Siemens Simatic S7-300 User manual

SIMATIC S7 300 Automation Systems SIMATIC S7 300 Automation Systems CPU 317T-2 DP: Controlling a SINAMICS
S120
_
_____________
_
_____________
_
_____________
_
_____________
Introduction 1
Preparation 2
Learning units 3
Further Information 4
SIMATIC
S7-300 Automation Systems
CPU 317T-2 DP:
Controlling a SINAMICS S120
Getting Started
03/2008
A5E00480391-03

Safety Guidelines
Safety Guidelines
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Prescribed Usage
Note the following:
WARNING
This device may only be used for the applications described in the catalog or the technical description and only
in connection with devices or components from other manufacturers which have been approved or
recommended by Siemens. Correct, reliable operation of the product requires proper transport, storage,
positioning and assembly as well as careful operation and maintenance.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Automation and Drives
Postfach 48 48
90327 NÜRNBERG
GERMANY
A5E00480391-03
Ⓟ 03/2008
Copyright © Siemens AG 2008.
Technical data subject to change

CPU 317T-2 DP: Controlling a SINAMICS S120
Getting Started, 03/2008, A5E00480391-03 3
Table of contents
1 Introduction................................................................................................................................................ 5
2 Preparation................................................................................................................................................ 7
2.1 Requirements.................................................................................................................................7
2.2 Task ...............................................................................................................................................9
3 Learning units .......................................................................................................................................... 11
3.1 1. Step: Wiring..............................................................................................................................11
3.2 Optionally: Setting up the T station with the help of the wizard...................................................13
3.3 2. Step: Configuring CPU 317T-2 DP with HW Config ................................................................15
3.4 3. Step: Changing the transmission rate at the MPI/DP interface ...............................................16
3.5 4. Step: Vital settings in your DP (DRIVE) configuration .............................................................17
3.6 5. Step: Generating technology system data...............................................................................18
3.7 6. Step: Configuring the drive in HW Config ................................................................................19
3.8 7. Step: Configuration of the PG/PC interface.............................................................................21
3.9 8. Step: Downloading the hardware configuration to the target hardware ..................................25
3.10 9. Step: Configuration of the SINAMICS drive with S7T Config ..................................................25
3.11 10. Step: Configuring the axes with S7T Config..........................................................................59
3.12 11. Step: Creating the technology DBs........................................................................................67
3.13 12. Step: Controlling the axis with the STEP 7 user program .....................................................68
3.14 13. Step: Trial run ........................................................................................................................69
4 Further Information .................................................................................................................................. 71

Table of contents
CPU 317T-2 DP: Controlling a SINAMICS S120
4 Getting Started, 03/2008, A5E00480391-03

CPU 317T-2 DP: Controlling a SINAMICS S120
Getting Started, 03/2008, A5E00480391-03 5
Introduction 1
Introduction
This Getting Started contains a practical example guiding you through thirteen steps in
commissioning a fully functional application, and showing you how to carry out motion
commands. It is thus a valuable help in getting started with the basic functions of a
CPU 317T-2 DP.
Depending on your degree of experience, working through the sample will take between two
and three hours.
Note
This Getting Started presumes that you have connected a SINAMICSSINAMICS S120 drive to
the DP(DRIVE) interface of the CPU 317T-2 DP In case you do not have a drive, we
recommend you refer to the Getting Started Documentation "CPU 317T-2 DP: Controlling a
virtual axis".
Note
You can also use the CPU 315T-2 DP instead of the CPU 317T-2 DP. To do this, select
CPU 315T-2 DP in HW Config. Otherwise, the configuring steps are the same.

Introduction
CPU 317T-2 DP: Controlling a SINAMICS S120
6 Getting Started, 03/2008, A5E00480391-03

CPU 317T-2 DP: Controlling a SINAMICS S120
Getting Started, 03/2008, A5E00480391-03 7
Preparation 2
2.1 Requirements
Requirements
The following requirements must be fulfilled:
● An S7-300 station, consisting of:
– Power supply module (PS), for example, 6ES7 307-1EA00-0AA0
– CPU 317T-2DP with inserted MMC (4 MB or more).
– Optional digital input module (DI) with bus connector, for example,
6ES7 321-1BH02-0AA0
– Optional digital output module (DO) with bus connector, for example,
6ES7 322-1BH01-0AA0
– Two optional front connectors for the digital modules
● A PG with MPI interface and properly installed software packages and commissioning
tools as listed below:
– STEP 7 as of V5.4 SP2
– S7 Technology as of V4.1
● The PG is connected to the CPU via the MPI/DP interface (transmission rate up to
12 Mbps; default 187.5 kbps):
– PROFIBUS cable 6ES7901-4BD00-0XA0 (for transmission rates up to 12 Mbps)
● A SINAMICS® S120 is connected to the CPU 317T-2 DP via the DP(DRIVE) interface.
● The SINAMICS® S120 comprises the following modules:
– CU320 Control Unit with TB30 Terminal Board (6SL3040-0MA00-0AA1)
– Smart Line Module, 5 kW (6SL3130-6AE15-0AA0-Z)
– Single/Double Motor Module, 3 A (6SL3120-2TE13-0AA0-Z)
– 1 synchronous motor 1FK7022-5AK71-1AG3 with incremental encoder sin/cos 1 Vpp
via SMC20 Sensor Module Cabinet (6SL3055-0AA00-5BA1)
– 1 synchronous motor 1FK7022-5AK71-1LG3 with DRIVE-CLiQ interface: Absolute
encoder EnDat 512 pulses/revolution
– Reference loops for position monitoring
– Control box for setpoint/actual-value linkage via terminals
● You know the firmware version of your SINAMICS S120.

Preparation
2.1 Requirements
CPU 317T-2 DP: Controlling a SINAMICS S120
8 Getting Started, 03/2008, A5E00480391-03
If you do not know the firmware version, then you can find the version on the supplied
certificate. Alternatively, you can open the "content.txt" file on the CF card. The firmware
version is in the "Internal Version" entry. You can find more detailed information on
reading the firmware version in the SINAMICS S120 product information.
Note
For the example of a drive in Getting Started, we use a SINAMICS® S120 training case.
The training case is available under the following order number:
•Single-axis version with 1FK7 motor
6ZB2480-0AA00
•2-axis version with 1FK7 motors
6ZB2480-0BA00
● The configuration is completely installed and wired. For information, refer to Getting
Started CPU 31x: Commissioning
.
● You provided hardware limit switches and EMERGENCY-OFF switches for safe and
reliable operation of the system.
WARNING
Operation of an S7-300 as part of plants or systems is subject to special rules and
regulations, based on its field of application. Please note the current safety regulations
for the prevention of accidents, e.g. IEC 204 (EMERGENCY-OFF equipment). You risk
severe injury, or damage to machines and equipment if you ignore these directives.

Preparation
2.2 Task
CPU 317T-2 DP: Controlling a SINAMICS S120
Getting Started, 03/2008, A5E00480391-03 9
2.2 Task
Example configuration
00&
36
67(3
67HFKQRORJ\
&38
',
&8
'5,9(&/,4
352),%86
'3'5,9(
;
;
;
; 
;
;
;
;
;
;
60&
'2
0RWRU

(QFR
GHU
0RWRU

(QFR
GHU
1R'5,9(
&/,4
LQWHUIDFH
)RUVHWWLQJWKHOLQHYROWDJH
3RZHUVXSSO\212))
0RXQWLQJUDLO
352),%86FDEOHIRU
FRQQHFWLRQWRWKH03,
LQWHUIDFH
3URJUDPPLQJ
GHYLFH3*ZLWK
0RGHVHOHFWRUVZLWFK
,QWHJUDWHGLQSXWVRXWSXWVIRUWHFKQRORJ\
/('V
Task
Configuration of an axis using HW Config and S7T Config. You then operate this axis with
the help of a STEP 7 user program.
The task is divided into the following learning units:
Step Learning unit
1 Wiring
2 Configuring the CPU 317T-2 DP in HW Config
3 Changing the transmission rate at the MPI/DP interface
4 Vital settings in your DP(DRIVE) configuration
5 Generating technology system data
6 Configuring the drive with HW Config
7 Configuration of the PG/PC interface
8 Downloading the hardware configuration to the target hardware
9 Configuration of the SINAMICS drive with S7T Config
10 Step: Configuring the axes with S7T Config
11 Creating the technology DBs
12 Controlling the axis with the STEP 7 user program
13 Trial run

Preparation
2.2 Task
CPU 317T-2 DP: Controlling a SINAMICS S120
10 Getting Started, 03/2008, A5E00480391-03
Using the station wizard
If, after step 1, you set up the T station with the aid of the station wizard, you can carry out
the steps 2 to 5 in one step and then continue with step 6.

CPU 317T-2 DP: Controlling a SINAMICS S120
Getting Started, 03/2008, A5E00480391-03 11
Learning units 3
3.1 1. Step: Wiring
WARNING
You may come into contact with live wires. Always switch off power before you start wiring
the S7-300.
Procedure
A description of the installation and wiring of your CPU 317T-2DP is found in the Getting
Started Collection S7-300 PLC: CPU 31x: Commissioning
.

Learning units
3.1 1. Step: Wiring
CPU 317T-2 DP: Controlling a SINAMICS S120
12 Getting Started, 03/2008, A5E00480391-03
Set the PROFIBUS address of the SINAMICS® to PROFIBUS address 4. The setting of the
PROFIBUS address on the CU320 directly via the hardware DIP switch is performed in the
following way:



&RQWURO8QLW
Figure 3-1 Schematic representation of the CU320 control unit
① PROFIBUS interface
② PROFIBUS diagnostics LED "DP1"
③ PROFIBUS address switch
352),%86
LQWHUIDFH
$GGUHVV

Learning units
3.2 Optionally: Setting up the T station with the help of the wizard
CPU 317T-2 DP: Controlling a SINAMICS S120
Getting Started, 03/2008, A5E00480391-03 13
3.2 Optionally: Setting up the T station with the help of the wizard
The station wizard helps you to carry out several steps when configuring a CPU 31xT in one
work cycle. You have the following options:
● Using the station wizards
Carry out the following described steps and then continue with learning unit "6th step".
● Not using the station wizards
Do not carry out the following described steps, instead, continue with the learning unit
"2nd step".
Procedure
Step Activity
1 Set up a new project in the SIMATIC Manager (e.g. "Getting Started CPU 317T").
2 Select the Insert > Station > SIMATIC T Station menu command.
The "Set up T station" dialog box opens.
Select the following settings in the fields:
"CPU type": CPU317T-2 DP
"Generate Technology System Data" option activated
"MPI/DP": New, type MPI, transmission rate 1.5 Mbps
"PG/PC": Not used
Carry out the settings in all other fields.
If required, press the button "Help" to obtain additional information.

Learning units
3.2 Optionally: Setting up the T station with the help of the wizard
CPU 317T-2 DP: Controlling a SINAMICS S120
14 Getting Started, 03/2008, A5E00480391-03
Step Activity
3
Confirm with "OK".
Result: In the project a new SIMATIC 300 station is set up with a CPU 317T-2 DP (latest version).
4 Open the hardware configuration and insert a digital input and a digital output module as described in the
learning unit "2nd step".
5 Download the hardware configuration to the target system as described in learning unit "3rd step".
6 Skip the next learning units and continue with learning unit "6. Step: Configuring the drive in HW Config
(Page 19)".

Learning units
3.3 2. Step: Configuring CPU 317T-2 DP with HW Config
CPU 317T-2 DP: Controlling a SINAMICS S120
Getting Started, 03/2008, A5E00480391-03 15
3.3 2. Step: Configuring CPU 317T-2 DP with HW Config
Procedure
Step Activity Result
1 Create a new project in the SIMATIC Manager (for example,
"GS_317T2-DP_with_S120") and add a SIMATIC 300 station.
The SIMATIC 300 station appears
in the SIMATIC Manager.
2 Open HW Config by selecting the "SIMATIC 300" station and double-
clicking "Hardware".
HW Config opens.
3 Open the "Hardware Catalog" and select the "SIMATIC Technology CPU" hardware profile in the "Profile"
drop-down list.
Result: The "SIMATIC Technology" directory is displayed.
4 Insert a mounting rail using drag-and-drop in the station window of
HW Config.
This creates a mounting rail.
5 Drag-and-drop the "PS 307 5A" power supply module onto the
mounting rail.
The power supply module appears
on the mounting rail.
6 Add the Technology CPU to the mounting rail by means of drag-and-
drop.
A message box appears.
7 You change the transmission rate in the next step.
Confirm the message box with "OK.“
In the next dialog box, you can set
the PROFIBUS properties of the
DP(DRIVE).

Learning units
3.4 3. Step: Changing the transmission rate at the MPI/DP interface
CPU 317T-2 DP: Controlling a SINAMICS S120
16 Getting Started, 03/2008, A5E00480391-03
Step Activity Result
8 Confirm the default settings of the PROFIBUS configuration with
"OK".
9 Add a digital input module and a digital output module.
You now have this layout:
3.4 3. Step: Changing the transmission rate at the MPI/DP interface
Procedure
Step Activity Result
1 In the mounting rail, double-click "MPI/DP" to open the
MPI/DP interface (X1) in the HW Config.
The "Properties - MPI/DP" dialog box opens.
2 Click the "Properties" button. The "Properties – MPI interface MPI/DP"
dialog box opens.
3 Click MPI(1) and then click "Properties". The "Properties - MPI" dialog box opens.
4 Select the "Network settings" tab and select a transmission
speed of "1.5 Mbps".

Learning units
3.5 4. Step: Vital settings in your DP (DRIVE) configuration
CPU 317T-2 DP: Controlling a SINAMICS S120
Getting Started, 03/2008, A5E00480391-03 17
Step Activity Result
5 Confirm all open dialog boxes with "OK". You have now increased the configured
transmission speed of the MPI interface at
the CPU in order to accelerate data transfer.
6 Select the Target system > Load to module menu command
in order to transfer the configuration in the STOP mode of
the CPU.
In the dialog box "Select target module", select the CPU and
confirm with "OK".
The "Select node address" dialog box
opens.
The default transmission rate of the MPI
interface is 187 kbps, i.e. the PG/PC
interfaces must be set up as described
earlier in the requirements section.
7 Confirm with "OK". The data are now downloaded from the
PG/PC to the CPU.
3.5 4. Step: Vital settings in your DP (DRIVE) configuration
Procedure
Step Activity Result
1 In the mounting rail, double-click "DP(DRIVE)" to open the
"Properties - DP(DRIVE)" dialog box in the HW Config.
The "Properties – DP(DRIVE)" dialog box
opens.
2 Click the "Properties" button. The "Properties – PROFIBUS interface
DP(DRIVE)" dialog box opens.
3 Enter PROFIBUS address "2".
4 Click "New" to create a new PROFIBUS subnet. The "Properties – New PROFIBUS subnet"
dialog box opens.
5 In the "Network settings" tab, set the transmission rate of
the PROFIBUS network. Enter a rate of 12 Mbps.
Maintain the "DP" profile setting of the subnet.
6 Click "OK" to confirm all open dialog boxes of HW Config.

Learning units
3.6 5. Step: Generating technology system data
CPU 317T-2 DP: Controlling a SINAMICS S120
18 Getting Started, 03/2008, A5E00480391-03
3.6 5. Step: Generating technology system data
Procedure
Sequence Activity Result
1 Double-click "Technology" on the mounting rail. The "Properties - Technology" dialog box
opens.
2 Select the "Technology system data" tab, then set the "Generate technology system data" check box.
Confirm with "OK".
Result: When you download these data to the PLC later on in this Getting Started, the system also
generates the technology system data and includes these in the download to your CPU 317T-2 DP.
Note: If you do not activate the check box, then the technology system data is also not generated.

Learning units
3.7 6. Step: Configuring the drive in HW Config
CPU 317T-2 DP: Controlling a SINAMICS S120
Getting Started, 03/2008, A5E00480391-03 19
3.7 6. Step: Configuring the drive in HW Config
Procedure
Sequence Activity Result
1 In the HW catalog, open the tree structure
SIMATIC Technology > PROFIBUS DP(DRIVE) > Drives >
SINAMICS.
2 Select the drive component "SINAMICS S120" from the tree structure of the HW catalog.
3 Drag-and-drop this component to the master system of the
DP(DRIVE).
The "Properties – PROFIBUS interface
SINAMICS" dialog box opens.
4 Enter PROFIBUS address "4", then confirm with "OK". The "Properties - SIMOTION Drive" dialog
box opens.

Learning units
3.7 6. Step: Configuring the drive in HW Config
CPU 317T-2 DP: Controlling a SINAMICS S120
20 Getting Started, 03/2008, A5E00480391-03
Sequence Activity Result
5 Select the appropriate drive version for your SINAMICS® and confirm with "OK".
6 The "DP Slave Properties" dialog box opens. Select the
"Clock Synchronization" tab.
The "Clock Synchronization" dialog box
opens.
7 Set the "Synchronize drive with equidistant DP cycle", then set the time coefficients as shown below.
8 Click "Alignment". The following components are aligned to the
set values:
•DP cycle in the DP master system
•All drive components of the same family
(here SINAMICS®) are aligned to the set
values.
9 Confirm with "OK".
10 Confirm the possible warning with "OK".
11 Finalize your HW configuration by calling the Station > Save
and compile command.
The system compiles your project, and adds
the "Technology Objects" object to the
project window in SIMATIC Manager.