Siemens SIMATIC ET 200R User manual

SIMATIC
Distributed I/0 Device
ET 200R
Manual
Foreword, Table of Contents
Product Overview 1
Possible Configurations 2
Installation 3
Wiring 4
Commissioning and
Diagnosis 5
General Technical
Data 6
Technical Data 7
Appendix A
Release 06/2004

Copyright © Siemens AG 2004 All rights reserved Disclaimer of liability
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utilization and revelation of its contents is not permitted
without express permission. Violators will be prose-
cuted for damages. All rights reserved particularly in
the event a patent is granted or a utility model is regis-
tered. The designations used in this documentation
may be brands whose use by third parties for their own
pur-poses may violate the rights of the owners.
Although we have checked the contents of this publication
for correspondence to the described hardware and soft-
ware, errors cannot be excluded. The information in this
publication is checked at regular intervals and necessary
corrections included in the next edition. You comments and
ideas are welcome. Subject to technical change without
prior notice
Siemens Aktiengesellschaft (4)J31069-D0427-U001-A2-7618
Technical safety notes
This documentation contains information which you must adhere to for your own personal safety and
for the avoidance of property damage. The information is highlighted with a warning triangle. The de-
gree of danger is presented as shown below.
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Danger
Means that death, severe injury or substantial property damage will occur if the appropriate precautions
are not taken.
!
Warning
Means that death, severe injury or substantial property damage may occur if the appropriate precau-
tions are not taken.
!
Caution
With a warning triangle: means that minor injury may occur if the appropriate precautions are not taken.
Caution
With no warning triangle: means that property damage may occur if the appropriate precautions are not
taken.
Attention
Means that an undesired result or an undesired state may occur if this information is not adhered to.
Note
Important information on the product, the handling of the product, or the particular part of the documen-
tation which requires special attention.
Intended use
!
Warning
The described product may only be used for the applications stated in this documentation and only in
connection with Siemens components or components and devices of other manufacturers which been
recommended or authorized by Siemens.
Brands
SIMATIC® is a registered brand of Siemens AG.
The other designations used in this publication may be brands whose use by third parties for their own
purposes may violate the rights of the owners.

Foreword
Distributed I/O Device ET 200R
(4)J31069-D0427-U001-A2-7618 3
Foreword
Purpose of this manual
The information in this manual will enable you to operate the ET 200R distributed
I/O device on PROFIBUS-DP as a standard slave.
It is written for the people involved in the configuring, commissioning and servicing
of programmable controllers.
Required basic knowledge
Comprehension of this manual requires a general knowledge of automation tech-
nology.
In addition, a knowledge of the use of computers or PC-like resources (e.g., pro-
grammers) under the operating systems Windows 95/98/ME/NT or NT/2000 is re-
quired. Acknowledge of configuration methods (e.g., with COM PROFIBUS) is also
assumed.
Circle of readers
This manual is written for people who possess the necessary qualifications for
commissioning and running the ET 200R.
What this manual covers
This manual is valid for the ET 200R modules with the following order numbers:
ET 200R-H 6ES7 143 2BH00 0AB0 (handling module)
ET 200R-W 6ES7 143 2BH50 0AB0 (welding module)
Software prerequisites for hardware configuration
You will need the related GSD file (see current information on page 5) for configu-
ration of the ET 200R.
Scope of delivery
•ET 200R with seven M12 covering caps
•Short description
•Terminal strip for terminal field on the back (for the welding module)

Foreword
Distributed I/O Device ET 200R
4(4)J31069-D0427-U001-A2-7618
Licenses
The ET 200R distributed I/O device conforms to the following regulations:
•EG guideline 89/336/EWG on electromagnetic compatibility
•Certification as standard DP slave
•cULus
Underwriters Laboratories, Inc.: registered under UL 508 (Industrial Control
Equipment)
Standards and certifications
The ET 200R distributed I/O device is based on the standard EN 50170, volume 2
(IEC 61158), PROFIBUS. In addition, the ET 200R distributed I/O device meets the
requirements and criteria of IEC 1131, part 2 and the requirements of the CE seal.
Detailed information on certifications and standards is located in the technical data
(see chapter 7).
Other support
If you have technical questions, please contact your Siemens representative.
You will find the address in the manuals of the DP masters (e.g., in the appendix
("Siemens Worldwide") of the manual on the S7-300 programmable controller,
setup, CPU data and catalogs).
If you have questions or remarks on the manual itself, please fill in the reply card
located at the end of the manual and return it to the specified address. It would also
be greatly appreciated if you would take the time to enter your personal opinion of
the manual on the reply form.

Foreword
Distributed I/O Device ET 200R
(4)J31069-D0427-U001-A2-7618 5
Current information
You will receive continuously updated current information on SIMATIC products.
In addition, SIMATIC Customer Support provides you with current information and
downloads which may be useful when using SIMATIC products.
•From the Internet at http://www.ad.siemens.de/simatic-cs or
http://www.ad.siemens.de/csi/gsd
•From the SIMATIC Customer Support mailbox under the number
[phone]
If you need the GSD file, this is available for downloading at
http://www.ad.siemens.de/csi/gsd .
SIMATIC Customer Support can be reached by telephone at +49 0180/5050222
and by fax at +49 0180/5050223.
Send e-mail inquiries to [e-mail]

Foreword
Distributed I/O Device ET 200R
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Table of Contents
Distributed I/O Device ET 200R
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Table of Contents
1 Product Overview ......................................................................... 1-1
1.1 What are distributed I/O Devices? ..........................................................1-1
1.2 What is the ET 200R distributed I/O Device? .........................................1-3
2 Possible Configurations .............................................................. 2-1
2.1 Feeding in and connecting through the voltage for
Electronics/Encoders and PROFIBUS-DP..............................................2-1
2.2 Restriction of the modules which can be connected...............................2-2
3 Installation..................................................................................... 3-1
3.1 Mounting/Demounting the ET 200R........................................................3-2
3.2 Setting/Changing the PROFIBUS address .............................................3-3
3.3 Providing PROFIBUS with terminating resistance ..................................3-4
4 Wiring ............................................................................................ 4-1
4.1 General rules and regulations for operating the ET 200R ......................4-2
4.2 Wiring the ET 200R ................................................................................4-3
4.2.1 Connecting the terminal field on the back...............................................4-4
4.2.2 Connecting the bus plugs .......................................................................4-5
4.2.3 Plug Connectors for the Digital Inputs and Outputs................................4-6
5 Commissioning and Diagnosis ................................................... 5-1
5.1 Configuring the ET 200R ........................................................................5-1
5.2 Commissioning and startup of the ET 200R...........................................5-2
5.3 Diagnosis with LED indicators ................................................................5-4
5.4 Diagnostic Messages..............................................................................5-6
5.4.1 Reading the diagnosis ............................................................................5-6

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Distributed I/O Device ET 200R
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5.5 Layout of the ET 200R slave diagnosis ..................................................5-7
5.5.1 Station status 1 to 3 ................................................................................5-8
5.5.2 Master PROFIBUS Address ...................................................................5-9
5.5.3 Manufacturer's ID..................................................................................5-10
5.5.4 ID-Related Diagnosis ............................................................................5-10
5.5.5 Module status........................................................................................5-11
5.5.6 Device-specific diagnosis......................................................................5-11
6 General Technical Data................................................................6-1
6.1 Standards and certifications....................................................................6-1
6.2 Electromagnetic compatibility .................................................................6-2
6.3 Physical and climatic ambient conditions................................................6-3
6.4 Information on isolation tests, protection class, protection rating
and nominal voltage of the ET 200R.......................................................6-4
7 Technical Data .............................................................................. 7-1
A Appendix ...................................................................................... A-1

Table of Contents
Distributed I/O Device ET 200R
(4)J31069-D0427-U001-A2-7618 9
Figures
Figure 1–1 Typical configuration of a PROFIBUS-DP network ..............................................1-2
Figure 1–2 Allocation of the plug connectors and LEDs on the ET 200R ..............................1-4
Figure 2–1 Feeding in and connecting through power and PROFIBUS-DP in a hybrid line...2-2
Figure 3–1 Dimensions for the mounting holes......................................................................3-2
Figure 3–2 Accessing the rotary switches for setting the PROFIBUS address......................3-3
Figure 3–3 Rotary switches (tens on left-hand switch, ones on right-hand switch)................3-4
Figure 4–1 Floor cutout on welding module ET 200R-W .......................................................4-4
Figure 4–2 Ejector for the terminal strip .................................................................................4-5
Figure 4–3 Allocation of plugs X01 / X02 ...............................................................................4-6
Figure 4–4 Y connection piece ...............................................................................................4-7
Figure 5–1 Startup of the ET 200R.........................................................................................5-3
Figure 5–2 Layout of the ET 200R slave diagnosis................................................................5-7
Figure 5–3 Layout of the ID-related diagnosis for ET 200R .................................................5-10
Figure 5–4 Layout of the module status for the ET 200R.....................................................5-11
Figure 5–5 Layout of the device-specific diagnosis..............................................................5-12

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Distributed I/O Device ET 200R
10 (4)J31069-D0427-U001-A2-7618
Tables
Table 4–1 Allocation of the terminal field on the back...........................................................4-5
Table 4–2 Pin allocation of the coupling plug of the digital inputs/outputs (X0 to X7)...........4-7
Table 4–3 Pin allocation of the coupling plugs for digital inputs/outputs when the
Y connection piece is used...................................................................................4-8
Table 5–1 Pin allocation of the sockets for 8-channel digital inputs......................................5-1
Table 5–2 Software pre-requisites for commissioning the ET 200R.....................................5-2
Table 5–3 Hardware pre-requisites for commissioning the ET 200R ...................................5-2
Table 5–4 Allocation of the LEDs ..........................................................................................5-4
Table 5–5 Status and error indicators on the ET 200R.........................................................5-4
Table 5–6 Reading the diagnosis from the ET 200R ............................................................5-6
Table 5–7 Layout of station status 1 (byte 0), ET 200R ........................................................5-8
Table 5–8 Layout of station status 2 (byte 1), ET 200R ........................................................5-9
Table 5–9 Layout of station status 3 .....................................................................................5-9
Table 6–1 Ambient conditions ...............................................................................................6-1
Table 7–1 Technical data ......................................................................................................7-2