Siemens ADVIA LabCell User manual

Centrifuge Module Interface
Operating Instructions
092D0001-02 Rev. A 07-2011

092D0001-02 Rev. A
© 2011 Siemens Healthcare Diagnostics. All rights reserved.
No part of this operator’s guide or the products it describes may be
reproduced by any means or in any form without prior consent in
writing from Siemens Healthcare Diagnostics.
ADVIA, LabCell, and ADVIA Workcell are trademarks of
Siemens Healthcare Diagnostics.
Hettich is a trademark of Andreas Hettich GmbH and Company.
Stago and STA-R are trademarks of Diagnostica Stago.
Origin: US
The information in this operator’s guide was correct at the time of
printing. However, Siemens Healthcare Diagnostics continues to
improve products and reserves the right to change specifications,
equipment, and maintenance procedures at any time without notice.
If the system is used in a manner differently than specified by
Siemens Healthcare Diagnostics, the protection provided by the
equipment may be impaired. See warning and hazard statements.
Contact Information
www.siemens.com/diagnostics

092D0001-02 Rev. A
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Hettich Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Robot Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Robot Computer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Interface Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Cassettes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Universal Power Supply (UPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Status Beacon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Decapper Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Software Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
LineMaster Computer Workspace Application . . . . . . . . . . . . . . . 18
Centrifuge Operations Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Router Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Operating Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
2 System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
End of Day Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Turning the Centrifuge Module On . . . . . . . . . . . . . . . . . . . .35
Monitoring the Centrifuge Module . . . . . . . . . . . . . . . . . . . . . . . 39
Turning the Centrifuge Module Off . . . . . . . . . . . . . . . . . . .40
Processing Samples Using 2 or 4 Cassettes . . . . . . . . . . . . .41
Routing Samples to the Centrifuge . . . . . . . . . . . . . . . . . . . .41
By LIS Code Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
By Sample Type Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
By Location Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Location Override Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Usage Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Cleaning the Centrifuge Module . . . . . . . . . . . . . . . . . . . . . .47
Cleaning the Robot Gripper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Cleaning the Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Cleaning the Cassettes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Centrifuge Module Interface Operating Instructions
092D0001-02 Rev. A
Cleaning the Interface Gate Tube Holder . . . . . . . . . . . . . . . . . . . . . 53
Maintaining the Hettich Unit. . . . . . . . . . . . . . . . . . . . . . . . . 55
Accessing the Hettich Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Routine Cleaning of the Hettich Unit. . . . . . . . . . . . . . . . . . . . . . . 59
Re-Installing the Hettich Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Calibrating the Speed of the Hettich Unit Rotor . . . . . . . . . . . . . . 66
Resetting the Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Using the Events Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Emergency Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . 70
Recovering from a Total Emergency Shutdown . . . . . . . . . . . . . . 71
E-stop Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Lifting the Robot from the Hettich Unit . . . . . . . . . . . . . . . . . . . . 72
Using the Z-up Feature to Raise the Robot . . . . . . . . . . . . . . . . . . 74
Recovering from an E-stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Recovering from a Loss of Power . . . . . . . . . . . . . . . . . . . . . 76
Recovering from a Disabled Centrifuge Module . . . . . . . . . . . . . . 77
Removing a Sample Tube from the Robot Gripper . . . . . . . . . . . . 78
Managing Sample Tube Breakage . . . . . . . . . . . . . . . . . . . . 80
Detecting a Broken Tube by Cassette Weight . . . . . . . . . . . . . . . . 80
Detecting a Missing Tube by Survey . . . . . . . . . . . . . . . . . . . . . . . 80
Removing a Broken Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Processing Missing Sample Tubes . . . . . . . . . . . . . . . . . . . . . . . . . 81
Cleaning after Sample Tube Breakage . . . . . . . . . . . . . . . . . . . . . 82
Appendix A: Safety Information . . . . . . . . . . . . . . . . . . 83
Protecting Yourself from Biohazards . . . . . . . . . . . . . . . . . . 83
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Protective Covers, Doors, and Panels . . . . . . . . . . . . . . . . . . 85
Mechanical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Laser Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Appendix B: Warranty and Support Information. . . . . 89
Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Centrifuge Module Interface Operating Instructions
092D0001-02 Rev. A
Siemens Authorized Representative . . . . . . . . . . . . . . . . . . . . . . . 89
Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Appendix C: Specifications. . . . . . . . . . . . . . . . . . . . . . .91
Centrifuge Module Specifications . . . . . . . . . . . . . . . . . . . . .91
Hettich Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .91
Sample Tube Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .92
UPS Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
Conformance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Appendix D: Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . .95
System Specific Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
On-System Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
Appendix E: Glossary . . . . . . . . . . . . . . . . . . . . . . . . . 103
Index

Centrifuge Module Interface Operating Instructions
092D0001-02 Rev. A

092D0001-02 Rev. A page 7
1 Introduction
The Centrifuge module is a component of the ADVIA® LabCell® or
ADVIA WorkCell® systems. The Centrifuge module automatically
centrifuges capped sample tubes for chemistry, immunoassay, and
coagulation tests.
The Centrifuge module operations depend on the integration of several
hardware elements in combination with the LineMaster software and
Router software. This document is intended for use with the LineMaster
software, V.4.9.
Hardware Overview
The Centrifuge module includes these hardware components:
• Hettich unit
• Robot assembly
•Drive unit
• Robot computer
• Interface computer
• Sample cassettes
•Scale
• Uninterruptible power supply (UPS)
You can attach a Decapper module at the Centrifuge module. However, the
Decapper runs independently of the Centrifuge module. The Centrifuge
module or attached Decapper accepts sample tubes with the following
conditions:
• Capped sample tubes requiring centrifugation and decapping, or
requiring centrifugation only.
• Capped sample tubes requiring decapping only.
The Centrifuge module cannot operate concurrently with an existing
Centrifuge/Decapper module.

Introduction Centrifuge Module Interface Operating Instructions
page 8 092D0001-02 Rev. A
Figure 2 shows the parts of the Centrifuge module:
Figure 2: Centrifuge Module
1. Robot 7. Interface computer
2. Cassette buffer area 8. Hettich unit
3. Hettich access 9. Scale (weigh pan)
4. Drive unit, behind panel 10. Interface gate
5. Robot computer, behind panel 11. Status beacon
6. UPS

Centrifuge Module Interface Operating Instructions Introduction
092D0001-02 Rev. A page 9
An E-stop button is located on the Centrifuge module for emergency stops.
Push in the E-stop button to immediately stop the robot motion.
Note The robot motion stops but the Hettich unit continues operation. If
you need to access the Hettich unit, wait until the current cycle is
complete.
Figure 3: Centrifuge E-stop Button
Hettich Unit
You can configure the Hettich unit to run up to 36 sample tubes in
2 cassettes or up to 72 sample tubes in 4 cassettes.
The Hettich unit has the following characteristics:
• Separates fluids with a maximum density of 1.2 kg/dm3.
CAUTION
Do not open the Hettich unit when the Centrifuge is in E-stop until the
Hettich unit completes centrifugation. Opening the Hettich unit when it
is in operation can cause system malfunction. If you need to open the
Hettich unit, wait until the control panel indicates the current cycle is
complete.
1. E-stop button

Introduction Centrifuge Module Interface Operating Instructions
page 10 092D0001-02 Rev. A
• Simultaneously centrifuges up to 72 capped samples.
• Uses 4 Centrifuge buckets, each holding 1 cassette.
• Each cassette holds up to 18 tubes.
Figure 4: Hettich Unit
Note On some systems, the Power switch and Key switch are on the left
side under the control panel.
1. Hatch
2. Lid
3. Lid lock (open and close)
4. Power switch
5. Key switch
6. Control panel

Centrifuge Module Interface Operating Instructions Introduction
092D0001-02 Rev. A page 11
The Hettich unit buckets are numbered 1 through 4. The buckets rotate to
the Hatch for loading and unloading cassettes.
Figure 5: Hettich Bucket Positions (Top View)
The system performs the following process cycle:
• The system loads samples that require centrifugation into the
cassettes.
• The robot uses the scale, Figure 8, Weigh Pan and Scale , to weigh the
cassettes.
• The robot removes the cassettes from the scale and loads the cassettes
into the Hettich unit.
• The Hettich unit centrifuges the samples.
• At the end of the Centrifuge cycle, the robot unloads spun cassettes
and loads unspun cassettes.
• The robot moves the sample tubes from the cassettes back onto the
track.
For more information, refer to the Hettich unit documentation.

Introduction Centrifuge Module Interface Operating Instructions
page 12 092D0001-02 Rev. A
Robot Assembly
The robot assembly transports sample tubes to and from the interface gate
and moves sample tubes or cassettes within the Centrifuge module.
Figure 6: Robot Assembly
The robot performs the following actions:
• Picks cassettes from the cassette buffer area during system startup.
• Makes non-contact survey using a laser at the scale to verify the
presence of tubes and cassettes.
• In the buffer area and Hettich unit, the gripper makes contact survey to
verify that cassettes are present.
1. Z-brake release
2. Gripper
3. Gripper release

Centrifuge Module Interface Operating Instructions Introduction
092D0001-02 Rev. A page 13
• Picks sample tubes from the pick position at the interface gate and
places them in the cassettes on the scale.
• Redistributes sample tubes between cassettes for load balancing.
• Picks unspun or empty cassettes from the scale and loads them into
Hettich unit buckets.
• Picks spun or empty cassettes from the Hettich unit.
• Moves the spun cassettes onto the scale for post-process weighing.
• Picks centrifuged sample tubes from cassettes and places them in the
place position at the interface gate.
Drive Unit
The drive unit controls relays through which the robot computer receives
signals from the module and sensors.
Robot Computer
The robot computer controls the motion of the robot assembly. The robot
moves using X, Y, and Z axes for picking and placing sample tubes and
cassettes. The X axis and Y axis move horizontally. The Z axis moves
vertically.
Interface Computer
The interface computer provides communications between the Centrifuge
module components and the LineMaster workspace.

Introduction Centrifuge Module Interface Operating Instructions
page 14 092D0001-02 Rev. A
Cassettes
A cassette holds up to 18 sample tubes. You must have 10 cassettes in the
Centrifuge module for processing samples.
• 8 positions are available on the scale for cassettes
• 2 buffer positions
• 4 positions available in the Hettich unit
Figure 7: Centrifuge Cassette
Scale
The scale weighs sample tubes and cassettes to distribute the weight
evenly before the robot places them in the Hettich unit.
Following centrifugation, the scale weighs sample tubes and cassettes to
verify the weight of sample tubes and cassettes has not changed. A change
in weight could indicate a broken tube.
WARNING
Do not use glass tubes in the centrifuge module. Glass tubes can break,
causing physical harm to the operator and equipment. The Centrifuge
module supports only valid plastic sample tubes. See Appendix C,
Specifications.

Centrifuge Module Interface Operating Instructions Introduction
092D0001-02 Rev. A page 15
A maximum of 25 grams (g) difference in weight is allowed between
cassettes. The Centrifuge module processes sample tubes weighing
between 5 g and 25 g.
Figure 8: Weigh Pan and Scale
Universal Power Supply (UPS)
The Centrifuge module contains a Universal Power Supply (UPS) that
provides temporary battery power during power loss. The UPS ensures that
in the event of a power loss, the Centrifuge has enough power to complete
the current spin cycle.
If the power is not restored within 5 seconds, the Centrifuge module
begins a shutdown process. The UPS maintains power to the Centrifuge
module to continue operations until the battery power depletes or power is
restored.
If a spin is in progress, the spin completes. After a spin completes, if the
UPS has at least 40% battery power, the robot continues operations
removing all cassettes from the Hettich unit before transitioning to
shutdown.
1. Scale (weigh pan of the scale)
2. Cassette
3. Cassette buffer area
4. Hettich access hatch

Introduction Centrifuge Module Interface Operating Instructions
page 16 092D0001-02 Rev. A
The Centrifuge module tracks the amount of backup power available.
When there is only 30% power remaining, a message displays on the
LineMaster event log indicating the low battery. Other event messages
provide status of the Centrifuge module when it is running on battery
power.
The following table lists UPS messages that appear in the event log:
Table 1: Event Log UPS Messages
For additional information, refer to the Uninterruptible Power Supply
manual included with the Centrifuge module.
Status Beacon
The Status Beacon illuminates when the E-stop button is pressed or when
the system initiates an E-stop condition. When the beacon is illuminated, it
provides a visual indication that the Centrifuge requires operator attention.
Event Log Messages Descriptions
On battery The Centrifuge module is running on UPS
battery power.
On bypass mode The Centrifuge module is running in
bypass mode.
Battery power remaining The percentage of battery power
remaining.
Low battery The amount of remaining battery power
is below the threshold.

Centrifuge Module Interface Operating Instructions Introduction
092D0001-02 Rev. A page 17
Decapper Module
The Decapper module automatically removes caps from sample tubes
placed on an ADVIA Automation Solutions system, preparing the sample
tubes for processing at instruments that require uncapped tubes.
Figure 9: Decapper Module on the Centrifuge
1. Decapper module
2. Centrifuge module

Introduction Centrifuge Module Interface Operating Instructions
page 18 092D0001-02 Rev. A
Software Overview
The automation system uses these software applications:
• LineMaster computer workspace application
• Router computer software application
LineMaster Computer Workspace Application
The LineMaster computer communicates with all instruments and modules
and displays the active status of each instrument and module in the
workspace window. The LineMaster computer workspace also reports
instrument events, tube status, and automation system status.
Operations and States Panels
To access the Centrifuge Operation and States panels, select the
Centrifuge station button.
Note For automation systems with more than 1 Centrifuge module
connected, each Centrifuge station button provides access to information,
events, and data for the selected Centrifuge only.
For complete descriptions of the States panel and operational states, see
the ADVIA Automation Solutions Operator’s Guide.
ADVIA LabCell States Panel Buttons
The States panel displays 3 buttons:
•Online
•Offline
•Shutdown, only available on the LabCell system
A white button indicates state is active.
For more information about the States panel, see the
ADVIA Automation Solutions Operator’s Guide.
ADVIA WorkCell States Panel Buttons
The States panel displays 2 buttons for the track and all 3 buttons for the
Centrifuge:
•Online
•Offline
A white button indicates state is active.
For more information about the States panel, see the
ADVIA Automation Solutions Operator’s Guide.

Centrifuge Module Interface Operating Instructions Introduction
092D0001-02 Rev. A page 19
Operations Panel Buttons
The Centrifuge module screen displays the Operations panel with access to
the following screens:
•Details screen
•Events screen
•Test List screen
•Diagnostics screen
•Settings screen
Note Based on your authorization level, you may be limited to certain
operations and features. For example, the Operator log on and password
does not allow access to the Settings and Test List screens.
Centrifuge Operations Screens
Use the Operations panel to access screens to operate the Centrifuge. For
information about system screens, see the ADVIA Automation Solutions
Operator’s Guide.
Details Screen
When you select the Centrifuge station button from the LineMaster
workspace, the Operations panel is displayed with the Details button
selected by default. The States panel shows the current state.
Figure 10: Centrifuge Station Details Screen

Introduction Centrifuge Module Interface Operating Instructions
page 20 092D0001-02 Rev. A
Events Screen
Use the Events screen to manage system events.
The Events screen displays a log of error messages containing information,
such as the day, date, and time the error occurred, the severity of the
event, and the event message.
See ADVIA Automation Solutions Operator’s Guide for information about
severity levels.
Figure 11: Centrifuge Station Events Screen
For information on using the Events screen, see Using the Events Screen,
page 69.