Siemens 1FK7 02 Series User manual

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Three-phase servomotors
1FK7 02. - 1FK7 10.
Instructions Edition 11 / 2001
Drehstrom-Servomotoren
Servomoteurs triphasés
Servomotores trifásicos
610.40 700.21
Servomotori trifasi
Trefas servomotorer

ENGLISH
2610.40 700.21 Siemens AG
CONTENTS
ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2 Product information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2 Scope of delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1 Rating plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 Installation, Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1 Transport, Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.1 Important instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.2 Plug design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.1 Checks before starting up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.2 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7 Instructions in case of faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8 Inspection, maintenance, disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

DEUTSCH
Siemens AG 610.40 700.21 3
INHALT
DEUTSCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1 Allgemeine Sicherheitshinweise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2 Angaben zum Produkt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.1 Produktbeschreibung. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.2 Lieferumfang . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3 Technische Daten . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.1 Typenschild . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.2 Merkmale. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4 Aufstellung, Montage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.1 Transport, Lagerung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2 Aufstellung. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5 Elektrischer Anschluss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.1 Wichtige Hinweise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.2 Steckerausführung. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6 Inbetriebnahme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.1 Prüfungen vor Inbetriebnahme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.2 Inbetriebnahme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7 Hinweise bei Störungen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8 Inspektion, Wartung, Entsorgung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

FRANÇAIS
4610.40 700.21 Siemens AG
SOMMAIRE
FRANÇAIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
1 Consignes générales de sécurité . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2 Indications relatives au produit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.1 Description du produit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.2 Equipements fournis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3 Caractéristiques techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.1 Plaque signalétique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.2 Caractéristiques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4 Installation, montage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.1 Transport, positionnement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5 Raccordement électrique. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.1 Consignes importantes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.2 Modèle de prise. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6 Mise en service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.1 Vérifications avant la mise en service . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.2 Mise en service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7 Remarques en cas de dérangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8 Inspection, entretien, élimination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

ESPAÑOL
Siemens AG 610.40 700.21 5
ÍNDICE
ESPAÑOL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
1 Indicaciones generales de seguridad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
2 Datos respecto al producto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
2.1 Descripción del producto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
2.2 Volumen de suministro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3 Datos técnicos. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.1 Placa de características. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.2 Características. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4 Instalación y montaje . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.1 Transporte, almacenamiento. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.2 Instalación . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5 Conexión eléctrica . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.1 Indicaciones importantes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.2 Conexiones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6 Puesta en servicio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.1 Comprobaciones antes de la puesta en servicio. . . . . . . . . . . . . . . . . . 57
6.2 Puesta en servicio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7 Indicaciones en caso de avería . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
8 Inspección, mantenimiento, eliminación de residuos. . . . . . . . . . . . . . . . . 59

ITALIANO
6610.40 700.21 Siemens AG
INDICE
ITALIANO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
1 Avvertenze generiche di sicurezza . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
2 Dati sul prodotto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
2.1 Descrizione del prodotto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
2.2 Fornitura . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3 Caratteristiche tecniche. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.1 Targhetta. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.2 Caratteristiche . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4 Installazione, montaggio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.1 Trasporto, stoccaggio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.2 Installazione . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5 Collegamento elettrico. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5.1 Note importanti . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5.2 Tipo di connettore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6 Messa in funzione. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
6.1 Verifica prima della messa in funzione . . . . . . . . . . . . . . . . . . . . . . . . . 70
6.2 Messa in funzione . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
7 Istruzioni in caso di guasto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
8 Ispezione, manutenzione, smaltimento . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

SVENSKA
Siemens AG 610.40 700.21 7
INNEHÅLL
SVENSKA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
1 Allmän säkerhetsinformation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
2 Uppgifter om produkten . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
2.1 Produktbeskrivning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
2.2 Leveransens omfattning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
3 Tekniska data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
3.1 Typskylt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
3.2 Kännetecken . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
4 Uppställning, montering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
4.1 Transport, lagring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
4.2 Uppställning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
5 Elektrisk anslutning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
5.1 Viktig information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
5.2 Kontaktutförande . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
6 Driftsättning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
6.1 Kontroller innan driftsättning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
6.2 Driftsättning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
7 Information vid störningar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
8 Inspektion, underhåll, avfallshantering . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

ENGLISH
8610.40 700.21 Siemens AG
This manual contains notes which you should observe to ensure your own personal
safety, as well to protect the product and connected equipment. These notices are
highlighted in the manual by a warning triangle and are marked as follows to the level of
danger. They are shown as follows according to the degree of danger involved.
DANGER!
Pictogram
indicates an imminently hazardous situation which, if
not avoided by the appropriate precautionary
measures, will result in death, serious injury or
substantial material damage.
WARNING
Pictogram
indicates an imminently hazardous situation which, if
not avoided by the appropriate precautionary
measures, could result in death, serious injury or
substantial material damage.
CAUTION
Pictogram used with the safety alert symbol indicates a
potentially hazardous situation which, if not avoided,
may result in minor or moderate injury.
CAUTION
used without the safety alert symbol indicates a potentially
hazardous situation which, if not avoided, may result in damage to
property.
NOTICE
indicates a potential situation which, if not avoided, may result in an
undesirable result or state.

ENGLISH
Siemens AG 610.40 700.21 9
Qualified Personnel
The device/system may only be set up and operated in conjunction with this manual. Only
qualified personnel should be allowed to install and work on the this equipment. Qualified
persons are defined as persons who are authorized to commission, to ground, and to bag
circuits, equipment, and systems in accordance with established safety practices and
standards.
Intended Usage
Please note the following:
This device and its components may only be used for the applications described in the
catalog or technical description, and only in connection with devices or components from
other manufacturers which have been approved or recommended by Siemens.
This product can only function correctly and safely if it is transported, stored, set up, and
installed correctly, and operated and maintained as recommended.
Disclaimer of Liability
We have checked the contents of this manual. Since deviations cannot be precluded
entirely, we cannot guarantee full agreement. However, the data in the manual are
reviewed regularly and any necessary corrections included in subsequent editions.
Suggestions for improvement are welcomed.
©Copyright Siemens AG 2001. All rights reserved
The reproduction, transmission or use of this document or its contents is not permitted
without express written authority. Offenders will be liable for damages.
All rights, including rights created by patent grant or registration of a utility model or
design, are reserved.
Siemens AG
Bereich Automatisierungs- und Antriebstechnik
Geschäftsgebiet Motion Control Systeme (MC)
D-97615 Bad Neustadt an der Saale

ENGLISH
10 610.40 700.21 Siemens AG
1 General safety instructions
The servomotors correspond to the harmonized standards of the EN 60034 (VDE 0530)
series EN 60034-1, EN 60034-6, EN 60034-9 and EN 60204-1.
The three-phase servomotors 1FK6 conform to 73/23/EEC Low Voltage Directive.
Standard motors conform to UL regulations. The rating plates of these motors are marked
with UR.
Ensure that your end product conforms to all currently valid legal requirements.
Follow the compulsory national, local and installation-specific regulations.
Three-phase servomotors are exclusively intended for fitting in another machine or
machines.
These motors must not be brought into use until it has been established that the end
product conforms to the currently valid directives.
The operating manual applies in conjunction with the SIEMENS project planning guide
"Three-Phase Servomotors“, order no. 6SN1197-0AC20-0AP.
All safety instructions must be observed during the transport, storage, assembly,
disassembly and operation of the servomotors!
Failure to observe the instructions can lead to serious personal injuries or property damage.
The motors’ rotors contain permanent magnets with high magnetic flux densities which exert
strong attractive forces on ferromagnetic bodies.
People fitted with a heart pacemaker are at risk in the vicinity of a disassembled rotor. Data
stored on electronic data media may be destroyed.
It is forbidden to use the motors in areas at risk of explosion, unless expressly stated.
Thermal hazards
The surface temperatures of the motors can reach up to 140 °C (284 °F).
Do not touch hot surfaces!
Temperature-sensitive components (electric lines, electronic components) must not touch
hot surfaces.
Overheating in the motors may destroy the windings and bearings, and demagnetize the
permanent magnets.
Only operate the motors with effective temperature control.
Intended use
Usage for the intended purpose includes observing all the specifications in the operating
manual and the project planning guide "Three-Phase Servomotors“.
2 Product information
2.1 Product description
Motors of 1FK7 series are permanent magnet excited, three-phase synchronous motors
(three-phase servomotors) for operating with motor-controlled indirect a.c. converters
according to the sinusoidal current principle.
The motors are intended for driving and positioning machine tools, production machines,
robots and handling devices.

ENGLISH
Siemens AG 610.40 700.21 11
2.2 Scope of delivery
The drive systems are arranged individually. Immediately upon receipt of delivery, check
whether the scope of delivery corresponds with the consignment notes. SIEMENS cannot
accept any liability for any shortages or deficiencies reported at a later date.
Complaint instructions:
- Report detectable transport damage immediately to the carrier.
- Report detectable defects / incomplete delivery immediately to the responsible
SIEMENS representative.
The operating manual is part of the scope of delivery and shall therefore be kept in an
accessible place.
As the delivery includes a separate type plate, the motor data must also be kept on or near
the machine or system.
3 Technical data
3.1 Rating plate
Fig. 1 Rating plate
1 Motor type: three-phase servomotor 10 SIEMENS motor type/ designation
2 IID No., production number 11 Zero-speed current I0[A]
3 Zero speed continuous torque M0[Nm] 12 Maximum speed nmax [rpm]
4 Rated torque MN[Nm] 13 Rated current IN[A]
5 Induced voltage UIN [V] 14 Rated speed nN[rpm]
6 Temperature class 15 Degree of protection
7 Encoder type code 16 Holding brake data:
8 Version Type, voltage, power consumption
9 Standards and regulations
3~ Servomotor 1FK7063-5AF71-1AB3
No.YF: PN 184583 01 001
MO11 Nm IO8,0 A nmax 6600 /min
MN7,3 Nm IN5,6 A nN3000 /min
Th.Cl. F UIN 263 V IP 64
Encoder B01 Brake EBD 0.8BK / 24 V- / 19 W
Rev. No.: 000
EN 60034
Made in Germany
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

ENGLISH
12 610.40 700.21 Siemens AG
3.2 Features
Types of construction IM B5 (IM V1, IM V3)
(EN 60034-7)
Degree of protection IP64
(EN 60034-5)
Cooling Self-cooling
(EN 60034-6)
A-grade sound intensity level
(EN 60034-9)
for speed range up to 3,000 rpm
1FK7 02., 1FK7 03., 1FK7 04. approx. 55 dB(A)
1FK7 06. approx. 65 dB(A)
1FK7 08., 1FK7 10. approx. 70 dB(A)
Thermal motor protection Temperature sensor KTY84
(EN 60034-11) in the stator winding
Shaft end cylindrical; without keyway,
(DIN 748-3; IEC 60072-1) Tolerance range k6
true running, coaxiality, axial run-out deviation Tolerance N
(DIN 42955; IEC 60072-1)
Vibration severity Grade N
(EN 60034-14)
Bearing Rolling contact bearing with permanent
grease lubrication (lifetime lubrication)
fixed bearing on non-drive end
Service life of bearing 20000 h (guideline)
Winding insulation Temperature class F
(EN 60034-1)
Ambient temperatures -15 °C to +40 °C (5 °F to 104 °F)
otherwise the rated data are reduced
to 50 °C conversion factor 0,92
to 60 °C conversion factor 0,82
Installation altitude up to 1000 m a.s.l,
(EN 60034-1) 2000 m conversion factor 0,94
2500 m conversion factor 0,9
Magnetic material Rare-earth material
Electrical connections Revolving plug for output and
encoder signals
Encoder system fitted encoder
- speed recording
- recording the rotor position
- indirect positional recording
Additional technical parameters, dimensional sheets according to project planning guide
"Three-Phase Servomotors“, order no. 6SN1197-0AC20-0AP.
Options/expansions
Low inertia series HD (High Dynamic)
Type of protection IP 65; additional drive end flange IP67
(EN 60034-5)

ENGLISH
Siemens AG 610.40 700.21 13
Fitted/mounted elements - closed current holding brake
(DIN VDE 0580)
Supply voltage 24 V DC ±10%
- planetary gearing
Encoder system - incremental encoder sin/cos 1 VPP
- absolute value encoder EnDat
- simple, absolute value encoder
- resolver
Shaft end cylindrical with keyway and
(DIN 748-3; IEC 60072-1) feather key; Tolerance range k6
(balancing with half feather key)
You will find more technical details, e.g. motor dimensions, in the catalogs NC 60 and
DA 65.3.
4 Installation, Assembly
4.1 Transport, Storage
Use suitable load suspension devices for transport and assembly.
Use lifting eyes for transporting the motors where these are provided by the manufacturer.
Lifting tackle as per 98/37/EU Directive for Machines, Appendix I.
The motors weigh up to 50 kg. For exact details, please refer to the catalog or dimensional
sheet.
Fig. 2 Lift and transport with suspension bands
Observe the transport regulations applying in the country/countries concerned.
Store in a dry, low-dust and low-vibration place (veff < 0,2 mms-1)
WARNING
Danger during lifting and transporting procedures!
Improper handling, unsuitable or defective devices, tools etc. can
cause injuries and/or property damage.
Lifting devices, ground conveyors and lifting tackle must correspond
to the valid regulations.

ENGLISH
14 610.40 700.21 Siemens AG
4.2 Installation
Fig. 3 Types of construction
- Take note of and observe the information on the rating plate and warning and informative
notices on the motor.
- Observe the permitted transverse and axial forces (see project planning instructions).
Axial forces are not permitted on motors with an integrated brake.
- Check for compliance with the conditions (e.g. temperature, site altitude) at the assembly
site (see Section 3.2).
- It is forbidden to use them in areas at risk of explosion.
- Remove all anti-corrosion agents from the shaft end (use commercially available
solvent).
- Ensure that waste heat is adequately dissipated.
It is recommended to maintain a clearance of 100 mm from adjacent parts on at least
three sides.
- Tighten the flanges equally, avoid distortions when tightening the fixing screws. Use
hexagon socket head cap screws, strength class at least 8.8.
- In the case of a vertical installation with the shaft end at the top, ensure that no fluid
penetrates into the upper bearing.
- Lifting eye-bolts which have been screwed in may be removed after the motor has been
installed.
- Turn the output elements by hand. If grinding noises occur, eliminate the cause or
contact the manufacturer.
Vibrations, balancing
Motors with a keyway are balanced by the manufacturer with a half feather key.
The site vibration response of the system is determined by the output elements, the
mounting conditions, the alignment, the installation and the effects of external vibrations.
This may cause a modification of the motor vibration values.
The vibrations immited in the fitted state must not exceed acceleration of 5 g.
Output elements
NOTICE
Do not strike the shaft or bearings of the motors.
Do not exceed the permissible axial and radial forces on the shaft end stated
in the configuration specification.
Axial forces are not permitted on motors with an integrated brake.
IM B 5 IM V 1 IM V 3

ENGLISH
Siemens AG 610.40 700.21 15
Suitable devices should always be used to push on or pull off the output elements (e.g. the
coupler, gear wheel, belt pulley, Fig. 4).
- Use the tapped hole in the shaft end.
- Heat up the output elements if necessary.
- Use a shim to protect the centering in the shaft end when pulling output elements off.
- If necessary, fully balance the motor with the output elements according to ISO1940
Fig. 4 Pulling off and putting on output elements.
AShim (protects the centering in the shaft end)
5 Electrical connections
5.1 Important instructions
Safety rules for working in electrical installations as per
EN 50110-1 (DIN VDE 0105-100):
- Work always with the equipment electrically dead.
- Isolate from electrical supply.
- Secure against switching on again.
- Check electrical deadness.
- Earth and short-circuit.
- Cover or cordon off adjacent parts which are electrically live.
- Release for work.
- Connect the PE conductor to
DANGER!
Electric shock hazard!
When the rotor is rotating, the motor terminals carry a voltage of
up to approx. 300 V.
Stop the motor before commencing any electrical work.
Only use trained, qualified personnel for assembly work on the
converters and plugs.
Observe the regulations for working in electrotechnical plants.
A

ENGLISH
16 610.40 700.21 Siemens AG
Assembly requirements
Pre-assembled cables from SIEMENS are recommended (not included in scope of delivery).
These cables reduce the assembly time and increase operational safety.
- Proper installation is the responsibility of the manufacturer of the system / machine.
- Observe the data on the type plate (Section 3.1)and the information in the wiring
diagrams (Fig. 5).
- Connecting leads must be suitable for the type of application and for the anticipated
currents and voltages.
- If the motor is supplied by means of converters, high-frequency current and voltage
harmonics in the motor supply leads can cause electromagnetic interference to be
emitted.
Use shielded power and signal lines.
Observe the EMC instructions of the converter manufacturer.
- The inside of the plug must be kept clean and free from cable residues and moisture.
- Avoid protruding wire ends.
- Check the seals and sealing surfaces of plug to ensure that the degree of protection is
maintained.
- The connecting leads are to be equipped with the strain relief device and the devices
which protect against rotation and transverse forces, and must be prevented from
kinking. The plugs must not be subjected to continuous forces.
- The coding slot on the plug connector must be aligned when inserted into the female
connector in each case, and the union nut tightened up to the stop by hand.
The protective function with a fitted temperature sensor is inadequate for high thermal loads,
e.g. overload with the motor at a standstill. Additional protective measures are to be provided
for such cases, e.g. a thermal overcurrent relay.
CAUTION
Warning of motor damage!
Connecting the motor directly to a three-phase system will destroy it.
Motors may only be driven with configured converters!
Ensure that the phase sequence is correct.
Encoder systems and temperature sensor contain electrostatically
endangered components (EEC).
Do not touch the connections with your hands or tools which could be
electrostatically charged!

ENGLISH
Siemens AG 610.40 700.21 17
Fig. 5 Circuits
5.2 Plug design
Power plug
1. Use plug size 1 or 1.5.
2. Assign the plugs according to figure Fig. 5 Connect the PE conductor.
3. Connect the brake via Fig. 5 the power plug.
NOTICE
Improper change of the plug output direction leads to damage to the connecting
cables.
Do not exceed the permissible twisting moments as per Fig. 6.
A maximum of ten changes to the plug output direction are permissible up to the
stop with the attached, matching, mating plug.
Signal connections
Power connections
1FK7 02. - 1FK7 100
1FK7 101 / 1FK7 103
V
U
BR
W
BR2
54
2
1
6GNYE
R1
S2
S4
S1
R3
S3
1
34
11
5
6
12 7
8
9
10
2
- Temp + Temp
not
connected
not
connected
not
connected
not
conn.
Resolver
Incremental Encoder
sin/cos 1 VPP
+ Data
not
conn.
not
conn.
not
connected
M-Encoder
+ Temp
- Temp
+ Clock
0V Sense - Clock
A -
A +
B -
B +
P-Encoder
5V Sense 1
3
4
11
5
6
13
7
8
9
10 2
12
14
15
16 17
- Data
L1 L2 L3
3
3
UV
W
U2 V2 W2
Supply
Motor
BR
GNYE
BR2
V
WU
Connector size 1 Connector size 1,5
Encoder
BR
(+)
BR2
(-)
UVW
3
M
Motor
Brake
Simple Absolute Encoder
Absolute Encoder
C -
M-Encoder
(0V)
+ Temp
- Temp
C +
0V
Sense
D -
R +
R -
D +
A -
A +
B -
B +
P-Encoder
(5V)
5V
Sense
1
3
4
11
5
6
13
7
8
9
10 2
12
14
15
16 Enot
conn.

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18 610.40 700.21 Siemens AG
Signal plug for the encoder system and temperature sensor.
1. Use an appropriate plug.
2. Assign the plugs according to Fig. 5.
PPower plug SSignal plug
Fig. 6 Degree of rotation of plugs
Maximum permissible twisting moments Mmax
6Start-up
6.1 Checks before starting up
Before starting up, ensure that
- all connections have been properly made, and the plug connectors are secured against
working loose.
- all motor protection devices are active,
- the drive is not blocked,
- no other possible sources of danger are present,
- the drive is undamaged (no damage from transport/storage),
- the feather keys in the shaft end (if present) are secured against being thrown out.
Plug Motor Plug size Mmax
P
1FK7 02. - 1FK7 100 1 Mmax = 12 Nm
1FK7 101 / 1FK7 103 1.5 Mmax = 20 Nm
SM
max = 12 Nm
CAUTION
Thermal hazard from hot surfaces!
The surface temperatures of the motors can reach up to 140 °C
(284 °F).
Do not touch hot surfaces!
Protection must be provided against accidental contact if
necessary.
Temperature-sensitive components (electric lines, electronic
components) must not touch hot surfaces.
90°
180°
270°
270°
SP

ENGLISH
Siemens AG 610.40 700.21 19
6.2 Start-up
Observe the start up and commissioning instructions for the converter (e.g. SIMODRIVE,
MASTERDRIVES MC).
1. Release brake, in as far as this is necessary.
2. Check the brake function (open and close).
Apply 24 V DC ±10% to the pins BR, BR2 (Fig. 5), and ensure that the rotor is running
freely (no rubbing noises).
3. Check the mounting, seating and alignment of the motor.
4. Check the suitability and setting of the output elements for the intended conditions of
use, for example belt tension.
5. Check the power and signal plug connections.
6. Check the functional condition of the auxiliary devices present.
7. Check the protection against accidental contact with moving and live parts.
8. Bring the drive system into operation in accordance with the operating manual for the
converter or inverse rectifier.
9. Check that the maximum permissible speed nmax is observed (see type plate for
details). The maximum permissible speed is the highest permissible, short-term
operating speed.
10. The fitted temperature sensor cannot cater for all possible faults (note the instructions
in the project planning guide).
7 Instructions in case of faults
In case of deviation from normal operation or faults, proceed first according to the following
list:
In this connection, please also refer to the relevant section of the operating manual for the
components of the entire drive system.
Do not disable the protective devices, even in trial operation.
Consult the manufacturer or the SIEMENS service center when necessary.
For start up, system motor converter: A&D Hotline [phone]
For motor / motor components: Contact in the works [phone]
WARNING
Hazard from rotating rotor!
Protect the output elements against accidental contact!
Secure feather key (if present) against being thrown out.
NOTICE
The brake is designed for emergency stops (power cut, emergency stop).
It is not permitted to be used as a working brake.
After the motor has been switched off, it functions as a holding brake.