Siemens SIMATIC ET 200S User manual

SIMATIC Distributed I/O System ET 200S
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Preface
Description
1
Brief instructions on
commissioning ET 200S
2
Application planning
3
Assembling
4
Wiring and assembly
5
Commissioning
6
Functions
7
Alarm, error and system
messages
8
General technical
specifications
9
Interface modules
10
COMPACT modules
11
Order numbers
A
Dimensional drawings
B
IO address space
C
Response times
D
Leakage resistance
E
Interference-free operation
F
SIMATIC
Distributed I/O System
ET 200S
Operating Instructions
12/2005
A5E00515771-03
The following supplement is part of this documentation:
No. Designation Drawing number Edition
1 Product information A5E00734293-02 01/2005
2 Product information A5E00742496-02 01/2006
3 Product information A5E00743001-01 03/2006

Safety Guidelines
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
Danger
indicates that death or severe personal injury will result if proper precautions are not taken.
Warning
indicates that death or severe personal injury may result if proper precautions are not taken.
Caution
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
Caution
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
Notice
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Prescribed Usage
Note the following:
Warning
This device may only be used for the applications described in the catalog or the technical description and only in
connection with devices or components from other manufacturers which have been approved or recommended
by Siemens. Correct, reliable operation of the product requires proper transport, storage, positioning and
assembly as well as careful operation and maintenance.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Automation and Drives
Postfach 48 48
90437 NÜRNBERG
GERMANY
Order No.: A5E00515771-03
Edition 01/2006
Copyright © Siemens AG 2005.
Technical data subject to change

ET 200S
Operating Instructions, 12/2005, A5E00515771-03 iii
Preface
Purpose of the manual
The information in this manual is intended to enable you to operate the ET 200S Distributed
I/O System
• on the PROFIBUS DP as DP Slave
• as a PROFINET IO device on PROFINET
Required level of knowledge
To understand this manual, you should have general experience in the field of automation
engineering.
Manual's Range of Validity
This manual applies to the order numbers for the components of the ET 200S distributed I/O
system as specified in the appendix.
This manual contains a description of the components which were valid at the time the
manual was published. We reserve the right to enclose a Product Information bulletin
containing up-to-date information regarding new components and new versions of
components.
Changes in comparison to the previous version
The following changes/additions have been made since the previous version of the manual:
• IM151-3 PN HIGH FEATURE included
• Potential distributor module 4POTDIS included
Approvals
See chapter Technical data > Standards and certifications .
CE certification
See chapter Technical data > Standards and certifications .
Certification Mark for Australia (C-Tick Mark)
See chapter Technical data > Standards and certifications .

Preface
ET 200S
iv Operating Instructions, 12/2005, A5E00515771-03
Standards
See chapter Technical data > Standards and certifications .
Position in the information landscape
The following table shows a summary of the manuals for the ET 200S:
Manual Table of Contents
ET 200S Distributed I/O System (operating instructions) • Installing and wiring ET 200S
• Commissioning and diagnostics of ET 200S
• Functions
• Technical specifications of
– Interface modules
– COMPACT modules
• Order numbers for the ET 200S
ET 200S Distributed I/O System (manual) • Technical specifications of
– Terminal modules
– Power modules
– Digital electronic modules
– Analog electronic modules
– 4 IQ-SENSE
SIMATIC ET 200S motor starters
Fail-safe motor starters
Safety-Integrated SIGUARD System
• Installing and wiring of motor starters
• Commissioning and diagnostics of motor starters
• Technical specifications of motor starters
• Fail-safe motor starters
• Safety-Integrated SIGUARD System
• Order numbers for motor starters
PROFINET System Description • Basic principles of PROFINET
• Network components and structures
• Data exchange and communication
• PROFINET engineering
From PROFIBUS DP to PROFINET IO • Differences
• Blocks
• System status lists
• Diagnostics
ET 200S interface module IM151-7 CPU and Operations
List
• Addressing of IM151-7 CPU
• ET 200S with IM151-7 CPU in the PROFIBUS network
• Commissioning and diagnostics of IM151-7 CPU
• Technical specifications of the IM151-7 CPU
ET 200S FC Frequency Converter Operating Instructions • Installation
• Commissioning
• Control and regulation techniques
• Protection and monitoring functions
• Technical specifications
ET 200S FC Frequency Converter List Manual 2 • Parameter list
• Function block diagrams
• Alarm and fault messages

Preface
ET 200S
Operating Instructions, 12/2005, A5E00515771-03 v
Manual Table of Contents
Positioning ET 200S • 1STEP 5 V/204 kHz
• 1POS INC/Digital
• 1POS INC/Analog
• 1POS SSI/Digital
• 1POS SSI/Analog
• 1POS UNIVERSAL/Digital
Technological Functions ET 200S • 1COUNT 24 V/100 kHz
• 1COUNT 5 V/500 kHz
• 1SSI
• 2PULSE
Serial Interface Modules ET 200S • 1SI 3964/ASCII
• 1SI MODBUS/USS
Fail-safe Modules • 4/8 F-DI 24 VDC PROFIsafe
• 4 F-DO DC24/2A PROFIsafe
Weighing technology for the ET 200S • SIWAREX CS 1
– Hardware design and installation
– Weighing functions
– Instructions
– Reports and diagnostics
– Programming with
STEP 7
• SIWAREX CS 2
– Hardware design and installation
– Measuring function
– Programming with
STEP 7
The manuals are available on the Internet in German, English, French, Spanish and Italian (see Service & Support on the
Internet).
1 only German, English and French
2 only German and English
Guide
The manual contains the following guides which provide quick access to the specific
information you need:
• At the beginning of the manual you will find a complete table of contents and a list of the
figures and tables that appear in the manual.
• A heading indicating the contents of each section is provided in the left-hand column on
each page of each chapter.
• Following the appendix, you will find a glossary in which important technical terms used in
the manual are defined.
• Finally, a comprehensive index allows quick access to information on specific subjects.

Preface
ET 200S
vi Operating Instructions, 12/2005, A5E00515771-03
Special note
In addition to this manual you also need the manual of your DP master or PROFINET IO
controller.
Note
You will find a detailed listing of the contents of the ET 200S manuals in the preface to these
operating instructions under "Position in the information landscape". We recommend that
you begin by reading this section so as to find out which parts of which manuals are most
relevant to you in helping you to do what you want to do.
Recycling and disposal
Thanks to the fact that it is low in contaminants, the ET 200S is recyclable. For
environmentally compliant recycling and disposal of your electronic waste, please contact a
company certified for the disposal of electronic waste.
Contacts
See product information Technical Support, Contacts and Training .
You will find information on this in the product information on the intranet at:
http://www.siemens.com/automation/service
Search for the entry with the number 19293011.
Training
See product information Technical Support, Contacts and Training .
SIMATIC Technical Support
See product information Technical Support, Contacts and Training .
Service & Support on the Internet
See product information Technical Support, Contacts and Training .
See also
Order numbers for ET 200S accessories (Page A-5)
Order numbers for ET 200S network components (Page A-6)
Order numbers for ET 200S spare parts (Page A-7)
Order numbers for connecting cables for 4 IQ-SENSE electronic module (Page A-7)
Standards and approvals (Page 9-1)

ET 200S
Operating Instructions, 12/2005, A5E00515771-03 vii
Table of contents
Preface ......................................................................................................................................................iii
1 Description.............................................................................................................................................. 1-1
1.1 What are distributed I/O systems?............................................................................................. 1-1
1.2 What is PROFINET IO? ............................................................................................................. 1-3
1.3 What is the ET 200S distributed I/O system?............................................................................ 1-4
2 Brief instructions on commissioning ET 200S......................................................................................... 2-1
2.1 Commissioning on PROFIBUS DP............................................................................................ 2-1
2.1.1 Introduction ................................................................................................................................ 2-1
2.1.2 Install the ET 200S..................................................................................................................... 2-3
2.1.3 Wiring and assembling ET 200S................................................................................................ 2-4
2.1.4 Configuring ET 200S in the SIMATIC manager......................................................................... 2-5
2.1.5 Creating a user program............................................................................................................ 2-6
2.1.6 Switching on ET 200S................................................................................................................ 2-6
2.1.7 Evaluating diagnostic messages................................................................................................ 2-7
2.2 Commissioning on PROFINET IO ........................................................................................... 2-10
2.2.1 Introduction .............................................................................................................................. 2-10
2.2.2 ET 200S assembling and wiring up ......................................................................................... 2-12
2.2.3 Configuring ET 200S in the SIMATIC manager....................................................................... 2-14
2.2.4 Assigning device names for the IO device............................................................................... 2-15
2.2.5 Creating a user program.......................................................................................................... 2-15
2.2.6 Switching on ET 200S.............................................................................................................. 2-16
2.2.7 Evaluating diagnostic messages.............................................................................................. 2-17
2.2.8 Evaluating diagnostic messages.............................................................................................. 2-18
3 Application planning................................................................................................................................ 3-1
3.1 Switching on the ET 200S.......................................................................................................... 3-1
3.2 Use of the ET 200S in a redundant system............................................................................... 3-8
3.3 Limitation of connectable modules/maximum configuration ...................................................... 3-9
4 Assembling............................................................................................................................................. 4-1
4.1 Basic principles of installation.................................................................................................... 4-1
4.2 Installing the interface module ................................................................................................... 4-4
4.3 Installing the TM-P and TM-E terminal modules........................................................................ 4-5
4.4 Installing terminal modules TM-C for COMPACT modules ....................................................... 4-8
4.5 Installing additional terminals................................................................................................... 4-10
4.6 Remove / mount pluggable bridges for additional terminals.................................................... 4-14
4.7 Replacing the terminal box on the terminal module................................................................. 4-16
4.8 Installing the bus terminating module ...................................................................................... 4-18

Table of contents
ET 200S
viii Operating Instructions, 12/2005, A5E00515771-03
4.9 Installing the shield contact...................................................................................................... 4-19
4.10 Applying slot number labels and color identification labels...................................................... 4-21
5 Wiring and assembly .............................................................................................................................. 5-1
5.1 General rules and regulations for operating the ET 200S ......................................................... 5-1
5.2 Operating the ET 200S on a grounded incoming supply ........................................................... 5-3
5.3 Electrical configuration of the ET 200S...................................................................................... 5-6
5.4 Wiring the ET 200S.................................................................................................................... 5-7
5.4.1 Wiring rules for the ET 200S...................................................................................................... 5-7
5.4.2 Wiring a terminal module with screw-type terminals.................................................................. 5-8
5.4.3 Wiring a terminal module with spring terminals ......................................................................... 5-8
5.4.4 Wiring terminal modules with Fast Connect............................................................................... 5-9
5.4.5 Wiring terminal modules........................................................................................................... 5-12
5.4.6 Wiring an interface module with PROFIBUS DP interface (electrically) .................................. 5-15
5.4.7 Wiring an interface module with PROFIBUS DP interface (optically)...................................... 5-16
5.4.8 Wiring an interface module with PROFINET IO interface (electrically) ................................... 5-20
5.5 Plugging and removing electronic modules and COMPACT modules .................................... 5-22
5.5.1 Plug and label electronic or COMPACT modules.................................................................... 5-22
5.5.2 Removing and inserting modules during operation ................................................................. 5-27
6 Commissioning ....................................................................................................................................... 6-1
6.1 Safety tests prior to commissioning ........................................................................................... 6-1
6.2 Commissioning on PROFIBUS DP ............................................................................................ 6-1
6.2.1 Configuring ET 200S on PROFIBUS DP ................................................................................... 6-1
6.2.1.1 Basic principles of configuration for the ET 200S on PROFIBUS DP ....................................... 6-1
6.2.1.2 Grouping modules for the configuration..................................................................................... 6-3
6.2.1.3 Grouping digital input modules .................................................................................................. 6-5
6.2.1.4 Grouping digital output modules ................................................................................................ 6-6
6.2.1.5 Grouping motor starters ............................................................................................................. 6-7
6.2.1.6 Example of a Configuration........................................................................................................ 6-7
6.2.2 Commissioning and startup of ET 200S on PROFIBUS DP...................................................... 6-9
6.2.2.1 Setting the PROFIBUS Address ................................................................................................ 6-9
6.2.2.2 Commissioning ET 200S on PROFIBUS DP........................................................................... 6-10
6.2.2.3 Startup of the ET 200S on PROFIBUS DP.............................................................................. 6-12
6.3 Commissioning on PROFINET IO ........................................................................................... 6-13
6.3.1 Configuring the ET 200S on the PROFINET IO....................................................................... 6-13
6.3.2 Assigning device names to the I/O device............................................................................... 6-14
6.3.3 Grouping modules for the configuration................................................................................... 6-16
6.3.4 Commissioning and startup of ET 200S on PROFINET IO ..................................................... 6-18
7 Functions................................................................................................................................................ 7-1
7.1 Direct data exchange on PROFIBUS DP................................................................................... 7-1
7.2 Cycle synchronization on the PROFIBUS DP............................................................................ 7-3
7.2.1 Basics......................................................................................................................................... 7-3
7.2.2 Assigning the parameters for cycle Synchronization on the PROFIBUS DP ............................ 7-4
7.2.3 Fault correction during isochronous operation on PROFIBUS DP ............................................ 7-7

Table of contents
ET 200S
Operating Instructions, 12/2005, A5E00515771-03 ix
7.3 Option handling on PROFIBUS DP ........................................................................................... 7-7
7.3.1 Basic principles of option handling on PROFIBUS DP.............................................................. 7-7
7.3.2 Principle of operation of option handling.................................................................................... 7-8
7.3.3 Requirements for option handling.............................................................................................. 7-9
7.3.4 Example for the usage of RESERVE modules........................................................................ 7-10
7.3.5 Assigning parameters for option handling ............................................................................... 7-11
7.3.6 Controlling and monitoring options .......................................................................................... 7-12
7.3.7 Troubleshooting for option handling ........................................................................................ 7-14
7.3.8 Address area for option handling and status byte ................................................................... 7-14
7.4 Identification Data .................................................................................................................... 7-16
8 Alarm, error and system messages ........................................................................................................ 8-1
8.1 Alarm, error and system messages on PROFIBUS DP ............................................................ 8-1
8.1.1 Diagnostics using LED display................................................................................................... 8-1
8.1.1.1 LED displays on the interface module ....................................................................................... 8-1
8.1.1.2 LED displays on COMPACT modules ....................................................................................... 8-2
8.1.1.3 LED displays on the power module ........................................................................................... 8-6
8.1.1.4 LED displays on digital electronic modules ............................................................................... 8-7
8.1.1.5 LED displays on analog electronic modules..............................................................................8-8
8.1.1.6 LED displays on the 1COUNT 24V/100kHz .............................................................................. 8-9
8.1.1.7 LED displays on the 1COUNT 5V/500kHz .............................................................................. 8-10
8.1.1.8 LED displays on the 1SSI ........................................................................................................ 8-11
8.1.1.9 LED displays on the 1STEP 5V/204kHz.................................................................................. 8-12
8.1.1.10 LED displays on the 2PULSE .................................................................................................. 8-13
8.1.1.11 LED displays on the 1POS INC/Digital, 1POS SSI/Digital, 1POS INC/Analog, and
1POS SSI/Analog .................................................................................................................... 8-14
8.1.1.12 LED displays on the 1SI 3964/ASCII and 1SI Modbus/USS serial interface modules ............ 8-16
8.1.1.13 LED displays on the 4 IQ-SENSE............................................................................................ 8-17
8.1.2 Diagnostic messages of the electronic modules or COMPACT modules................................ 8-18
8.1.3 Evaluating the interrupts of the ET 200S ................................................................................. 8-18
8.1.4 Diagnostics with STEP 7.......................................................................................................... 8-21
8.1.4.1 Diagnostics readout ................................................................................................................. 8-21
8.1.4.2 Structure of the slave diagnostics............................................................................................ 8-23
8.1.4.3 Station statuses 1 to 3 ............................................................................................................. 8-24
8.1.4.4 Master PROFIBUS address..................................................................................................... 8-26
8.1.4.5 Manufacturer ID ....................................................................................................................... 8-26
8.1.4.6 Identifier-related diagnostics .................................................................................................... 8-27
8.1.4.7 Module status........................................................................................................................... 8-28
8.1.4.8 Channel-specific diagnostics ................................................................................................... 8-31
8.1.4.9 H status .................................................................................................................................... 8-42
8.1.4.10 Interrupts.................................................................................................................................. 8-43
8.1.4.11 Incorrect configuration states of ET 200S on PROFIBUS DP ................................................. 8-50
8.2 Alarm, error and system messages on PROFINET IO............................................................ 8-51
8.2.1 Diagnostics using LED display................................................................................................. 8-51
8.2.2 Diagnostic messages of the electronic modules...................................................................... 8-53
8.2.3 Evaluating the interrupts of the ET 200S ................................................................................. 8-54
8.2.4 Differences in the replacement value behavior........................................................................ 8-55
8.2.5 Diagnostics with STEP 7.......................................................................................................... 8-56
8.2.5.1 Diagnostics readout ................................................................................................................. 8-56
8.2.5.2 Channel diagnostics................................................................................................................. 8-57
8.2.5.3 Incorrect configuration states of the ET 200S on the PROFINET IO ...................................... 8-61
8.2.5.4 Interruption of the ET 200S backplane bus ............................................................................. 8-61
8.2.5.5 Failure of the load voltage from the power module.................................................................. 8-63
8.2.5.6 STOP of the IO controller and recovery of the IO device ........................................................ 8-63

Table of contents
ET 200S
x Operating Instructions, 12/2005, A5E00515771-03
9 General technical specifications ............................................................................................................. 9-1
9.1 Standards and approvals ........................................................................................................... 9-1
9.2 Electromagnetic compatibility .................................................................................................... 9-5
9.3 Transport and storage conditions .............................................................................................. 9-6
9.4 Mechanical and Climatic Ambient Conditions............................................................................ 9-7
9.5 Data on dielectric tests, protection class, type of protection, and rated voltage of
the ET 200S ............................................................................................................................... 9-9
9.6 Variations in general technical specifications for the ET 200S FC frequency converter ......... 9-10
9.7 Use of the ET 200S in hazardous area zone 2........................................................................ 9-10
10 Interface modules ................................................................................................................................. 10-1
10.1 Configuration options of the interface modules........................................................................ 10-1
10.2 Parameters for interface modules............................................................................................ 10-3
10.2.1 Parameters for interface module IM151-1 BASIC ................................................................... 10-3
10.2.2 Parameter for interface module IM151-1 STANDARD and IM151-1 HIGH FEATURE........... 10-3
10.2.3 Parameters for interface module IM151-1 FO STANDARD .................................................... 10-4
10.2.4 Parameters for the IM151-3 interface module ......................................................................... 10-5
10.3 Parameter description for the interface modules ..................................................................... 10-5
10.3.1 DP interrupt mode .................................................................................................................... 10-5
10.3.2 Bus length ................................................................................................................................ 10-5
10.3.3 Enable startup for set <> actual configuration ......................................................................... 10-6
10.3.4 Option handling, general.......................................................................................................... 10-6
10.3.5 Option handling: Slot 2 to 63.................................................................................................... 10-6
10.3.6 Diagnostic interrupt .................................................................................................................. 10-6
10.3.7 Process interrupt ...................................................................................................................... 10-6
10.3.8 Insert/remove-module interrupt................................................................................................ 10-7
10.3.9 Analog-value format................................................................................................................. 10-7
10.3.10 Interference frequency suppression......................................................................................... 10-7
10.3.11 Reference junction slot............................................................................................................. 10-8
10.3.12 Reference junction input .......................................................................................................... 10-8
10.3.13 Synchronize DP slave with DP cycle ....................................................................................... 10-8
10.3.14 Time Ti (read in process values).............................................................................................. 10-8
10.3.15 Time To (output process values) ............................................................................................. 10-9
10.4 IM151-1 BASIC interface module (6ES7151-1CA00-0AB0).................................................. 10-10
10.5 Interface module IM151-1 STANDARD (6ES7151-1AA04-0AB0)......................................... 10-12
10.6 Interface module IM151-1 FO STANDARD (6ES7151-1AB02-0AB0)................................... 10-15
10.7 Interface module IM151-1 HIGH FEATURE (6ES7151-1BA01-0AB0).................................. 10-18
10.8 Interface module IM151-3 PN (6ES7151-3AA20-0AB0)........................................................ 10-22
10.8.1 Properties of the IM151-3 PN interface module..................................................................... 10-22
10.8.2 SNMP..................................................................................................................................... 10-26
10.8.3 SIMATIC Micro Memory Card for IM151-3 PN ...................................................................... 10-26
10.8.4 Updating the firmware of the IM151-3 PN.............................................................................. 10-28
10.9 Interface module IM151-3 PN HIGH FEATURE (6ES7151-3BA20-0AB0)............................ 10-30
10.9.1 Properties of the IM151-3 PN HIGH FEATURE interface module......................................... 10-30
10.9.2 SNMP..................................................................................................................................... 10-34
10.9.3 SIMATIC Micro Memory Card for IM151-3 PN HIGH FEATURE .......................................... 10-34
10.9.4 Updating the firmware of the IM151-3 PN HIGH FEATURE.................................................. 10-36

Table of contents
ET 200S
Operating Instructions, 12/2005, A5E00515771-03 xi
11 COMPACT modules ............................................................................................................................. 11-1
11.1 What do COMPACT modules offer?........................................................................................ 11-1
11.2 Configuration options of the COMPACT modules ................................................................... 11-2
11.3 Parameters and parameter descriptions for COMPACT modules........................................... 11-2
11.3.1 Parameters for IM151-1 COMPACT........................................................................................ 11-2
11.3.2 Enable startup for set <> actual configuration ......................................................................... 11-3
11.3.3 Analog-value format................................................................................................................. 11-3
11.3.4 Interference frequency suppression ........................................................................................ 11-4
11.3.5 Reference junction slot ............................................................................................................ 11-4
11.3.6 Reference junction input .......................................................................................................... 11-4
11.4 IM151-1 COMPACT 32DI 24 VDC (6ES7151-1CA00-1BL0) .................................................. 11-4
11.5 IM151-1 COMPACT 16DI/16DO 24 VDC/0.5 A (6ES7151-1CA00-3BL0) ............................ 11-11
A Order numbers .......................................................................................................................................A-1
A.1 Module order numbers...............................................................................................................A-1
A.2 Order numbers for ET 200S accessories .................................................................................. A-5
A.3 Order numbers for ET 200S network components .................................................................... A-6
A.4 Order numbers for ET 200S spare parts ...................................................................................A-7
A.5 Order numbers for connecting cables for 4 IQ-SENSE electronic module................................A-7
B Dimensional drawings.............................................................................................................................B-1
B.1 Interface modules ...................................................................................................................... B-1
B.2 Terminal module for COMPACT module with COMPACT module inserted..............................B-3
B.3 Terminal modules with an electronic module inserted...............................................................B-4
B.4 Terminating module ...................................................................................................................B-8
B.5 Shield connection.......................................................................................................................B-8
B.6 Additional terminal ..................................................................................................................... B-9
C IO address space....................................................................................................................................C-1
D Response times......................................................................................................................................D-1
D.1 Overview ....................................................................................................................................D-1
D.2 Response times at the DP master .............................................................................................D-1
D.3 Response times for the ET 200S...............................................................................................D-2
D.4 Response time for digital input modules....................................................................................D-5
D.5 Response time for digital output modules..................................................................................D-5
D.6 Response time for analog input modules ..................................................................................D-6
D.7 Reaction times of analog output modules..................................................................................D-7
D.8 Response times for a 4 IQ-SENSE electronic module ..............................................................D-8
D.9 Response times for technology modules...................................................................................D-8
D.10 Response times of PROFINET IO .............................................................................................D-9

Table of contents
ET 200S
xii Operating Instructions, 12/2005, A5E00515771-03
E Leakage resistance.................................................................................................................................E-1
E.1 Establishing the leakage resistance of an ET 200S station.......................................................E-1
F Interference-free operation .....................................................................................................................F-1
F.1 Special Measures for Interference-Free Operation ................................................................... F-1
Glossary ..................................................................................................................................... Glossary-1
Index................................................................................................................................................ Index-1
Tables
Table 1-1 ET 200S components................................................................................................................. 1-6
Table 1-2 Characteristics and advantages of the ET 200S........................................................................1-9
Table 2-1 Configuration table in HW Config for PROFINET IO ................................................................. 2-5
Table 2-2 Configuration table in HW Config for PROFINET IO ............................................................... 2-14
Table 3-1 Electronic modules and the applications for which they are suitable ........................................ 3-1
Table 3-2 Assignment of TM-P terminal modules and power modules ..................................................... 3-4
Table 3-3 Assignment of TM-E terminal modules and electronic modules................................................ 3-5
Table 3-4 Assignment of terminal modules TM-C and COMPACT modules............................................. 3-7
Table 3-5 Parameter length in bytes ........................................................................................................ 3-10
Table 3-6 Maximum configuration per voltage group............................................................................... 3-12
Table 5-1 Removing and inserting electronic modules ............................................................................ 5-27
Table 6-1 Configuration table and address space ..................................................................................... 6-8
Table 6-2 Software requirements for commissioning on PROFIBUS DP ................................................ 6-10
Table 6-3 Software requirements for commissioning on PROFINET IO.................................................. 6-18
Table 7-1 Control interface....................................................................................................................... 7-13
Table 7-2 Feedback interface................................................................................................................... 7-13
Table 7-3 Troubleshooting option handling.............................................................................................. 7-14
Table 7-4 PII feedback interface and PIQ control interface ..................................................................... 7-14
Table 7-5 Structure of DS 248 for ET 200S ............................................................................................. 7-16
Table 7-6 Basic structure of data records with identification data............................................................ 7-17
Table 7-7 Identification Data .................................................................................................................... 7-17
Table 8-1 Status and error displays on IM151-1 BASIC / IM151-1 STANDARD /
IM151-1 FO STANDARD / IM151-1 HIGH FEATURE............................................................... 8-2
Table 8-2 Status and error displays on the IM151-1 COMPACT (interface part) ...................................... 8-3
Table 8-3 Status and error displays on the IM151-1 COMPACT (integrated periphery) ........................... 8-5
Table 8-4 Reading out the diagnostics with STEP 7 on PROFIBUS DP ................................................. 8-21
Table 8-5 Structure of station status 1 (byte 0) ........................................................................................ 8-24
Table 8-6 Structure of station status 2 (byte 1) ........................................................................................ 8-25
Table 8-7 Structure of station status 3 (byte 2) ........................................................................................ 8-25
Table 8-8 Structure of the manufacturer ID (bytes 4, 5)........................................................................... 8-26

Table of contents
ET 200S
Operating Instructions, 12/2005, A5E00515771-03 xiii
Table 8-9 Power module error types........................................................................................................ 8-34
Table 8-10 COMPACT modules error types .............................................................................................. 8-34
Table 8-11 Digital electronic module error types ....................................................................................... 8-35
Table 8-12 Analog input module error types.............................................................................................. 8-37
Table 8-13 Analog output module error types............................................................................................ 8-38
Table 8-14 1SSI error types ....................................................................................................................... 8-38
Table 8-15 1COUNT 24V/100kHz error types ........................................................................................... 8-39
Table 8-16 1COUNT 5V/500kHz error types ............................................................................................. 8-39
Table 8-17 1STEP 5V/204kHz error types................................................................................................. 8-39
Table 8-18 2PULSE error types ................................................................................................................. 8-40
Table 8-19 1POS INC/Digital, 1POS SSI/Digital, 1POS INC/Analog, 1POS SSI/Analog error types ....... 8-40
Table 8-20 1SI 3964/ASCII, 1SI Modbus/USS error types ........................................................................ 8-41
Table 8-21 4 IQ-SENSE error types........................................................................................................... 8-41
Table 8-22 Status and error messages on the IM151-3 ............................................................................ 8-52
Table 8-23 Reading out the diagnostics with STEP 7................................................................................ 8-56
Table 9-1 Use in industrial environment..................................................................................................... 9-4
Table 9-2 Variations in general technical specifications for the ET 200S FC frequency converter......... 9-10
Table 10-1 The allocation of an interface module and application ............................................................ 10-1
Table 10-2 Parameters for interface module IM151-1 BASIC ................................................................... 10-3
Table 10-3 Parameter for interface module IM151-1 STANDARD and IM151-1 HIGH FEATURE........... 10-3
Table 10-4 Parameters for interface module IM151-1 FO STANDARD .................................................... 10-4
Table 10-5 Parameters for the IM151-3 interface module ......................................................................... 10-5
Table 10-6 Terminal assignment of the IM151-1 BASIC interface module.............................................. 10-10
Table 10-7 Terminal assignment of the IM151-1 STANDARD interface module..................................... 10-13
Table 10-8 Terminal assignment of the IM151-1 FO STANDARD interface module............................... 10-16
Table 10-9 Terminal assignment of the IM151-1 HIGH FEATURE interface module.............................. 10-19
Table 10-10 Properties of the IM151-3 PN interface module..................................................................... 10-24
Table 10-11 Available SIMATIC Micro Memory Cards .............................................................................. 10-27
Table 10-12 Terminal assignment of the IM151-3 PN HIGH FEATURE interface module ....................... 10-32
Table 10-13 Available SIMATIC Micro Memory Cards .............................................................................. 10-35
Table 11-1 Assignment of COMPACT modules and applications ............................................................. 11-2
Table 11-2 Parameters for IM151-1 COMPACT........................................................................................ 11-2
Table 11-3 Terminal assignment of the IM151-1 COMPACT 32DI 24 VDC for PROFIBUS DP ............... 11-5
Table 11-4 Terminal assignment of the IM151-1 COMPACT 16DI/16DO 24 VDC/0.5 A
for PROFIBUS DP ................................................................................................................. 11-12
Table A-1 Interface module order numbers................................................................................................A-1
Table A-2 COMPACT module order numbers............................................................................................A-1
Table A-3 Terminal modules order numbers.............................................................................................. A-2

Table of contents
ET 200S
xiv Operating Instructions, 12/2005, A5E00515771-03
Table A-4 Power module order numbers....................................................................................................A-3
Table A-5 Digital electronic module order numbers ...................................................................................A-3
Table A-6 Analog electronic module order numbers ..................................................................................A-4
Table A-7 Technological modules order numbers......................................................................................A-4
Table A-8 Reserve module order numbers ................................................................................................A-5
Table A-9 Order numbers for ET 200S accessories...................................................................................A-5
Table A-10 Network components /PROFIBUS DP) for ET 200S order numbers.........................................A-6
Table A-11 Network components (PROFIBUS IO) for ET 200S order numbers..........................................A-6
Table A-12 Fuse for digital input module and power module .......................................................................A-7
Table A-13 Connecting cables for 4 IQ-SENSE electronic module..............................................................A-7
Table C-1 Address spaces of the IO for the ET 200S ................................................................................C-1

ET 200S
Operating Instructions, 12/2005, A5E00515771-03 1-1
Description 1
1.1 1.1 What are distributed I/O systems?
Distributed IO systems
When a system is set up, it is common for the inputs to and outputs from the process to be
incorporated centrally in the automation system.
If the inputs/outputs are located at greater distances from the automation system, the wiring
can become very extensive and complex, and electromagnetic interference can impair
reliability.
Distributed I/O systems are suitable for these types of installations:
• The controller CPU is located centrally.
• The I/O systems (inputs and outputs) operate decentrally on-site
• The powerful PROFIBUS DP with its high data transmission rates ensures smooth
communication between the controller CPU and the I/O systems.
What is PROFIBUS DP?
PROFIBUS DP is an open bus system based on IEC 61784-1:2002 Ed1 CP 3/1 with the "DP"
transmission protocol (DP stands for distributed peripherals).
Physically, PROFIBUS DP is either an electrical network based on a shielded two-wire line
or an optical network based on a fiber-optic cable.
The "DP" transmission protocol enables a rapid, cyclic exchange of data between the
controller CPU and the distributed I/O systems.
What is a DP master and what are DP slaves?
The DP master links the controller CPU with the distributed I/O systems. The DP master
exchanges data with the distributed I/O systems via PROFIBUS DP and monitors the
PROFIBUS DP.
The distributed I/O systems (= DP slaves) prepare the sensor and actuator data on-site so
that they can be transmitted to the controller CPU via PROFIBUS DP.

Description
1.1 What are distributed I/O systems?
ET 200S
1-2 Operating Instructions, 12/2005, A5E00515771-03
Which devices can be connected to PROFIBUS DP?
An extremely wide range of devices can be connected on the PROFIBUS DP as a DP
master or as DP slaves, provided their behavior complies with the
IEC 61784-1:2002
Ed1 CP 3/1
standard. Devices of the following product families that can be used include:
• SIMATIC S7/C7
• SIMATIC PD/PC
• SIMATIC HMI (operator panel (OP), operator station (OS), and text display (TD) operator
control and monitoring devices)
• Devices from other manufacturers
Structure of a PROFIBUS DP network
The figure below illustrates a typical PROFIBUS DP network structure. The DP masters are
integrated in the relevant device. For example, the S7-400 has a PROFIBUS DP interface.
The DP slaves are the distributed I/O systems, which are connected to the DP masters by
means of PROFIBUS DP.
2326
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Figure 1-1 The typical structure of a PROFIBUS DP network

Description
1.2 What is PROFINET IO?
ET 200S
Operating Instructions, 12/2005, A5E00515771-03 1-3
1.2 1.2 What is PROFINET IO?
Definition
PROFINET IO is an open transmission system with real-time functionality defined in
accordance with the PROFINET standard. This standard defines a manufacturer-
independent communication, automation and engineering model.
Accessories for wiring the PROFINET components are available in industrial quality.
• PROFINET does not deploy the hierarchical PROFIBUS master/slave principle. A
provider/consumer principle is used instead. The planning process specifies which
modules of an IO device will be subscribed to an IO controller.
• The data volume has been extended to 256 bytes.
• The transmission rate amounts to 100 Mbps full duplex.
• The user's configuration interface is generally the same as that on PROFIBUS DP
(configuration in STEP7 → HW CONFIG.)
• Possibility of structuring a linear network structure
• Switch functionality
Structure of a PROFINET IO network
The figure below illustrates the typical layout of a PROFIBUS DP network. Existing
PROFIBUS slaves can be integrated by using an IE/PB link.
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6
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Figure 1-2 Typical structure of a PROFINET IO network
Further information about structuring a PROFINET IO network is available in the PROFINET
System Description
system manual.

Description
1.3 What is the ET 200S distributed I/O system?
ET 200S
1-4 Operating Instructions, 12/2005, A5E00515771-03
1.3 1.3 What is the ET 200S distributed I/O system?
Definition
The ET 200S distributed I/O system is a discretely modular, highly flexible DP slave for
connection to process signals on a central controller or a field bus. ET 200S supports field
bus types PROFIBUS DP and PROFINET IO. ET 200S has protection class IP 20.
Applications
You can connect virtually any number of I/O modules in virtually any combination right next
to the interface module that transfers the data to the central controller. You can thus set the
focus of your configuration on local requirements.
Depending on the interface module, each ET 200S can consist of up to 63 modules - for
example, power modules, I/O modules, and motor starters.
The fact that motor starters can be integrated (switching and protecting any three-phase load
up to 7.5 kW) ensures that the ET 200S can be quickly adapted to suit virtually any process-
related use of your machine.
The fail-safe modules of the ET 200S ensure the fail-safe reading and output of data to
safety category 4 (EN 954-1)
Terminal modules and electronic modules
The ET 200S distributed I/O system is
• Connected to PROFIBUS DP by means of a cable connector for PROFIBUS DP at the
IM151-1 or 1M151-1 COMPACT interface module and
• Connected to PROFINET IO at the IM151-3PN interface module by a plug connector for
PROFINET IO
Every ET 200S peripheral system is
• A DP slave on the PROFIBUS DP or
• An IO device on the PROFINET IO.

Description
1.3 What is the ET 200S distributed I/O system?
ET 200S
Operating Instructions, 12/2005, A5E00515771-03 1-5
View
The figure below shows an example configuration of an ET 200S.
1 2 3 4 5 6 7
8
9
10
IPM25 FSA
① ET 200S interface module IM151-1
② PM-E power module for electronic modules
③ Electronic modules
④ Power module for PM-D motor starters
⑤ Direct starter
⑥ Frequency converter
⑦ Terminating module
⑧ Power bus
⑨ TM-E terminal modules for electronics modules
⑩ TM-P terminal modules for power modules

Description
1.3 What is the ET 200S distributed I/O system?
ET 200S
1-6 Operating Instructions, 12/2005, A5E00515771-03
ET 200S components
The following table provides you with an overview of the most important components of the
ET 200S:
Table 1-1 ET 200S components
Components Function View
DIN rail according to
EN 50022
...carries the ET 200S. You mount the
ET 200S on the rail.
Interface module
• IM151-1 BASIC
• IM151-1 STANDARD
• IM151-1 HIGH
FEATURE
with RS485 interface:
• IM151-1 FO
STANDARD
...connects the ET 200S with the DP
master and prepares the data for the
electronic modules and motor
starters.
with fiber-optic interface:
COMPACT modules
• IM151-1 COMPACT
32DI 24 VDC
• IM151-1 COMPACT
16DI/16DO
24 VDC/0.5 A
...connects the ET 200S with the DP
master and prepares the data for the
integrated peripherals as well as for
any electronic modules and motor
starters.
with RS485 interface: