Siemens SIMOCRANE User manual

Operating Instructions
Edition 04/2023
SIMOCRANE
Energy Storage System Management V01.01

SIMOCRANE Energy Storage
System Management V01.01
Operating Instructions
Valid for:
Energy Storage System Management V01.01
04/2023
A5E51573536B AE
Introduction 1
Fundamental safety
instructions 2
Product description 3
Requirements for use 4
Block interface 5
Control and engineering 6
Diagnostic system 7
Appendix A

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance
are required to ensure that the products operate safely and without any problems. The permissible ambient
conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of SiemensAG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Digital Industries
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E51573536B AE
Ⓟ 05/2023 Subject to change
Copyright © SiemensAG 2023.
All rights reserved

Table of contents
1 Introduction ........................................................................................................................................... 7
1.1 About SIMOCRANE............................................................................................................... 7
1.2 About this manual ............................................................................................................... 7
1.2.1 Content ............................................................................................................................... 7
1.2.2 Sales law ............................................................................................................................. 7
1.2.3 Target group ........................................................................................................................ 7
1.2.4 What's new? ........................................................................................................................ 8
1.2.5 Standard scope .................................................................................................................... 8
1.2.6 Websites of third-party companies........................................................................................ 8
1.3 SIMOCRANE documentation................................................................................................. 8
1.4 Service and support ............................................................................................................. 9
1.4.1 Siemens Industry Online Support on the Web....................................................................... 9
1.4.2 Siemens Industry Online Support on the road..................................................................... 10
1.4.3 Feedback on the technical documentation ......................................................................... 11
1.4.4 mySupport documentation ................................................................................................ 11
1.4.5 Technical support............................................................................................................... 12
1.4.6 Training ............................................................................................................................. 12
1.4.7 Spare parts services ........................................................................................................... 12
1.5 Important product information .......................................................................................... 13
1.5.1 Intended use...................................................................................................................... 13
1.5.2 Compliance with the General Data Protection Regulation.................................................... 13
2 Fundamental safety instructions......................................................................................................... 15
2.1 General safety instructions related to the hardware ............................................................ 15
2.1.1 Preliminary remarks with respect to general safety instructions........................................... 15
2.2 General safety instructions related to software ................................................................... 16
2.3 Warranty and liability for application examples ................................................................... 16
2.4 Security information .......................................................................................................... 17
2.5 Industrial security .............................................................................................................. 18
2.6 Residual risks of power drive systems ................................................................................. 19
2.7 Warranty and liability for energy storage devices ................................................................ 20
3 Product description.............................................................................................................................. 21
3.1 Description ........................................................................................................................ 21
3.1.1 Description of SIMOCRANE Energy Storage System Management........................................ 21
3.1.2 Product overview............................................................................................................... 22
3.2 Functional scope................................................................................................................ 23
3.2.1 Operating modes and functions ......................................................................................... 23
3.2.1.1 Operating modes............................................................................................................... 23
3.2.1.2 Functions........................................................................................................................... 23
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3.3 Scope of delivery ............................................................................................................... 27
4 Requirements for use .......................................................................................................................... 29
4.1 System requirements ......................................................................................................... 29
4.2 Energy storage system ....................................................................................................... 29
4.2.1 Energy storage system ....................................................................................................... 29
4.2.2 Hardware components....................................................................................................... 31
4.2.3 Software components........................................................................................................ 31
4.2.4 Installing and uninstalling SIMOCRANE ESSM ..................................................................... 31
4.3 Crane applications ............................................................................................................. 34
4.4 Licensing ........................................................................................................................... 36
4.4.1 Generating the required licenses ........................................................................................ 36
5 Block interface .................................................................................................................................... 37
5.1 Inputs................................................................................................................................ 39
5.1.1 Inputs ............................................................................................................................... 39
5.1.2 inInit ................................................................................................................................. 39
5.1.3 inReceiveFromMaster......................................................................................................... 40
5.1.4 inReceiveFromHMI............................................................................................................. 45
5.1.5 inHWInputs........................................................................................................................ 46
5.1.6 inNrOfDCPSInSystem[X]..................................................................................................... 48
5.1.7 inDCPType ......................................................................................................................... 48
5.1.8 inDroopValuesDCPs[%]....................................................................................................... 49
5.1.9 inDefaultOperationMode[X]............................................................................................... 49
5.1.10 inNoCat0Stop .................................................................................................................... 50
5.1.11 inDefaultOverload.............................................................................................................. 50
5.1.12 inDefaultHybrid ................................................................................................................. 50
5.1.13 inDefaultBypass ................................................................................................................. 51
5.1.14 inDefaultHighDynamic....................................................................................................... 51
5.1.15 inStartIndividualMeas ........................................................................................................ 51
5.1.16 inStopIndividualMeas......................................................................................................... 52
5.1.17 inResetIndividualMeas ....................................................................................................... 52
5.1.18 inDefaultBoost................................................................................................................... 52
5.1.19 inLicenseKey...................................................................................................................... 53
5.1.20 inHWAddr_Head ................................................................................................................ 53
5.1.21 inHWAddr_Telegram .......................................................................................................... 54
5.2 Outputs ............................................................................................................................. 55
5.2.1 outSendToMaster............................................................................................................... 56
5.2.2 outSendToHMI................................................................................................................... 62
5.2.2.1 External............................................................................................................................. 62
5.2.2.2 Internal.............................................................................................................................. 63
5.2.2.3 BMS................................................................................................................................... 68
6 Control and engineering...................................................................................................................... 69
6.1 Interface to the energy storage management system.......................................................... 69
6.1.1 Selection of operator interface ........................................................................................... 70
6.2 Control via remote PLC....................................................................................................... 71
6.2.1 Selection of SINAMICS DCPs ............................................................................................... 71
6.2.2 Selection of operating modes ............................................................................................ 72
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6.2.3 Startup/shutdown.............................................................................................................. 73
6.2.4 Manual charging/discharging ............................................................................................ 76
6.2.5 User acknowledgment ...................................................................................................... 78
6.2.6 Overload operation ........................................................................................................... 79
6.2.7 Hybrid mode...................................................................................................................... 80
6.2.8 Bypass ............................................................................................................................... 82
6.2.9 High Dynamic .................................................................................................................... 82
6.2.10 Power limiting ................................................................................................................... 83
6.2.11 Watchdog ......................................................................................................................... 83
6.2.12 Fault handling.................................................................................................................... 84
6.2.13 Setpoints .......................................................................................................................... 84
6.2.14 System states .................................................................................................................... 87
6.3 Control via HMI.................................................................................................................. 87
6.4 Controlling the power converters ...................................................................................... 88
6.4.1 SINAMICS DCP receive (16 word) ....................................................................................... 88
6.4.2 SINAMICS DCP send (16 word) ........................................................................................... 91
6.5 Hardware configuration ..................................................................................................... 93
6.6 Integration into the user project......................................................................................... 93
6.6.1 Importing the library.......................................................................................................... 93
6.6.2 Creating the energy storage management project .............................................................. 95
6.6.3 The drive project................................................................................................................ 95
6.6.4 Download to S7 CPU/S7 HMI .............................................................................................. 96
6.6.5 Upgrading a library ............................................................................................................ 97
6.6.6 Settings ............................................................................................................................. 97
7 Diagnostic system................................................................................................................................ 99
7.1 Status information ............................................................................................................. 99
7.2 Warnings ........................................................................................................................... 99
7.2.1 Main.................................................................................................................................. 99
7.2.2 System Config.................................................................................................................. 100
7.2.3 Mode Control................................................................................................................... 100
7.2.4 Sequencer ....................................................................................................................... 103
7.2.5 Power Management......................................................................................................... 105
7.2.6 Unit 1 .............................................................................................................................. 109
7.2.7 Unit 2 .............................................................................................................................. 110
7.2.8 Unit 3 .............................................................................................................................. 110
7.2.9 Unit 4 .............................................................................................................................. 111
7.2.10 Unit 5 .............................................................................................................................. 111
7.2.11 Unit 6 .............................................................................................................................. 112
7.2.12 Unit 7 .............................................................................................................................. 113
7.2.13 Unit 8 .............................................................................................................................. 113
7.3 Faults .............................................................................................................................. 114
7.3.1 Main................................................................................................................................ 114
7.3.2 System Config.................................................................................................................. 116
7.3.3 Mode Control................................................................................................................... 118
7.3.4 Sequencer ....................................................................................................................... 119
7.3.5 Power Management......................................................................................................... 125
7.3.6 Unit 1 .............................................................................................................................. 126
7.3.7 Unit 2 .............................................................................................................................. 128
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7.3.8 Unit 3 .............................................................................................................................. 129
7.3.9 Unit 4 .............................................................................................................................. 131
7.3.10 Unit 5 .............................................................................................................................. 133
7.3.11 Unit 6 .............................................................................................................................. 134
7.3.12 Unit 7 .............................................................................................................................. 136
7.3.13 Unit 8 .............................................................................................................................. 137
A Appendix............................................................................................................................................ 141
A.1 Application support ......................................................................................................... 141
Table of contents
SIMOCRANE Energy Storage System Management V01.01
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Introduction 1
1.1 About SIMOCRANE
Availability, productivity and safety are crucial when it comes to crane applications. As a close
partner of the crane industry, we have acquired extensive expertise in the field of control and
automation applications for cranes. Whether it be for wharfs, terminals, steel works or power
plants - our solutions contribute to reliable and energy-efficient crane operations all over the
world.
For more information, see: Siemens Market-specific Solutions (https://new.siemens.com/
global/en/markets/cranes/industry-cranes.html).
1.2 About this manual
1.2.1 Content
Objective of the operating instructions
These operating instructions provide you with an overview of the product SIMOCRANE
Energy Storage System Management implemented as an S7 library for SIMATIC PLC
(Programmable Logic Control).
Scope of validity of the documentation
This documentation is valid for the product SIMOCRANE Energy Storage System Management
(ESSM).
1.2.2 Sales law
To illustrate possible application areas for our products, typical use cases are listed in this product
documentation and in the online help. These are purely exemplary and do not constitute a
statement on the suitability of the respective product for applications in specific individual cases.
Unless explicitly contractually agreed, Siemens assumes no liability for such suitability.
Suitability for a particular application in specific individual cases must be assessed by the user,
taking into account all technical, legal, and other requirements on a case-by-case basis. Always
observe the descriptions of the technical properties and the relevant constraints of the
respective product contained in the product documentation.
1.2.3 Target group
The target readership for this document includes commissioning engineers, programmers,
users, and service and maintenance personnel.
SIMOCRANE Energy Storage System Management V01.01
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1.2.4 What's new?
The following function expansions have been implemented in Version V01.01:
• Support of SINAMICS DCP FW Version V1.4
• Support for up to 8 SINAMICS DCPs
• "Bypass" function for "Black Start" mode
• "High Dynamic" function for "Peak Shaving" mode
1.2.5 Standard scope
This documentation describes the functionality of the standard scope. This scope may differ
from the scope of the functionality of the system that is actually supplied. Please refer to the
ordering documentation only for the functionality of the supplied drive system.
Further functions may be executable in the system, which are not explained in this
documentation. However, there is no entitlement to these functions in the case of a new
delivery or service.
This documentation does not contain all detailed information on all types of the product.
Furthermore, this documentation cannot take into consideration every conceivable type of
installation, operation and service/maintenance.
The machine manufacturer must document any additions or modifications they make to the
product themselves.
1.2.6 Websites of third-party companies
This document may contain hyperlinks to third-party websites. Siemens is not responsible for
and shall not be liable for these websites and their content. Siemens has no control over the
information which appears on these websites and is not responsible for the content and
information provided there. The user bears the risk for their use.
1.3 SIMOCRANE documentation
Description
You can find documentation about SIMOCRANE products under "Siemens Industry Online
Support (https://support.industry.siemens.com/cs/ww/en/ps/20088/man)".
You can display documents or download them in PDF and HTML5 format.
Introduction
1.3SIMOCRANE documentation
SIMOCRANE Energy Storage System Management V01.01
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The SIMOCRANE documentation is structured according to the following categories:
Table 1-1 SIMOCRANE documentation
Information Documentation
class1)
Content Target group
General information List Manual Meaning, setting options, and depend‐
encies of the product or system param‐
eters
Configuration engineers, program‐
mers, commissioning engineers
Commissioning
Manual
Complete and detailed description for
commissioning a product, system, or
plant
Commissioning engineers
Device information Installation Instruc‐
tions
All relevant information on setting up,
installing and cabling, as well as the
required dimensional drawings and cir‐
cuit diagrams
Installation personnel, commissioning
engineers, service and maintenance
personnel
Basic information Operating instruc‐
tions
Comprehensive collection of all infor‐
mation necessary for the safe opera‐
tion of products, plant units, and com‐
plete plants (IEC/IEEE82079-1)
Machine operators, plant operators
System Manual Configuring, installation, wiring and
commissioning
Configuration engineers, installation
personnel, commissioning engineers
1) Not all documentation classes are available for every SIMOCRANE product.
1.4 Service and support
1.4.1 Siemens Industry Online Support on the Web
Here are some of the items you can find under Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/):
• Product support
• Global forum for information and best practice sharing between users and specialists
• Local contact persons via the contact person database (→ Contact)
• Information about field services, repairs, spare parts, and much more (→ Services)
• Search for product info
• Important topics at a glance
• FAQs (frequently asked questions)
• Application examples
• Manuals
• Downloads
• Compatibility tool
Introduction
1.4Service and support
SIMOCRANE Energy Storage System Management V01.01
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• Newsletters with information about your products
•Catalogs/brochures
1.4.2 Siemens Industry Online Support on the road
Figure1-1 "Siemens Industry Online Support" app
The "Industry Online Support" app supports you in the following areas, for example:
•Resolving problems when executing a project
• Troubleshooting when faults develop
• Expanding a system or planning a new system
Furthermore, you have access to the Technical Forum and other articles that our experts have
drawn up:
• FAQs
• Application examples
• Manuals
• Certificates
• Product announcements and much more
There is a Data Matrix code on the nameplate of your product. Scan the code using the
"Industry Online Support" app (https://support.industry.siemens.com/cs/ww/en/sc/2067) to
obtain technical information about the device.
The app is available for AppleiOS and Android.
Introduction
1.4Service and support
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1.4.3 Feedback on the technical documentation
We welcome your questions, suggestions, and corrections for this technical documentation.
Please use the "Provide feedback" link at the end of the entries in Siemens Industry Online
Support.
Figure1-2 Requests and feedback
1.4.4 mySupport documentation
With the "mySupport documentation" web-based system, you can compile your own individual
documentation based on Siemens content and adapt this for your own machine documentation.
To start the application, click the "My Documentation" tile on the mySupport homepage:
mySupport Links and Tools. (https://support.industry.siemens.com/cs/ww/en/my)
Figure1-3 mySupport
The configured manual can be exported in RTF, PDF or XML format.
Siemens content that supports the mySupport documentation can be identified by the
"Configure" link.
Introduction
1.4Service and support
SIMOCRANE Energy Storage System Management V01.01
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1.4.5 Technical support
Your routes to Technical Support (https://support.industry.siemens.com/cs/ww/en/sc/4868):
•Support Request (https://www.siemens.com/SupportRequest)
• Contacts database: Contacts at Siemens (https://www.automation.siemens.com/aspa_app?
lang=en)
•"Industry Online Support" mobile app
The Support Request is the most important input channel for questions relating to products
from Siemens Industry. This will assign your request a unique ticket number for tracking
purposes. The Support Request offers you:
• Direct access to technical experts
• Recommended solutions for various questions (e.g. FAQs)
• Status tracking of your requests
In some cases, technical support also uses Remote Support (https://
support.industry.siemens.com/cs/ww/en/view/106665159) to find a solution to your request.
This means that the Support representative employs screen sharing to help you diagnose or
rectify a problem.
You can find more information on Support service packages on the Internet at the following
address: Industry Online Support Services (https://support.industry.siemens.com/cs/ww/en/sc/
4869).
1.4.6 Training
SITRAIN – Digital Industry Academy offers a comprehensive range of training courses on
Siemens industrial products – directly from the manufacturer, for all industries and use cases, for
all knowledge levels from beginner to expert.
You can find more information on the Internet at the following address: SITRAIN – Digital
Industry Academy. (https://www.siemens.com/sitrain)
1.4.7 Spare parts services
Description
By using the online spare parts service "Spares on Web", you ensure the smooth operation of
your product. The spare parts service is aimed at the following:
• Improved spare parts inventories by balancing stock and spare parts on call
• Minimized downtimes during a plant standstill
• Reduced costs
You can find more information on the Internet at the following address: Spares on Web.
(https://www.sow.siemens.com/?lang=en)
Introduction
1.4Service and support
SIMOCRANE Energy Storage System Management V01.01
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1.5 Important product information
1.5.1 Intended use
The products described in this manual form a system for controlling cranes.
The products are intended for use in industrial crane applications. The products must be
installed and maintained by professionals with sufficient knowledge to implement the safety
and security measures in accordance with the specifications described in this manual and the
recognized state-of-the-art engineering practices.
You may only use the products when compliance with the following requirements is ensured:
• All regulations and directives that are applicable at the place of final use, especially with
regard to electrical safety, functional safety, and compatibility.
• All instructions, notes, technical specifications, safety information, and security information
contained in this document and other supporting documentation.
Before using the products, you must perform a risk assessment of the entire application and
implement appropriate system design measures to ensure the safety of persons and material
assets.
Any use other than the one which is expressly permitted can result in malfunctions and
unforeseen hazards.
1.5.2 Compliance with the General Data Protection Regulation
Siemens complies with the principles of the General Data Protection Regulation (EU), in
particular the principle of data minimization (privacy by design). For this product, this means:
The product does not process or store any personal data, only technical function data (e.g. time
stamps). If the user links this data with other data (e.g. shift schedules) or stores personal data
on the same storage medium (e.g. hard disk) and thus establishes a link to a person or persons,
then the user is responsible for ensuring compliance with the relevant data protection
regulations.
Introduction
1.5Important product information
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Introduction
1.5Important product information
SIMOCRANE Energy Storage System Management V01.01
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Fundamental safety instructions 2
2.1 General safety instructions related to the hardware
2.1.1 Preliminary remarks with respect to general safety instructions
SIMOCRANE Energy Storage System Management (ESSM) is operated in the vicinity of electrical
installations. This area may contain high voltages, moving machine parts, hydraulic and
pneumatic systems. Take the following general security information into account for this reason.
WARNING
Electric shock and danger to life due to other energy sources
Touching live components can result in death or severe injury.
• Only work on electrical devices when you are qualified for this job.
• Always observe the country-specific safety rules.
Generally, the following steps apply when establishing safety:
1. Prepare for disconnection. Notify all those who will be affected by the procedure.
2. Isolate the drive system from the power supply and take measures to prevent it being
switched back on again.
3. Wait until the discharge time specified on the warning labels has elapsed.
4. Check that there is no voltage between any of the power connections, and between any of
the power connections and the protective conductor connection.
5. Check whether the existing auxiliary supply circuits are de-energized.
6. Ensure that the motors cannot move.
7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water. Switch the energy sources to a safe state.
8. Check that the correct drive system is completely locked.
After you have completed the work, restore the operational readiness in the inverse sequence.
WARNING
Electric shock due to connection to an unsuitable power supply
When equipment is connected to an unsuitable power supply, exposed components may carry
a hazardous voltage. Contact with hazardous voltage can result in severe injury or death.
• Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV- (Protective
Extra Low Voltage) output voltages for all connections and terminals of the electronics
modules.
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WARNING
Electric shock due to equipment damage
Improper handling may cause damage to equipment. For damaged devices, hazardous
voltages can be present at the enclosure or at exposed components; if touched, this can result
in death or severe injury.
• Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
• Do not use any damaged devices.
2.2 General safety instructions related to software
WARNING
Danger to life if the safety instructions and residual risks are not observed
If the safety instructions and residual risks in the associated hardware documentation are not
observed, accidents involving severe injuries or death can occur.
• Observe the safety instructions given in the hardware documentation.
• Consider the residual risks for the risk evaluation.
WARNING
Malfunctions of the machine as a result of incorrect or changed parameter settings
As a result of incorrect or changed parameterization, machines can malfunction, which in turn
can lead to injuries or death.
• Protect the parameterization against unauthorized access.
• Handle possible malfunctions by taking suitable measures, e.g. emergency stop or
emergency off.
2.3 Warranty and liability for application examples
Application examples are not binding and do not claim to be complete regarding configuration,
equipment or any eventuality which may arise. Application examples do not represent specific
customer solutions, but are only intended to provide support for typical tasks.
As the user you yourself are responsible for ensuring that the products described are
operated correctly. Application examples do not relieve you of your responsibility for safe
handling when using, installing, operating and maintaining the equipment.
Fundamental safety instructions
2.3Warranty and liability for application examples
SIMOCRANE Energy Storage System Management V01.01
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2.4 Security information
Fundamental safety instructions
2.4Security information
SIMOCRANE Energy Storage System Management V01.01
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Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions constitute one element of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be connected
to an enterprise network or the internet if and to the extent such a connection is necessary
and only when appropriate security measures (e.g. 󹪝rewalls and/or network segmentation)
are in place.
For additional information on industrial security measures that may be implemented, please
visit
https://www.siemens.com/industrialsecurity (https://www.siemens.com/industrialsecurity).
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends that product updates are applied as soon as they are
available and that the latest product versions are used. Use of product versions that are no
longer supported, and failure to apply the latest updates may increase customer’s exposure
to cyber threats.

2.5 Industrial security
Further information is provided on the Internet:
Industrial Security Configuration Manual (https://support.industry.siemens.com/cs/ww/en/
view/108862708)
WARNING
Unsafe operating states resulting from software manipulation
Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states in
your system that may lead to death, serious injury, and property damage.
• Keep the software up to date.
• Incorporate the automation and drive components into a holistic, state-of-the-art industrial
security concept for the installation or machine.
• Make sure that you include all installed products into the holistic industrial security concept.
• Protect files stored on exchangeable storage media from malicious software by with suitable
protection measures, e.g. virus scanners.
• On completion of commissioning, check all security-related settings.
Fundamental safety instructions
2.5Industrial security
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