC
86 32 32 112 28 28 100 20 20 80 5 5 17 2 2 8 1 1 4
DE8BC
86D 32 32 112 28 28 100 20 20 80 5 5 17 2 2 8 1 1 4
DE8BC
107 36 36 112 32 32 100 20 20 80 5 5 17 3 3 10 1 1 4
DE8BC
108 36 36 112 32 32 100 20 20 80 5 5 17 3 3 10 1 1 4
DE8BC
108D
36 36 112 32 32 100 20 20 80 5 5 17 3 3 10 1 1 4
(1) With welded ring
(2) Maximum number of cable entries on all side walls of the enclosure

Scope :
USER MANUAL
DE8-BC Ex d Empty Enclosure
Date:
02.04.2022
Ver.:
3
QA Code:
5
Checked by:
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Document no. :
21469
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Offenders are liable to payment of damages. All rights are reserved in the event of the registration of a patent .
Specific Conditions of use (X):
The screws used for the assembly of the various parts of flameproof enclosures must be of
yieldstress higher or equal to 700N/mm
2
and according to the tables above for the Lid bolts.
In accordance with D.3.10 of EN/IEC 60079-1, the content of the Ex component enclosure
equipment may be placed in any arrangement provided that an area of at least 20% (IIB) or
40% (IIB+H2) of each cross-sectional area remains free.
The length of flameproof joints are detailed in the drawing DE8BC-147-4.
The other conditions are stipulated in the instructions.
The content of the DE8-BC enclosures may be placed in any arrangement provided
that an area of at least:
•- 20 % of each cross-sectional area remains free for gas group IIB
•- 40 % of each cross-sectional area remains free for gas group IIB + H2
Dismantling, taking out of service :
When removing the enclosure and taking it out of
service, the same precautions apply as those observed
when mounting the enclosure.
The enclosure with its content must be handled
according to the WEEE (Waste Electrical and
Electronic Equipment) Directive, 2012/19/EU.
This manual suits for next models
19
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