Siemens 1FK7 Series User manual

Geared motors -
Helical / Helical bevel gear units
Instructions Edition 03 / 2005
Getriebemotoren - Stirn-/Winkelgetriebe
Motoréducteurs - Réducteurs à engrenage cylindrique / réducteurs coniques
Motorreductores - Engranaje recto / acodado
610.40 064.01
Motoriduttori - Ingranaggio a ruote cilindriche/coniche
Kuggväxelmotorer - Kugg-/vinkeldrev

ENGLISH
2610.40 064.01 Siemens AG
CONTENTS
1 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2 Product information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
2.1.2 Gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
2.1.3 Motor adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1.4 Hollow shaft with shrink disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1.5 Hollow shaft and key link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.1.6 Torque bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.2 Scope of Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1 Rating plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.2 Gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.3 Motor adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4 Transport, assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.1 Transport, storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.2 Installation, assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2.2 Specific features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.1 Checks before starting up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.2 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6 Instructions in case of faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.1 General instructions for rectifying faults . . . . . . . . . . . . . . . . . . . . . . . . 29
6.2 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7 Inspection, maintenance, disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.1 Maintenance / repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.1.1 General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.1.2 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.2 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8 Other applicable documentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

DEUTSCH
Siemens AG 610.40 064.01 3
INHALT
1 Allgemeine Sicherheitshinweise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2 Angaben zum Produkt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.1 Produktbeschreibung. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.1.1 Allgemeines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.1.2 Getriebe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.1.3 Motoradapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.1.4 Hohlwelle mit Schrumpfscheibe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.1.5 Hohlwelle mit Passfederverbindung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
2.1.6 Drehmomentstütze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
2.2 Lieferumfang . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3 Technische Daten . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.1 Typenschild . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.2 Merkmale. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.2.1 Allgemeines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.2.2 Getriebe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.2.3 Motoradapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4 Transport, Montage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.1 Transport, Lagerung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.2 Aufstellung / Montage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.2.1 Allgemeines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.2.2 Besonderheiten . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5 Inbetriebnahme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.1 Prüfungen vor Inbetriebnahme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.2 Inbetriebnahme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6 Hinweise bei Störungen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.1 Allgemeines zur Störungsbeseitigung . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.2 Ersatzteile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7 Inspektion, Wartung, Entsorgung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.1 Wartung / Instandhaltung. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.1.1 Allgemeine Hinweise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.1.2 Schmierung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.2 Entsorgung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
8 Mitgeltende Unterlagen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

FRANÇAIS
4610.40 064.01 Siemens AG
SOMMAIRE
1 Consignes générales de sécurité . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2 Indications relatives au produit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
2.1 Description du produit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
2.1.1 Généralités . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
2.1.2 Réducteur . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
2.1.3 Adaptateur à moteur . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
2.1.4 Arbre creux pour connexion par disques frettés . . . . . . . . . . . . . . . . . . . . . . . 63
2.1.5 Arbre creux avec connexion à clavette. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
2.1.6 Dispositif de compensation de couple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
2.2 Equipements fournis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
3 Caractéristiques techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
3.1 Plaque signalétique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
3.2 Caractéristiques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.2.1 Généralités . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.2.2 Réducteur . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.2.3 Adaptateur à moteur . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
4 Transport, montage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4.1 Transport, positionnement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4.2 Installation, montage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
4.2.1 Généralités . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
4.2.2 Particularités . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
5 Mise en service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
5.1 Vérifications avant la mise en service . . . . . . . . . . . . . . . . . . . . . . . . . . 76
5.2 Mise en service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
6 Remarques en cas de dérangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
6.1 Généralités en matière de dépannage . . . . . . . . . . . . . . . . . . . . . . . . . 77
6.2 Pièces détachées . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
7 Inspection, entretien, élimination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
7.1 Entretien / Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
7.1.1 Instructions générales. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
7.1.2 Lubrification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
7.2 Environnement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
8 Documents valables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

ESPAÑOL
Siemens AG 610.40 064.01 5
ÍNDICE
1 Indicaciones generales de seguridad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
2 Datos del producto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
2.1 Descripción del producto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
2.1.1 Generalidades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
2.1.2 Engranaje . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
2.1.3 Adaptador del motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
2.1.4 Árbol hueco con disco de contracción . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
2.1.5 Árbol hueco con conexión de lengüeta de ajuste. . . . . . . . . . . . . . . . . . . . . . 90
2.1.6 Soporte de momento de giro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
2.2 Volumen de suministro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
3 Datos técnicos. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
3.1 Placa de características. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
3.2 Características. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
3.2.1 Generalidades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
3.2.2 Engranaje . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
3.2.3 Adaptador del motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
4 Transporte, montaje . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
4.1 Transporte, almacenamiento. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
4.2 Instalación / Montaje . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
4.2.1 Generalidades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
4.2.2 Aspectos especiales. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
5 Puesta en servicio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
5.1 Comprobaciones antes de la puesta en servicio . . . . . . . . . . . . . . . . . 101
5.2 Puesta en servicio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
6 Indicaciones en caso de avería . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
6.1 Indicaciones generales para la reparación de una avería . . . . . . . . . . 102
6.2 Piezas de recambio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
7 Inspección, mantenimiento, eliminación de residuos. . . . . . . . . . . . . . . . 103
7.1 Mantenimiento . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
7.1.1 Indicaciones generales. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
7.1.2 Lubrificación . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
7.2 Evacuación . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
8 Documentación válida . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

ITALIANO
6610.40 064.01 Siemens AG
INDICE
1 Avvertenze generiche di sicurezza . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
2 Dati sul prodotto. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
2.1 Descrizione del prodotto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
2.1.1 Informazioni generali. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
2.1.2 Riduttore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
2.1.3 Adattatore per motore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
2.1.4 Albero cavo con calettatore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
2.1.5 Albero cavo e collegamento con chiavetta . . . . . . . . . . . . . . . . . . . . . . . . . . 115
2.1.6 Supporto di coppia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
2.2 Fornitura . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
3 Caratteristiche tecniche. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
3.1 Targhetta . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
3.2 Caratteristiche . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
3.2.1 Informazioni generali. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
3.2.2 Riduttore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
3.2.3 Adattatore per motore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
4 Trasporto, montaggio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
4.1 Trasporto, stoccaggio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
4.2 Installazione / Montaggio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
4.2.1 Informazioni generali. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
4.2.2 Particolarità. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
5 Messa in funzione. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
5.1 Verifiche prima della messa in funzione . . . . . . . . . . . . . . . . . . . . . . . 126
5.2 Messa in funzione . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
6 Istruzioni in caso di guasto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
6.1 Informazioni generali sull’eliminazione di guasti . . . . . . . . . . . . . . . . . 127
6.2 Pezzi di ricambio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
7 Ispezione, manutenzione, smaltimento . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
7.1 Manutenzione/Messa a punto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
7.1.1 Indicazioni generali . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
7.1.2 Lubrificazione . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
7.2 Smaltimento . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
8 Ulteriori documentazioni valide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

SVENSKA
Siemens AG 610.40 064.01 7
INNEHÅLL
1 Allmän säkerhetsinformation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
2 Uppgifter om produkten . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
2.1 Produktbeskrivning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
2.1.1 Allmänt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
2.1.2 Växel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
2.1.3 Motoradapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
2.1.4 Hålaxel med krympbricka . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
2.1.5 Hålaxel med fjäderkilsanslutning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
2.1.6 Vridmomentstöd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
2.2 Leveransens omfattning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
3 Tekniska data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
3.1 Typskylt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
3.2 Kännetecken . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
3.2.1 Allmänt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
3.2.2 Växel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
3.2.3 Motoradapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
4 Transport, montage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
4.1 Transport, lagring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
4.2 Uppställning / montering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
4.2.1 Allmänt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
4.2.2 Särskilda egenskaper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
5 Driftsättning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
5.1 Kontroller innan driftsättning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
5.2 Driftsättning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
6 Information vid störningar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
6.1 Allmänt om åtgärdande av störningar . . . . . . . . . . . . . . . . . . . . . . . . . 151
6.2 Reservdelar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
7 Inspektion, underhåll, avfallshantering . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
7.1 Underhåll / reparationer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
7.1.1 Allmänna anvisningar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
7.1.2 Smörjning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
7.2 Kassering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
8 Ytterligare giltiga dokument. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

SVENSKA
8610.40 064.01 Siemens AG

ENGLISH
Siemens AG 610.40 064.01 9
This manual contains notes which you should observe to ensure your own personal
safety, as well to protect the product and connected equipment. Notices relating to your
personal safety are highlighted by a warning triangle. Notices solely relating to material
damage do not have an accompanying triangle. They are shown as follows according to
the degree of danger involved.
DANGER
Pictogram
indicates an imminently hazardous situation which, if
not avoided by the appropriate precautionary
measures, will result in death, serious injury or
substantial material damage.
WARNING
Pictogram
indicates an imminently hazardous situation which, if
not avoided by the appropriate precautionary
measures, could result in death, serious injury or
substantial material damage.
CAUTION
Pictogram used with the warning triangle indicates a potentially
hazardous situation which, if not avoided, may result
in minor or moderate injury.
CAUTION
used without the warning triangle indicates a potentially hazardous
situation which, if not avoided, may result in damage to property.
NOTICE
indicates that an undesirable result or event may occur if the notice
is not observed.

ENGLISH
10 610.40 064.01 Siemens AG
Qualified Personnel
The device/system may only be set up and operated in conjunction with this manual. Only
qualified personnel should be allowed to install and work on the this equipment. Qualified
persons within the meaning of the safety instructions in this manual are persons who are
authorized to commission, ground, and mark devices, systems and circuits in accordance
with established safety practices and standards.
Intended Usage
Please note the following:
This device and its components may only be used for the applications described in the
catalogue and configuration guide, and only in conjunction with devices or components
from other manufacturers which have been approved or recommended by Siemens.
This product can only function correctly and safely if it is transported, stored, set up, and
installed correctly, and operated and maintained as recommended.
Disclaimer of Liability
We have checked the contents of this manual. Since deviations cannot be precluded
entirely, we cannot guarantee full agreement. However, the data in the manual are
reviewed regularly and any necessary corrections included in subsequent editions.
Suggestions for improvement are welcomed.
©Copyright Siemens AG 2005. All rights reserved
The reproduction, transmission or use of this document or its contents is not permitted
without express written authority. Offenders will be liable for damages.
All rights, including rights created by patent grant or registration of a utility model or
design, are reserved.
Siemens AG
Bereich Automatisierungs- und Antriebstechnik
Geschäftsgebiet Motion Control Systeme (MC)
D-97615 Bad Neustadt an der Saale, Germany

ENGLISH
Siemens AG 610.40 064.01 11
1 General safety instructions
These operating instructions contain all the necessary information concerning the trans-
port, installation, initial start up, maintenance etc. of geared motors.
This operating manual applies in conjunction with the SIEMENS project planning guide
and the operating manual "Three-Phase Servomotors".
The fulfilment of any rights under the warranty is conditional upon exact compliance with
the specifications and instructions in these operating instructions.
To prevent hazards of any kind arising during transport, storage, mounting, start
up, maintenance etc., the instructions relating to safety and hazards in these op-
erating instructions and the operating instructions for three-phase servomotors
(1FK7.) must be complied with, without fail. Failure to observe the instructions can
lead to serious personal injuries or property damage.
Ensure that your end product conforms to all currently valid legal requirements.
Follow the compulsory national, local and installation-specific regulations.
These motors must not be brought into use until it has been established that the
end product conforms to the currently valid directives.
Mechanical hazards, arising for example from a freely revolving transmission shaft,
must be prevented by suitable protective devices. All the keys in the shafts must be se-
cured.
Electrical hazards must be prevented by precisely following the instructions in the
"Initial start up" section.
The motors’ rotors contain permanent magnets with high magnetic flux densities which
exert strong attractive forces on ferromagnetic bodies.
People fitted with a heart pacemaker are at risk in the vicinity of a disassembled
rotor.
Data stored on electronic data media may be destroyed.
It is forbidden to use these servomotors in areas at risk of explosion, unless this is ex-
pressly authorized.
The drive must be specially equipped by the manufacturer for operation outside the per-
missible temperature range.
Hazards with high temperature. Do not touch the hot gearbox/motor casing with your
bare hands. A high operating temperature may cause burns or nervous reactions. The
surface temperature of the motors can reach 140°C, that of the gear 90°C.
Do not touch hot surfaces!
Temperature-sensitive components (electric lines, electronic components) must not
touch hot surfaces. Overheating in the motors may destroy the windings and bearings,
and demagnetize the permanent magnets.
Only operate the motors with effective temperature control.
Intended Usage
Usage for the intended purpose includes observing all the specifications in the operating
manual and the project planning guide "Three-phase servomotors".
The gears/geared motors have been designed for the permissible outputs and loads stat-
ed in the catalog.
The geared motors may only be used for the purpose for which they have been designed,
taking all operating factors into account. Any overload of the drives is deemed as not be-
ing use for the intended purpose. The manufacturer shall not be liable for any damage
ensuing from any unauthorized modifications to any part of the drive.

ENGLISH
12 610.40 064.01 Siemens AG
2 Product information
2.1 Product description
2.1.1 General information
The geared motors consist of a three-phase servomotor (1FK7.) with a
flange-mounted gearbox. The three-phase servomotors are supplied with mounted gear-
boxes. Some models are supplied with an additional clutch.
The three-phase servomotor may be combined with all the gears / motor adapters
(clutches) described. The configuration (selection of the combination of three-phase ser-
vomotor and gear/clutch) has to be user-related to achieve this.
Three-phase servomotors (1FK7.) are permanent magnet excited, three-phase synchro-
nous
motors (three-phase servomotors) for operating with motor-controlled indirect a.c. con-
verters according to the sinusoidal current principle. The motors are intended for driving
and positioning machine tools, production machines, robots and handling devices.
2.1.2 Gears
2.1.2.1 General information
There are various models and designs of gears.
The gearing down stages reduce the usually high input speed to the desired lower output
speed. The input torque is multiplied by the ratio to the output torque (reduced by a slight
efficiency loss in the gear).
Design with Types of construction Gear shaft types
Worm gear and bevel
wheel gear
- Circle of tapped holes
- Flange design
- Foot mounting construction
and circle of tapped holes
- Foot mounting construction
and flange design
- Solid shaft with key
- Hollow shaft with a
keyway
- Hollow shaft with shrink
disk
Flat gear - Flange design
- Circle of tapped holes
- Solid shaft with/without
key
- Hollow shaft with a
keyway
- Hollow shaft with shrink
disk
Circular gear - Foot mounting construction
- Circle of tapped holes
- Flange design
- Foot mounting construction
and circle of tapped holes
- Foot mounting construction
and flange design
- Solid shaft with/without
key
NOTE
See the type plate for the particular design and mounting position.
The quantity of lubricant to fill (quantity of oil) depends upon the position in
which the gearbox is mounted, and is stated on the type plate.

ENGLISH
Siemens AG 610.40 064.01 13
2.1.2.2 Worm gear
Fig. 1 Motor with worm gear (example)
Worm gear/motors are constructed in block design, and have one or two spur gear stag-
es (2 or 3 stage gear) upstream of the worm unit. The output shaft outputs at an angle of
90° to the input shaft. The worm unit has a hardened, ground steel worm and bronze
worm wheel, it dampens impacts and shocks. The teeth have a narrow flank clearance.
2.1.2.3 Bevel wheel gear
Fig. 2 Motor with bevel wheel gear (example)
Bevel wheel gear/ motors are constructed in block design.
The gear sizes K2 to K4 not only have the bevel wheel stage but also one or two up-
stream spur gear stages (2 or 3-stage gear). Sizes K5 to K10 not only have the bevel
wheel stage but are also equipped with one downstream and one or two upstream spur
gear stages (3 or 4-stage gear). The output shaft is arranged 90° offset from the drive
shaft. The curved tooth bevel wheel stage allows a narrow flank clearance.

ENGLISH
14 610.40 064.01 Siemens AG
2.1.2.4 Flat gear
Fig. 3 Motor with flat gear (example)
Flat gear/motors are constructed in compact block design with a 2 or 3 stage spur gear,
an extremely flat casing and a long axle distance.
The output shaft is designed as a solid or hollow shaft.
2.1.2.5 Circular gear
Fig. 4 Motor with circular gear (example)
Spur gear/ motors are constructed in compact block design with a 2 or 3 stage spur gear
transmission. The drive and output shafts are coaxial.

ENGLISH
Siemens AG 610.40 064.01 15
2.1.3 Motor adapter
If no direct motor gear mounting is provided, motor adapters (with a square flange) are
used for mounting servomotors (according to IEC or NEMA-C) on a gearbox.
Fig. 5 Motor adapter (example)
2.1.3.1 Motor adapter with curved tooth clutch
Servomotors are mounted on the gearbox by means of motor adapters (with a square
flange). Servomotors can be mounted if the shaft end and mounting flange have standard
true running, axial run-out deviation and coaxial qualities complying with DIN 42955-N.
The motor does not have to be oil-tight. The centering diameter must be designed with a
tolerance complying with ISO j6, the shaft end complying with tolerance ISO k6, and the
key complying with DIN 6885 sheet 1. The motor can be mounted and dismounted with-
out coming into contact with lubricant. The motor shaft is linked to the gear input shaft by
the freely movable, torsionally rigid and maintenance-free curved tooth clutch. The clutch
runs dry and has a maximum continuous operating temperature of 80°C. The motor
adapter does not require any special maintenance.
2.1.3.2 Motor adapter with plug-in connector, zero-backlash
Motor adapters with zero backlash, axially braced, plug-in metal bellows-type clutch are
used for mounting servomotors on gearboxes. The motors preferably have smooth shafts
(without key). The clutch bush mounted on the gear side has a spring-loaded metal bel-
lows. For this reason, standard true running, axial run-out deviation and coaxial qualities
complying with DIN 42955-N are adequate for the shaft ends and the mounting flange of
the mounted motor.
2.1.4 Hollow shaft with shrink disk
Shaft mounted gearboxes are inserted onto the drive shaft of the machine that is to be
driven. The reaction torque must be supported either by flange-mounting the gearbox on
the machine or by a torque bracket. In the case of flange mounting, the deviation from
perpendicularity between the flanged end surface on the machine and the shaft axis must
not exceed 0.03/100 mm because of the danger of distorting the bearing or causing an
impermissible bending load on the machine shaft.

ENGLISH
16 610.40 064.01 Siemens AG
Fig. 6 Hollow shaft (example)
Shrink disc connection:
The hollow shaft is connected to the smooth machine drive shaft by frictional engage-
ment produced by elastically constricting the hollow shaft with a shrink disk. This shaft-
hub link has absolute zero-backlash, and is therefore also non-wearing.
It can transmit high torques and axial forces with a high degree of true-running accuracy
(as a result of its self-centering characteristic).
The hollow shaft is made of high-tensile tempering steel.
Hollow shaft models (dependent upon size of gearbox):
- Hollow shafts with slots in the shrink seating area:
Machine shaft with tolerance complying with ISO h9.
- Hollow shafts without slots in the shrink seating area:
Machine shaft with tolerance complying with ISO h6.
CAUTION
The end of the hollow shaft with the shrink disk seating must not be loaded with
a radial operational force.

ENGLISH
Siemens AG 610.40 064.01 17
2.1.5 Hollow shaft and key link
The hollow gear shaft has a spiral groove which acts as a grease reservoir and prevents
fretting corrosion.
Fig. 7 Hollow shaft and key link
The machine shaft can be dismounted with the aid of a forcing off disk (see also Chapter
4.2.2.1 “Geared motor with hollow shaft and key link”).
Fig. 8 Dismounting the machine shaft
1 Force off
2Shrinkon
2.1.6 Torque bracket
A torque bracket can be mounted on three sides (GS1; GS2; GS5) of bevel gears (coni-
cal/worm gears) by screwing on a drive plate. The corresponding torque bracket can also
be mounted in two positions of rotation.

ENGLISH
18 610.40 064.01 Siemens AG
Fig. 9 Example of arrangement of the torque bracket on the side of the
gear (GS) 2; Eye of the torque bracket in the GS4 direction.
2.2 Scope of Delivery
The drive systems have been assembled individually, they have been tested and prop-
erly packed in the works.
Upon receipt of delivery, check that the delivery is complete, check for transport damage,
and whether the scope of delivery corresponds with the consignment notes.
SIEMENS cannot accept any liability for any shortages or deficiencies reported at a later
date. Any complaints must be reported to the transport company without delay.
Complaint instructions:
- Report detectable transport damage immediately to the carrier/transport company,
- Report detectable defects / incomplete delivery immediately to the responsible
SIEMENS representative.
The operating manual is part of the scope of delivery and shall therefore be kept in an
accessible place. As the delivery includes a separate type plate, the motor data must also
be kept on or near the machine or system.

ENGLISH
Siemens AG 610.40 064.01 19
3 Technical specifications
3.1 Rating plate
Fig. 10Rating plate (example)
*)
**)
1
2
3
4
5
6
7
8
9
10
11 12 13 1614 17 18 19 2015
28
27
26
25
24
23
3~ Motor
Made in Germany
T131 9430 01
EN 60034
1FK7101 - 5AF1 - 1SU5 - Z
001No. YF
Th.Cl. (F)
Resolver p=4
BRAKE 24VDC 17,6W 3043501
M
1N
15,5
27,0
Nm
Nm
11,8
19,0
A
A
M
10
N
I
270 V
iN
U90,2 (S3-60%)Nm
2N
M
64
IP
RN 000 N01
0
I
Z:
B42 + G63 + H11
gear unit type: K402ANG0060
ratio: I=6,000
mounting position: any
[6/1]
oil type: Mobil SHC 629
quantity of oil: 2,50 l
m: kg61
SIEMENS
C US
3000
2700
/min
/min
1N
n
1max
n
500
49,2
/min
A
2
n
max
l
21
22
M2NfM1N ()=
n1N n1max n2
n1N
i
---------
=⇒≤
n1N n1max n2
n1max
i
--------------
=⇒>
1 Motor type: Three-phase servomotor
2 ID No., Production number
3 Zero speed continuous torque M0
[Nm]
4 Rated torque MN[Nm]
5 Temperature class
6 Encoder type code
7 Gear type code
8 Gear ratio code; [exact transmission
ratio]
9 Mounting position code Geared motor
10 Standards and regulations
11 Zero-speed current I0[A]
12 Rated current IN[A]
13 Induced voltage UIN [V]
14 Holding brake data
15 Maximum speed n1max [rpm] of the
motor (gear drive)
16 Type of protection
17 Rated speed n1N [rpm] of the motor
(gear drive)
18 Gearbox oil name
19 Gearbox oil quantity
20 Geared motor weight m [kg]
21 Bar code
22 Geared motor version
23 Encoder version
24 PTO rated torque M2N [Nm];
(operating mode) *)
25 PTO speed n2[1/min]
power take-off **)
26 Maximum current Imax [A]
27 Order options
28 SIEMENS motor type/ designation

ENGLISH
20 610.40 064.01 Siemens AG
3.2 Features
3.2.1 General information
The technical data of the drive is stated on the type plate.
Dimensions can be taken from the dimensional sketches in the relevant planning guide
or the DP tool "CAD-Creator".
Comply with permissible torques, make a current limitation on the servo
frequency converter if necessary.
The dimensional sheets of the DP tool "CAD-Creator" and the "Three-phase
servomotors" operating instructions contain additional technical values.
3.2.2 Gears
3.2.2.1 Worm gear
Transport temperature -20 °C to +40 °C (-4 °F to 104 °F)
Storage temperature 0 °C to +40 °C (32 °F to 104 °F)
Ambient temperatures -15 °C to +40 °C (5 °F to 104 °F)
otherwise the rated data are reduced
to 50 °C conversion factor 0,92
to 60 °C conversion factor 0,82
Installation altitude ≤up to 1000 m a.s.l,
2000 m conversion factor 0,94
2500 m conversion factor 0,9
Weight Refer to the type plate
Degree of protection as per EN 60-529 IP 65
Sound pressure level as per EN 60 034-9 approx. 75 dB(A)
Vibration severity grade as per EN 60 034-14 Grade N
True running, coaxiality, axial run-out devia-
tion as per IEC 60 072-1
Tolerance N
NOTE
The corresponding gear size can be seen in the second item of the gear type (see
type plate, fig. 7) or the second item of the first block of the order option.
Lubricant see rating plate
Oil filling quantity see rating plate
Bleeding:
- gear size 0 (mounting positions 2 and 5)
- gear sizes 1 to 4
- valve open
- valve lockable
Transport lifting tackle without