Siemens SIMOTICS T-1FW6 Instruction sheet

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SIMOTICS
Drive Technology
Naturally cooled 1FW6 built-in
torque motors
Configuration Manual
07/2017
6SN1197
-0AE01-0BP3
Introduction
Fundamental safety
instructions
1
Description of the motor
2
Mechanical properties
3
Motor components and
options
4
Configuration
5
Technical data and
characteristics
6
Preparation for use
7
Electrical connection
8
Installation drawings/
Dimension drawings
9
Coupled motors
10
Appendix
A

Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
Document order number: 6SN1197-0AE01-0BP3
Ⓟ
11/2017 Subject to change
Copyright © Siemens AG 2013 - 2017.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Naturally cooled 1FW6 built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3 3
Introduction
Standard version
This documentation only describes the functionality of the standard version. The machine
OEM documents any extensions or changes to the motor made by it.
For reasons of clarity, this documentation cannot contain all of the detailed information on all
of the product types. Moreover, this documentation cannot take into consideration every
possible type of installation, operation, and maintenance.
This documentation should be kept in a location where it can be easily accessed and made
available to the personnel responsible.
Target group
This manual is aimed at planning, project, and design engineers as well as electricians,
fitters, and service personnel.
Benefits
This configuration manual enables the target group to comply with the rules and guidelines
that apply when torque motors are configured. It helps you select products and functions.
Text features
In addition to the notes that you must observe for your own personal safety as well as to
avoid material damage, in this document you will find the following text features:
Operating instructions
Operating instructions with the specified sequence are designated using the following
symbols:
The arrow indicates the start of the operating instructions.
The individual handling steps are numbered.
1. Execute the operating instructions in the specified sequence.
The square indicates the end of the operating instruction.
Operating instructions without a specified sequence are identified using a bullet point:
●Execute the operating instructions.

Introduction
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4Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3
Enumerations
●Enumerations are identified by a bullet point without any additional symbols.
–Enumerations at the second level are hyphenated.
Notes
Notes are shown as follows:
Note
A Note is an important item of information about the product, handling of the product or the
relevant section of the document. Notes provide you with help or further suggestions/ideas.
More information
Information on the following topics is available at:
●Ordering documentation / overview of documentation
●Additional links to download documents
●Using documentation online (find and search in manuals / information)
More information (https://support.industry.siemens.com/cs/de/en/view/108998034)
If you have any questions regarding the technical documentation (e.g. suggestions,
corrections), please send an e-mail to the following address E-mail
(mailto:[e-mail]).
Internet address for products
Products (http://www.siemens.com/motioncontrol)
My support
The following link provides information on how to create your own individual documentation
based on Siemens content, and adapt it for your own machine documentation:
My support (https://support.industry.siemens.com/My/de/en/documentation)
Note
If you want to use this function, you must first register.
Later, you can log on with your login data.

Introduction
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Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3 5
Training
The following link provides information on SITRAIN - training from Siemens for products,
systems and automation engineering solutions:
SITRAIN (http://siemens.com/sitrain)
Technical Support
Country-specific telephone numbers for technical support are provided on the Internet under
Contact:
Technical Support (https://support.industry.siemens.com)
Usage phases and their documents/tools
Table 1 Usage phases and the required documents/tools
Usage phase
Document / tool / measure
Orientation •SINAMICS S Sales Documentation
•Siemens Internet pages Motion Control
Planning / configuring •SIZER configuration tool
•CAD-Creator selection and engineering tool
for dimension drawings, 2D/3D CAD data, generating system docu-
mentation
•DT Configurator to select and configure drive products
•Configuration Manuals, Motors
•Configuring notes from Catalogs NC 61 and NC 62
•SINAMICS S120 Configuration Manuals
•SINAMICS S120 Safety Integrated Function Manual
•SINAMICS S120 List Manual
•Technical Support
–Mechatronic support
–Application support
–Technical Application Center
Deciding / ordering •Catalogs NC 61, NC 62, PM 21
•SIZER configuring tool (generating parts lists)
Transporting / storing •Operating instructions, motors

Introduction
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6Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3
Usage phase
Document / tool / measure
Installation / mounting •Operating instructions, motors
•Installation instructions for the machine
•SINAMICS S120 Manuals
•Documentation for encoders
•Examples of additional, possibly necessary documentation for the
following system components:
–Cooling system
–Brake
–Line filter
–HFD reactor or Active Interface Module
Commissioning /
operating
•Siemens commissioning training courses (SITRAIN courses)
•Commissioning support provided by Siemens
•Operating instructions, motors
•Configuration Manual Motors
•STARTER commissioning tool
•SINAMICS S120 Getting Started
•SINAMICS S120 Manuals
•SINAMICS S120 Commissioning Manual
•SINAMICS S120 List Manual
•SINAMICS S120 Function Manuals
•Documentation for encoders
•Examples of additional, possibly necessary documentation for the
following system components:
–Cooling system
–Brake
–Line filter
–HFD reactor or Active Interface Module
Maintenance / decom-
missioning / disposal
•Operating instructions, motors
Websites of third parties
This publication contains hyperlinks to websites of third parties. Siemens does not take any
responsibility for the contents of these websites or adopt any of these websites or their
contents as their own, because Siemens does not control the information on these websites
and is also not responsible for the contents and information provided there. Use of these
websites is at the risk of the person doing so.

Introduction
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Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3 7
Information regarding third-party products
Note
Recommendation relating to third-party products
This document contains recommendations relating to third
-party products. Siemens accepts
the fundamental suitability of these third
-party products.
You can use equivalent products from other manufacturers.
Siemens does not accept any warranty for the pro
perties of third-party products.

Introduction
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8Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3

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Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3 9
Table of contents
Introduction............................................................................................................................................. 3
1 Fundamental safety instructions............................................................................................................ 13
1.1 General safety instructions .....................................................................................................13
1.2 Equipment damage due to electric fields or electrostatic discharge ......................................19
1.3 Industrial security ....................................................................................................................20
1.4 Residual risks of power drive systems....................................................................................21
2 Description of the motor ........................................................................................................................ 23
2.1 Highlights and benefits............................................................................................................24
2.1.1 Overview .................................................................................................................................24
2.1.2 Benefits ...................................................................................................................................25
2.2 Use for the intended purpose .................................................................................................26
2.3 Technical features and ambient conditions ............................................................................28
2.3.1 Directives and standards ........................................................................................................28
2.3.2 Danger from strong magnetic fields........................................................................................29
2.3.3 Technical features...................................................................................................................34
2.3.4 Defining the direction of rotation .............................................................................................35
2.3.5 Environmental conditions for stationary use...........................................................................35
2.3.6 Scope of delivery ....................................................................................................................37
2.3.6.1 Naturally-ventilated built-in torque motor ................................................................................37
2.3.6.2 Supplied pictograms ...............................................................................................................37
2.4 Derating factors.......................................................................................................................38
2.5 Selection and ordering data....................................................................................................38
2.5.1 Order designation ...................................................................................................................38
2.5.1.1 Naturally cooled standard 1FW6 built-in torque motors .........................................................39
2.5.1.2 Stator as individual component...............................................................................................40
2.5.1.3 Rotor as individual component ...............................................................................................41
2.5.1.4 Ordering notes ........................................................................................................................41
2.5.1.5 Ordering examples..................................................................................................................42
2.5.2 Selection and ordering data 1FW6 .........................................................................................42
2.6 Rating plate data.....................................................................................................................44
3 Mechanical properties ........................................................................................................................... 45
3.1 Cooling....................................................................................................................................45
3.2 Degree of protection ...............................................................................................................46
3.3 Vibration response..................................................................................................................47
3.4 Noise emission........................................................................................................................47

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3.5 Service and inspection intervals ............................................................................................ 47
3.5.1 Safety instructions for maintenance....................................................................................... 47
3.5.2 Maintenance work.................................................................................................................. 53
3.5.3 Checking the insulation resistance ........................................................................................ 54
4 Motor components and options ............................................................................................................. 55
4.1 Motor components ................................................................................................................. 55
4.1.1 Overview of the motor construction ....................................................................................... 55
4.1.2 Temperature monitoring and thermal motor protection ......................................................... 56
4.1.2.1 Temperature monitoring circuits Temp-S and Temp-F.......................................................... 56
4.1.2.2 Technical features of temperature sensors ........................................................................... 60
4.1.3 Encoders ................................................................................................................................ 63
4.1.4 Bearings ................................................................................................................................. 67
4.1.5 Braking concepts.................................................................................................................... 68
4.2 Options................................................................................................................................... 70
5 Configuration ........................................................................................................................................ 71
5.1 Configuring software .............................................................................................................. 71
5.1.1 SIZER configuration tool ........................................................................................................ 71
5.1.2 STARTER drive/commissioning software.............................................................................. 72
5.2 Configuring workflow.............................................................................................................. 72
5.2.1 General mechanical conditions.............................................................................................. 74
5.2.2 Specification of the duty cycle................................................................................................ 75
5.2.3 Torque-time diagram.............................................................................................................. 78
5.2.4 Selecting motors .................................................................................................................... 81
5.2.5 Uneven current load............................................................................................................... 81
5.2.6 Motor torque-speed diagram.................................................................................................. 82
5.2.7 Torque-speed requirements................................................................................................... 84
5.2.8 Checking the moments of inertia ........................................................................................... 85
5.2.9 Selecting the drive system components for the power connection........................................ 86
5.2.10 Calculation of the required infeed .......................................................................................... 87
5.2.11 Voltage Protection Module..................................................................................................... 87
5.3 Examples ............................................................................................................................... 88
5.4 Mounting ................................................................................................................................ 93
5.4.1 Safety instructions for mounting............................................................................................. 93
5.4.2 Forces that occur between the stator and rotor ..................................................................... 97
5.4.3 Installation device................................................................................................................... 99
5.4.4 Specifications for mounting torque motors .......................................................................... 103
5.4.5 Procedure when installing the motor ................................................................................... 105
5.4.6 Checking the work carried out ............................................................................................. 106
5.4.7 Installation examples ........................................................................................................... 107
6 Technical data and characteristics .......................................................................................................109
6.1 Explanations of the formula abbreviations........................................................................... 109
6.2 Data sheets and diagrams ................................................................................................... 116
6.2.1 1FW6053-xxxxx-xxxx........................................................................................................... 117
6.2.2 1FW6063-xxxxx-xxxx........................................................................................................... 132

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7 Preparation for use ............................................................................................................................. 147
7.1 Transporting..........................................................................................................................149
7.1.1 Ambient conditions for transportation ...................................................................................149
7.1.2 Packaging specifications for transport by air ........................................................................150
7.1.3 Lifting rotors ..........................................................................................................................150
7.2 Storage .................................................................................................................................151
7.2.1 Ambient conditions for long-term storage.............................................................................151
7.2.2 Storage in rooms and protection against humidity ...............................................................152
8 Electrical connection ........................................................................................................................... 153
8.1 Permissible line system types...............................................................................................156
8.2 Motor circuit diagram ............................................................................................................156
8.3 System integration ................................................................................................................157
8.3.1 Drive system .........................................................................................................................157
8.3.2 Sensor Module SME12x .......................................................................................................160
8.3.3 TM120 Terminal Module.......................................................................................................161
8.3.4 SMC20 Sensor Module.........................................................................................................161
8.3.5 Electrical connection components ........................................................................................161
8.3.6 Data for the power cable at the stator...................................................................................164
8.3.7 PIN assignments for plug connectors ...................................................................................165
8.3.8 Power connection .................................................................................................................166
8.3.9 Signal connection..................................................................................................................167
8.3.10 Shielding, grounding, and equipotential bonding..................................................................169
8.3.11 Requirements for the motor supply cables ...........................................................................170
9 Installation drawings/Dimension drawings ........................................................................................... 171
9.1 Information on the installation drawings ...............................................................................171
9.2 Installation drawing/dimension drawing 1FW6053-xxB ........................................................173
9.3 Installation drawing/dimension drawing 1FW6063-xxB ........................................................177
10 Coupled motors .................................................................................................................................. 181
10.1 Operating motors connected to an axis in parallel ...............................................................181
10.2 Master and stoker .................................................................................................................181
10.3 Machine design and adjustment of the phase angle ............................................................183
10.4 Connection examples for parallel operation .........................................................................184
10.5 Janus arrangement for 1FW505 and 1FW606 .....................................................................187

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A Appendix .............................................................................................................................................189
A.1 Recommended manufacturers for braking elements........................................................... 189
A.2 List of abbreviations ............................................................................................................. 190
A.3 Environmental compatibility ................................................................................................. 191
A.3.1 Environmental compatibility during production .................................................................... 191
A.3.2 Disposal ............................................................................................................................... 191
A.3.2.1 Guidelines for disposal......................................................................................................... 191
A.3.2.2 Disposing of 1FW6 rotors .................................................................................................... 192
A.3.2.3 Disposal of packaging.......................................................................................................... 192
Index ...................................................................................................................................................193

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Fundamental safety instructions
1
1.1
General safety instructions
WARNING
Electric shock and danger to life due to other energy sources
Touching live components can result in death or severe injury.
•Only work on electrical devices when you are qualified for this job.
•Always observe the country-specific safety rules.
Generally, the following six steps apply when establishing safety:
1. Prepare for disconnection. Notify all those who will be affected by the procedure.
2. Isolate the drive system from the power supply and take measures to prevent it being
switched back on again.
3. Wait until the discharge time specified on the warning labels has elapsed.
4. Check that there is no voltage between any of the power connections, and between any
of the power connections and the protective conductor connection.
5. Check whether the existing auxiliary supply circuits are de-energized.
6. Ensure that the motors cannot move.
7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water. Switch the energy sources to a safe state.
8. Check that the correct drive system is completely locked.
After you have completed the work, restore the operational readiness in the inverse
sequence.
WARNING
Electric shock due to connection to an unsuitable power supply
When equipment is connected to an unsuitable power supply, exposed components may
carry a hazardous voltage that might result in serious injury or death.
•Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.

Fundamental safety instructions
1.1 General safety instructions
Naturally cooled 1FW6 built-in torque motors
14 Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3
WARNING
Electric shock due to damaged motors or devices
Improper handling of motors or devices can damage them.
Hazardous voltages can be present at the enclosure or at exposed components on
damaged motors or devices.
•Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
•Do not use any damaged motors or devices.
WARNING
Electric shock due to unconnected cable shield
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
•As a minimum, connect cable shields and the conductors of power cables that are not
used (e.g. brake cores) at one end at the grounded housing potential.
WARNING
Electric shock if there is no ground connection
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when
touched, can result in death or severe injury.
•Ground the device in compliance with the applicable regulations.
WARNING
Arcing when a plug connection is opened during operation
Opening a plug connection when a system is operation can result in arcing that may cause
serious injury or death.
•Only open plug connections when the equipment is in a voltage-free state, unless it has
been explicitly stated that they can be opened in operation.

Fundamental safety instructions
1.1 General safety instructions
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Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3 15
NOTICE
Property damage due to loose power connections
Insufficient tightening torques or vibration can result in loose power connections. This can
result in damage due to fire, device defects or malfunctions.
•Tighten all power connections to the prescribed torque.
•Check all power connections at regular intervals, particularly after equipment has been
transported.
WARNING
Unexpected movement of machines caused by radio devices or mobile phones
When radio devices or mobile phones with a transmission power > 1 W are used in the
immediate vicinity of components, they may cause the equipment to malfunction.
Malfunctions may impair the functional safety of machines and can therefore put people in
danger or lead to property damage.
•If you come closer than around 2 m to such components, switch off any radios or mobile
phones.
•Use the "SIEMENS Industry Online Support App" only on equipment that has already
been switched off.
WARNING
Unrecognized dangers due to missing or illegible warning labels
Dangers might not be recognized if warning labels are missing or illegible. Unrecognized
dangers may cause accidents resulting in serious injury or death.
•Check that the warning labels are complete based on the documentation.
•Attach any missing warning labels to the components, where necessary in the national
language.
•Replace illegible warning labels.

Fundamental safety instructions
1.1 General safety instructions
Naturally cooled 1FW6 built-in torque motors
16 Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3
WARNING
Unexpected movement of machines caused by inactive safety functions
Inactive or non-adapted safety functions can trigger unexpected machine movements that
may result in serious injury or death.
•Observe the information in the appropriate product documentation before
commissioning.
•Carry out a safety inspection for functions relevant to safety on the entire system,
including all safety-related components.
•Ensure that the safety functions used in your drives and automation tasks are adjusted
and activated through appropriate parameterizing.
•Perform a function test.
•Only put your plant into live operation once you have guaranteed that the functions
relevant to safety are running correctly.
Note
Important safety notices for Safety Integrated functions
If you want to use Safety Integrated functions, you must observe the safety notices in the
Safety Integrated manuals.
WARNING
Failure of pacemakers or implant malfunctions due to electromagnetic fields
Electromagnetic fields (EMF) are generated by the operation of electrical power equipment,
such as transformers, converters, or motors. People with pacemakers or implants are at
particular risk in the immediate vicinity of this equipment.
•If you have a heart pacemaker or implant, maintain the minimum distance specified in
chapter "Correct usage" from such motors.

Fundamental safety instructions
1.1 General safety instructions
Naturally cooled 1FW6 built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3 17
WARNING
Failure of pacemakers or implant malfunctions due to permanent magnetic fields
Even when switched off, electric motors with permanent magnets represent a potential risk
for persons with heart pacemakers or implants if they are close to converters/motors.
•If you have a heart pacemaker or implant, maintain the minimum distance specified in
chapter "Correct usage".
•When transporting or storing permanent-magnet motors always use the original packing
materials with the warning labels attached.
•Clearly mark the storage locations with the appropriate warning labels.
•IATA regulations must be observed when transported by air.
WARNING
Injury caused by moving or ejected parts
Contact with moving motor parts or drive output elements and the ejection of loose motor
parts (e.g. feather keys) out of the motor enclosure can result in severe injury or death.
•Remove any loose parts or secure them so that they cannot be flung out.
•Do not touch any moving parts.
•Safeguard all moving parts using the appropriate safety guards.
WARNING
Fire due to inadequate cooling
Inadequate cooling can cause the motor to overheat, resulting in death or severe injury as a
result of smoke and fire. This can also result in increased failures and reduced service lives
of motors.
•Comply with the specified cooling requirements for the motor.

Fundamental safety instructions
1.1 General safety instructions
Naturally cooled 1FW6 built-in torque motors
18 Configuration Manual, 07/2017, 6SN1197-0AE01-0BP3
WARNING
Fire due to incorrect operation of the motor
When incorrectly operated and in the case of a fault, the motor can overheat resulting in fire
and smoke. This can result in severe injury or death. Further, excessively high
temperatures destroy motor components and result in increased failures as well as shorter
service lives of motors.
•Operate the motor according to the relevant specifications.
•Only operate the motors in conjunction with effective temperature monitoring.
•Immediately switch off the motor if excessively high temperatures occur.
CAUTION
Burn injuries caused by hot surfaces
In operation, the motor can reach high temperatures, which can cause burns if touched.
•Mount the motor so that it is not accessible in operation.
Measures when maintenance is required:
•Allow the motor to cool down before starting any work.
•Use the appropriate personnel protection equipment, e.g. gloves.