Siemens 1FS6 Series User manual

Three-phase servomotors
for areas at risk of explosion / hazardous locations
1FS6074 - 1FS6134
Instructions Edition 09 / 2005
Drehstrom-Servomotoren
für explosionsgefährdete Umgebungen
1FS6074 - 1FS6134
610.40068.01

ENGLISH
2610.40068.01 Siemens AG
TABLE OF CONTENTS
1 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Product information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 2.1. Product description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 2.2. Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Technical datas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 Rating plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 Installation, assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.1 Transport, storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.1 Important instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6 Start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.1 Check before starting up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.2 Start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7 Instructions in case of faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8 Inspection, maintaince, disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Enclosure 1 – allowable transvers forces . . . . . . . . . . . . . . . . . . . . . . . . . . 20

DEUTSCH
Siemens AG 610.40068.01 3
INHALTSVERZEICHNIS
1 Allgemeine Sicherheitshinweise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2 Angaben zum Produkt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.1 Produktbeschreibung. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.2 Lieferumfang . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3 Technische Daten . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.1 Typenschild . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.2 Merkmale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4 Aufstellung, Montage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.1 Transport, Lagerung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.2 Aufstellung. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5 Elektrischer Anschluss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1 Wichtige Hinweise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2 Anschlusstechnik. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6 Inbetriebnahme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.1 Prüfungen vor Inbetriebnahme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.2 Inbetriebnahme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7 Hinweise bei Störungen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8 Inspektion, Wartung, Entsorgung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Anlage 1 - Zulässige Querkräfte . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

ENGLISH
4610.40068.01 Siemens AG
This manual contains notes which you should observe to ensure your own personal
safety, as well to protect the product and connected equipment. Notices relating to your
personal safety are highlighted by a warning triangle. Notices solely relating to material
damage do not have an accompanying triangle. They are shown as follows according to
the degree of danger involved.
DANGER
Pictogram
indicates an imminently hazardous situation which, if
not avoided by the appropriate precautionary
measures, will result in death, serious injury or
substantial material damage.
WARNING
Pictogram
indicates an imminently hazardous situation which, if
not avoided by the appropriate precautionary
measures, could result in death, serious injury or
substantial material damage.
CAUTION
Pictogram used with the warning triangle indicates a potentially
hazardous situation which, if not avoided, may result
in minor or moderate injury.
CAUTION
used without the warning triangle indicates a potentially hazardous
situation which, if not avoided, may result in damage to property.
NOTICE
indicates that an undesirable result or event may occur if the notice
is not observed.

ENGLISH
Siemens AG 610.40068.01 5
Qualified Personnel
The device/system may only be set up and operated in conjunction with this manual. Only
qualified personnel should be allowed to install and work on the this equipment. Qualified
persons within the meaning of the safety instructions in this manual are persons who are
authorized to commission, ground, and mark devices, systems and circuits in accordance
with established safety practices and standards.
Intended Usage
Please note the following:
If the device is operated on non-Siemens devices, it may only be used for those non-
Siemens devices and components which have been recommended or authorized by
Siemens.
This product can only function correctly and safely if it is transported, stored, set up, and
installed correctly, and operated and maintained as recommended.
Disclaimer of Liability
We have checked the contents of this manual. Since deviations cannot be precluded
entirely, we cannot guarantee full agreement. However, the data in the manual are
reviewed regularly and any necessary corrections included in subsequent editions.
Suggestions for improvement are welcomed.
©Copyright Siemens AG 2005. All rights reserved
The reproduction, transmission or use of this document or its contents is not permitted
without express written authority. Offenders will be liable for damages.
All rights, including rights created by patent grant or registration of a utility model or
design, are reserved.
Siemens AG
Bereich Automation and Drives (A&D)
Geschäftsgebiet Motion Control Systeme (MC)
D-97615 Bad Neustadt an der Saale

ENGLISH
6610.40068.01 Siemens AG
1 General safety instructions
The servomotors correspond to the harmonized standards of the
EN 60034-1, EN 60034-9 and EN 60204-1.
The three-phase servomotors 1FS6 confirm:
73/23/EWG Low Voltage Directive
98/37/EG EC-regulation for machines, appendix II, letter B
(Declaration of manufacturer)
89/336/EWG EC regulation for EMC
94/9/EG ATEX 100a
Ensure that your end product conforms to all currently valid legal requirements.
Follow the compulsory national, local and installation-specific regulations.
Three –phase servomotors are exclusively intended for fitting in another machine or
machines.
These motors must be brought into use it has been established that the end product
conforms to the currently valid directives.
All safety instructions must be observed during the transport, storage, assembly,
disassembly and operation of the servomotors!
The motors rotors contain permanent magnets with high magnetic flux densities which exert
strong attractive forces on ferromagnetic bodies. People fitted with a heart pacemaker are
at risk in the vicinity of a disassembled rotor. Data stored on electronic data media may be
destroyed.
Failure to observe the instructions can lead to serious personal injuries or property
damage.
Thermal hazards
The surface temperatures of the motors can reach up to 140 °C (284 °F).
Do not touch hot surfaces!
Temperature-sensitive components (electric lines, electronic components) must not touch
hot surfaces.
Overheating in the motors may destroy the windings and bearings, and demagnetize the
permanent magnets.
Only operate the motors with effective temperature control!
DANGER
Dismantling motors is strictly forbidden.
All repair and service work will be done exclusive by the
manufacturer.
WARNING
For the operation the internal PTC (DIN 44082) must be connected to
an external and valided cut-off device.

ENGLISH
Siemens AG 610.40068.01 7
Intended Usage
The operating manual is part of the scope of delivery and shall therefore be kept in an
accessible place.
2 Product information
2.1 2.1. Product description
For the directed application keep all predictions of the manual maintaince.
The motors are designed for operation in hazardous locations.
They correspond to type of protection EEx de IICT 3.
The motor itself is designed flameproofed (EEx d).
The terminal boxes are designed in “increased safety” (EEx e).
Motors of 1FK7 series are permanent magnet excited, three-phase synchronous motors
(three-phase servomotors) for operating with motor-controlled indirect a.c. converters
according to the sinusoidal current principle.
The motors are intended for driving and positioning machine tools, production machines,
robots and handling devices.
2.2 2.2. Scope of delivery
The drive systems are arranged individually. Immediately upon of delivery, check whether
the scope of delivery correspond with the consignment notes.
SIEMENS cannot accept any liability for any shortages or deficiencies reported at a later
date.
Complaint instructions:
- Report detectable transport damage immediately to the carrier.
- Report detectable defects / incomplete delivery immediately to the responsible Siemens
representative.

ENGLISH
8610.40068.01 Siemens AG
3 Technical datas
3.1 Rating plate
Fig. 1 Rating plate
*) See strictly the next warning tip!
3.2 Features
Types of construction
(EN 60034-7)
for 1FS6074 / 1FS6096 IM B5 (IM V1, IM V3)
for 1FS6115 / 1FS6134 IM B35 ( IM V15, IM V36)
Degree of protection t IP64
(EN 60034-5)
Cooling Self-cooling
(EN 60034-6)
CAUTION
Warning of motor damage!
The voltage according to point 7 is the voltage of the frequency converter.
Connecting the motor directly to three-phase system will destroy him. Motors
may only be drive with configured converters.
Ensure that the phase sequence is correct.
1 motor type: three-phase servomotor
2 SIEMENS motor type / designation
3 ID No., production number
4 Rated torque MN [Nm]
5 Rated current IN [A]
6 Rated speed nN [1/min]
7 Rated voltage UN [V] *)
8 Degree of protection
9 IM-construction
10 Type of protection
11 Encoder type
12 Ex-certification of cut-off devices
13 EC type-examination certificate
14 Temperature sensor
15 Temperature class
16 operating temperature for connecting
line

ENGLISH
Siemens AG 610.40068.01 9
A-grade sound intensity level
(EN 60034-9)
or speed range up to 3000 rpm < 70 dB(A)
Thermischer Motorschutz Temperature sensor KTY in the stator
(EN 60034-11) winding and 3 serial connected PTC for
switch off
Shaft end Cylindrical, without keyway
(DIN 748-3; IEC 60072-1) Tolerance range k6
True running, coaxiality, Tolerance N
axial run-out deviation
(DIN 42955; IEC 60072-1)
Vibration severity Grade N
(EN 60034-14)
Bearing Rolling contact bearing withou
permanent lubrication
(lifetime lubrication)
fixed bearing on non-drive end
Service live of bearing 20000 h (guideline)
Winding insulation Temperature class H
(EN 60034-1)
Ambient temperatures -15 °C to +40 °C (5 °F to 104 °F)
Otherwise the rated data are reduced
to 50°C: conversion factor 0,92
to 60°C: conversion factor 0,82
Installation altitude up to 1000 m a.s.l.
(EN 60034-1) 2000 m: conversion factor 0,94
2500 m: conversion factor 0,9
Magnetic material Rare-earth material
Encoder system fitted encoder
- speed recording
- recording the rotor position
- indirect positional recording
Options/expansions
Type of protection IP 65 included radial shaft seal
(EN 60034-5)
Fitted/mounted elements - planetary gearing
Encoder systems - incremental encoder sin/cos 1 Vpp
- absolute value encoder EnDat
True running, coaxiality, Tolerance R
axial run-out deviation
(DIN 42955; IEC 60072-1)
Shaft end Cylindrical, with keyway and feather key
(DIN 748-3; IEC 60072-1) Tolerance range k6
(balancing with half feather key))
You will find more technical details, e.g. motor dimensions, in the catalog DA 65.3.

ENGLISH
10 610.40068.01 Siemens AG
4 Installation, assembly
4.1 Transport, storage
Use suitable load suspension devices for transport and assembly. Use lifting eyes for
transporting the motors where these are provided by the manufacturer.
Lifting tackles are per 98/37/EU Directive for machines. Appendix I.
The motors weigh up to 50 kg. For exact details, please refer to the catalog or dimensional
sheet.
Observe the transport regulations applying in the country/countries concerned.
Store in a try-dust and low-vibration place (veff < 0,2 mms-1) .
4.2 Installation
Fig. 2 Types of construction
- Take note of and observe the information on the rating plate and warning and informative
notice on the motor.
- Observe the permitted transverse and axial forces (see enclosure 1).
- Check for compliance with the conditions (e.g. temperature, site altitude) at the assembly
site (see section 3.2).
- Remove all anti-corrosion agents from the shaft end (use commercially available
solvent).
WARNING
Danger during lifting and transporting procedures!
Improper handling, unsuitable or defective devices, tools etc. can
cause injuries and / or property damage.
Lifting devices, ground conveyors and lifting tackle must correspond
to the valid regulations.
1FS6074
1FS6096 (IM V1, IM V3)
1FS6115
1FS6134 (IM V15, IM V36)
B5
B35