Siemens SINUMERIK 840C User manual
SINUMERIK 840C
SIMODRIVE 611-D
Installation Guide 09.2001 Edition
Installation Instructions
Service Documentation
SINUMERIK 840C
SIMODRIVE 611-D
Installation Instructions
Installation Guide
SINUMERIK 840C/CE Control
Standard/Export Version SIMODRIVE 611-D Drive
Software Version Software Version
1.x
2.x
3.x 1.x
4.x 2.x
5.x 3.x
6.x 4.x
09.2001 Edition
SINUMERIK
®
documentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the ”Remarks” column.
Status code in ”Remarks” column:
A . . . New documentation.
B . . . Unrevised reprint with new Order No.
C . . . Revised edition with new status.
If factual changes have been made on the page since the last edition, this is
indicated by a new edition coding in the header on that page.
Edition Order No. Remarks
11.92 6FC5197-0AA50-1BP0 A
06.93 6FC5197-2AA50-0BP0 C
12.93 6FC5197-3AA50-0BP0 C
10.94 6FC5197-4AA50-0BP0 C
03.95 6FC5197-4AA50-0BP1 C
09.95 6FC5197-5AA50-0BP0 C
04.96 6FC5197-5AA50-0BP1 C
08.96 6FC5197-5AA50-0BP2 C
07.97 6FC5197-6AA50-0BP0 C
01.99 6FC5197-6AA50-0BP1 C
09.01 6FC5197-6AA50-0BP2 C
You will find further information in the Internet under:
http://www.ad.siemens.de/sinumerik
This publication was produced on the Siemens 5800 Office
System and with Interleaf 7.
The reproduction, transmission or use of this document or its
contents is not permitted without express written authority.
Offenders will be liable for damages. All rights, including
rights
created by patent grant or registration of a utility model or
design, are reserved.
© Siemens AG 1993-2001
All Rights Reserved
Order No. 6FC5197-6AA50-0BP2
Printed in the Federal Republic of Germany
This manual is included in the documentation available on CD-ROM (DOCONCD)
Edition Order No. Remarks
10.01 6FC5198-6CA00-0BG2 C
Trademarks
SIMATIC®, SIMATIC HMI®, SIMATIC NET®, SIROTEC®, SINUMERIK® and SIMODRIVE® are trade-
marks of Siemens AG. All other product and system names are registered trademarks of their
respective companies and must be treated accordingly.
Other functions not described in this documentation might be
executable in the control. This does not, however, represent an
obligation to supply such functions with a new control or when
servicing.
We have checked that the contents of this publication agree with
the hardware and software described herein. The information given
in this publication is reviewed at regular intervals and any
corrections that might be necessary are made in the subsequent
printings. Suggestions for improvement are welcome at all times.
Subject to change without prior notice.
Siemens-Aktiengesellschaft
Preliminary Remarks
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
Notes for the reader
This manual is intended for manufacturers of machine tools who use SINUMERIK 840C.
The "Installation Instructions" discuss the installation and start-up procedures, from installation
of the system through the testing of the most important functions.
The SINUMERIK 840C Installation Guide is divided into two separate manuals:
• 840C Installation Instructions
• 840C Installation Lists
The supplementary manual, which is entitled "SINUMERIK 840, Installation Lists", provides
additional aids in the form of lists and detailed information on NC and PLC machine data and
setting data, as well as lists of control and programmer alarms.
The manufacturer documentation for the SINUMERIK 840C control is divided into the
following parts:
• Interface
Part 1: Signals
Part 2: Connection Conditions
• Planning Guide PLC 135 WB/WB2/WD
• Function Macros
• Function Blocks
Package 0: Basic Functions
Package 1: Tool Management
Package 4/5:Computer Link
Package 7: Code Carrier
Package 8: PLC-controlled Data Input/Output
Additional SINUMERIK publications which are valid for all SINUMERIK controls may also be
consulted (e.g. Universal Interface, Measuring Cycles, CL800 Cycle Language).
Please contact your local SIEMENS office for further details.
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
Technical notes
A new Installation Guide is required for each new software version. Old Installation Guides can
be used only in part for new software versions.
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
As from software version 4, please refer to the Installation Lists manual
for a description of the alarms (Monitoring section).
This manual is valid for software versions 1, 2, 3, 4, 5 and 6.
As from software version 3, the data relevant to SIMODRIVE 611-D
is also provided.
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
Safety notes
DANGER
This warning notice means that loss of life, severe personal injury or
substantial material damage will result if the appropriate precautions
are not taken.
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
WARNING
This warning notice means that loss of life, severe personal injury or
substantial material damage can result if the appropriate precautions
are not taken.
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
CAUTION
This warning notice (with warning triangle) means that a minor
personal injury can result if the appropriate precautions are not taken.
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
CAUTION
This warning notice (without warning triangle) means that a material
damage can result if the appropriate precautions are not taken.
NOTICE
This warning notice means that an undesired event or an undesired
state can result if the appropriate notices are not observed.
Prerequisites and Visual Inspection 1
General Reset and Standard Start-up 2
PLC Installation 3
Machine Data Dialog (MDD - as from SW 3) 5
NC Machine Data (NC MD), NC Setting Data (NC SD) 6
Drive Machine Data (SIMODRIVE Drive MD) 7
PLC Machine Data (PLC MD) 8
Drive Servo Start-Up Application (as from SW 3) 9
Axis and Spindle Installation 10
Data Backup/CPU Replacement 11
Functional Descriptions 12
MMC Area Diagnosis 4
Index 13
Contents
1 Prerequisites and Visual Inspection . . . . . . . . . . . . . . . . . . . . . . 1–1
1.1 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
1.2 Visual inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
1.2.1 Information on module handling . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2
1.2.2 Grounding system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
1.2.3 Position encoders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
1.2.4 Cable laying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
1.2.5 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4
1.2.6 Shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4
1.2.7 Interference suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4
1.2.8 Operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4
1.2.9 Overall state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4
1.2.10 Jumpering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–5
1.2.11 Position control, input and measuring system resolution . . . . . . . . . . 1–5
1.2.12 Input units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–5
1.3 Standard/Export version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–6
1.4 Installation Checklist 840C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–7
1.5 Voltage and functional tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–9
1.5.1 Self-test and system start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–9
1.6 Loading data into the NCK on starting up the control (as from SW 2) 1–11
2 General Reset and Standard Start-Up . . . . . . . . . . . . . . . . . . . . . 2–1
2.1 First installation and start-up of control (as from SW 3) . . . . . . . . . . 2–1
2.1.1 Erasing the S-RAM area of the NCK (as from SW 6) . . . . . . . . . . . . 2–1
2.2 Standard installation and start-up as flowchart (as from SW 3) . . . . . 2–2
2.3 Select general reset mode (as from SW 3) . . . . . . . . . . . . . . . . . . . 2–3
2.4 General reset (as from SW 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–4
2.5 Memory configuration (as from SW 3) . . . . . . . . . . . . . . . . . . . . . . 2–6
2.6 Loading machine data (as from SW 3) . . . . . . . . . . . . . . . . . . . . . . 2–8
2.7 Deselect general reset mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–10
2.8 Standard installation short version (up to SW 2) . . . . . . . . . . . . . . . 2–11
2.9 General reset (up to SW 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–13
2.10 Standard installation and start-up as flowchart (up to SW 2 only) . . . . 2–15
2.11 Enter PLC machine data (up to SW 2 only) . . . . . . . . . . . . . . . . . . . 2–16
2.12 Enter NC machine data (up to SW 2 only) . . . . . . . . . . . . . . . . . . . 2–17
2.13 Axis installation (simplified, up to SW 2 only) . . . . . . . . . . . . . . . . . . 2–18
2.14 Spindle installation (Example: one spindle, up to SW 2 only) . . . . . . . 2–19
3 PLC Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
3.1 General remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
3.2 PG function via MMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2
3.3 PLC general reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–5
3.4 Procedure for starting up the PLC . . . . . . . . . . . . . . . . . . . . . . . . . 3–5
3.5 PLC diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–8
3.5.1 LED display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–8
3.5.2 System initialization program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–9
3.5.3 ISTACK, detailed error coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–10
3.5.4 PLC status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–11
3.5.5 Timeout analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–13
3.6 Procedure for error search after PLC stop . . . . . . . . . . . . . . . . . . . 3–13
4 MMC Area Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
4.1 General notes/Overviews . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
4.1.1 Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
4.1.2 Simplified switchover between languages (as from SW 5) . . . . . . . . . 4–2
4.1.3 Printing screen hardcopies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–3
4.1.4 Selection of the Diagnosis area . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–4
4.2 NC Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–8
4.2.1 Selection of service data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–10
4.2.2 Service data for the spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–11
4.3 Drive service displays for spindle (MSD) and axis (FDD) - (as from SW 3) 4–12
4.4 PC data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–21
4.4.1 Copying and editing PC data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–22
4.4.2 Configuration file CONFIG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–25
4.4.2.1 Keywords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–26
4.4.2.2 Value ranges and default values . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–27
4.4.2.3 Format for log masks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–28
4.4.2.4 Reduce number of accesses to the hard disk (HD) . . . . . . . . . . . . . 4–29
4.4.3 BEDCONF configuration file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–30
4.4.3.1 Configuration file BEDCONF in directory Operation/Basic Setting . . . 4–31
4.4.3.2 Configuration file BEDCONF in directory OPERATION/PROGRAM . . 4–36
4.4.3.3 Configuration file BEDCONF in directory Operation/DIAGNOSIS . . . . 4–37
4.4.4 Color definition tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–38
4.4.4.1 10” color display (up to SW 4.4) 6FC5 103-0AB 2-0AA0 . . . . . . . . 4–38
4.4.4.2 New 19” operator panel as from SW 4.5(5)
6FC5 103-0AB - AA1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–41
4.4.4.3 Defining individual color tables (as from SW 5.4) . . . . . . . . . . . . . . . 4–43
4.4.5 Color mapping lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–44
4.4.6 Color settings for monochrome display . . . . . . . . . . . . . . . . . . . . . . 4–47
4.4.6.1 10” monochrome display (up to SW 4.4) 6FC5 103-0AB 2-0AA0 . . 4–47
4.4.6.2 9.5” monochrome display (as from SW 4.5) . . . . . . . . . . . . . . . . . . 4–47
4.4.7 Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–48
4.5 Activating options (as from SW 3) . . . . . . . . . . . . . . . . . . . . . . . . . 4–49
4.6 BACKUP with Valitek streamer/PC link . . . . . . . . . . . . . . . . . . . . . . 4–50
4.7 Customer UMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–55
4.8 Functions up to SW 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–56
4.8.1 NC data management (up to SW 2) . . . . . . . . . . . . . . . . . . . . . . . . 4–56
4.8.2 PLC data (up to SW 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–59
4.8.3 PCF files (up to SW 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–60
4.9 Equivalent keys on the PC keyboard and the operator panel . . . . . . . 4–65
5 Machine Data Dialog (MDD - as from SW 3) . . . . . . . . . . . . . . . . 5–1
5.1 General remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
5.1.1 General notes on operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–4
5.1.2 Fast switching between MDD and service display
(as from SW 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–7
5.2 NC configuration and NC machine data (as from SW 3) . . . . . . . . . . 5–9
5.2.1 NC configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–9
5.2.2 NC machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–11
5.2.3 Setpoint-Actual value matching for axes and spindles . . . . . . . . . . . . 5–14
5.2.4 Measuring system adaptation for axes and spindles (as from SW 4) . 5–15
5.2.5 Copying a complete machine data block (as from SW 5.6) . . . . . . . . 5–17
5.3 PLC configuration and PLC machine data (as from SW 3) . . . . . . . . 5–18
5.3.1 PLC configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–18
5.3.2 PLC machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–20
5.4 Drive configuration and drive machine data (as from SW 3) . . . . . . . 5–22
5.4.1 Drive configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–22
5.4.2 Drive machine data for axes (FDD) and spindles (MSD) . . . . . . . . . . 5–23
5.4.3 Axis/spindle start-up for the digital drive (as from SW 3) . . . . . . . . . . 5–24
5.5 Cycles machine data (as from SW 3) . . . . . . . . . . . . . . . . . . . . . . . 5–27
5.6 IKA data (interpolation and compensation with tables - as from SW 3) 5–28
5.7 User displays (as from SW 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–30
5.7.1 Edit list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–31
5.8 File functions (as from SW 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–33
5.8.1 1st level: Machine configuration (as from SW 3) . . . . . . . . . . . . . . . 5–33
5.8.2 2nd level: Configuring the individual machine data areas
(as from SW 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–34
5.8.3 3rd level: Configuring withing the machine data areas of
individual machine data displays (as from SW 3) . . . . . . . . . . . . . . . 5–35
5.8.4 File functions (sequence of operation - as from SW 3) . . . . . . . . . . . 5–37
5.8.4.1 1st level: File functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–37
5.8.4.2 2nd level: File functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–38
5.8.4.3 3rd level: File functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–40
5.9 Procedure for altering configurations . . . . . . . . . . . . . . . . . . . . . . . 5–42
5.9.1 Standard installation of digital drives (as from SW 3) . . . . . . . . . . . . 5–42
5.9.2 Adding a 1-axis FDD module (as from SW 3) . . . . . . . . . . . . . . . . . 5–44
5.9.3 Replacing a 1-axis FDD module with a 2-axis FDD module
(as from SW 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–45
5.9.4 Replacing a 2-axis FDD module (9/18 A) with a
2-axis FDD module (18/36 A) - (as from SW 3) . . . . . . . . . . . . . . . . 5–46
5.9.5 Drive active or passive (as from SW 3) . . . . . . . . . . . . . . . . . . . . . . 5–47
5.9.6 Using a new motor type (as from SW 3) . . . . . . . . . . . . . . . . . . . . . 5–48
5.9.7 Reinstallation of existing and new drive components using the
existing drive files (TEA3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–49
5.9.8 Additional information when altering the configuration
(as from SW 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–50
5.10 Configuring the MDD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–51
5.10.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–51
5.10.2 Practical example for user adaptation list display . . . . . . . . . . . . . . . 5–53
5.10.3 Configuring the parameter set switchover in the list display . . . . . . . . 5–55
5.10.4 Printing the list module data (as from SW 5) . . . . . . . . . . . . . . . . . . 5–57
6 NC Machine Data (NC MD) NC Setting Data (NC SD) . . . . . . . . . 6–1
6.1 NC machine data (NC MD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1
6.1.1 Entering NC machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1
6.1.2 NC configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–2
6.1.3 Configuring information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–3
6.1.4 Breakdown of NC MDs/drive machine data . . . . . . . . . . . . . . . . . . . 6–5
6.2 General machine data (general data) . . . . . . . . . . . . . . . . . . . . . . . 6–6
6.3 Channel-specific MD (channel data) . . . . . . . . . . . . . . . . . . . . . . . . 6–31
6.4 Axis-specific MD 1 (axial data 1) . . . . . . . . . . . . . . . . . . . . . . . . . . 6–36
6.5 Spindle-specific MD (spindle data) . . . . . . . . . . . . . . . . . . . . . . . . . 6–65
6.6 Machine data bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–85
6.6.1 General MD bits (general bits) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–85
6.6.2 Spindle-specific MD bits (spindle bits) . . . . . . . . . . . . . . . . . . . . . . 6–124
6.6.3 Channel-specific MD bits 1 (channel bits) . . . . . . . . . . . . . . . . . . . . 6–136
6.6.4 Axis-specific MD bits 1 (axial bits 1) . . . . . . . . . . . . . . . . . . . . . . . . 6–144
6.6.5 Leadscrew error compensation bits (compensation flags) . . . . . . . . . 6–154
6.6.6 Channel-specific MD bits 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–155
6.7 Axis-specific MD 2 (axial data 2) . . . . . . . . . . . . . . . . . . . . . . . . . . 6–158
6.7.1 Axis-specific MD bits 2 (axial bits 2) . . . . . . . . . . . . . . . . . . . . . . . . 6–180
6.8 MDs for multi-channel display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–195
6.9 MDs for parameter set switchover . . . . . . . . . . . . . . . . . . . . . . . . . 6–196
6.9.1 MDs for collision monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–205
6.10 MDs for flexible memory configuration . . . . . . . . . . . . . . . . . . . . . . 6–211
6.11 Safety Integrated (SI) data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–216
6.12 Setting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–217
6.12.1 NC setting data (NC SD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–217
6.13 Cycles machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–230
7 Drive Machine Data (SIMODRIVE Drive MD) . . . . . . . . . . . . . . . . 7–1
7.1 611A main spindle drive machine data (MSD MD) (SW 3) . . . . . . . . 7–1
7.1.1 MSD MD input (SW 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1
7.1.2 MSD MD (data description - SW 3) . . . . . . . . . . . . . . . . . . . . . . . . 7–1
7.2 611D feed drive machine data (SW 3) . . . . . . . . . . . . . . . . . . . . . . 7–47
7.2.1 FDD MD input (SW 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–47
7.2.2 FDD MD (data description - SW 3) . . . . . . . . . . . . . . . . . . . . . . . . . 7–47
7.3 611D drive machine data (FDD/MSD - as from SW 4) . . . . . . . . . . . 7–74
7.3.1 Drive MD input (as from SW 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–74
7.3.2 Drive MD (data description) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–74
7.4 FDD/MSD-specific diagnosis/service machine data (as from SW 3) . . 7–167
7.4.1 Output of diagnosis/service machine data (as from SW 3) . . . . . . . . 7–167
7.4.2 Servo service data (SSD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–167
7.4.3 Diagnosis/service MD (data description - as from SW 3) . . . . . . . . . 7–168
7.5 Safety Integrated (SI) data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–177
8 PLC Machine Data (PLC MD) . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–1
8.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–1
8.1.1 Entering PLC MD (up to SW 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–1
8.1.2 Breakdown of the PLC MD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–2
8.2 PLC MD for the operating system (system data) . . . . . . . . . . . . . . . 8–3
8.3 PLC MD for function blocks (FB data) . . . . . . . . . . . . . . . . . . . . . . 8–12
8.4 PLC MD for the user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–12
8.5 PLC MD for the operating system (system bits) . . . . . . . . . . . . . . . . 8–13
8.6 PLC MD bits for function blocks (FB bits) . . . . . . . . . . . . . . . . . . . . 8–28
8.7 PLC MD bits for the user (user bits) . . . . . . . . . . . . . . . . . . . . . . . . 8–29
9 Drive Servo Start-Up Application (as from SW 3) . . . . . . . . . . . . 9–1
9.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–1
9.1.1 Selection of/menu trees of drive servo start-up application . . . . . . . . 9–4
9.1.2 Softkeys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–6
9.2 Measuing the drive servo loops (current, speed, position) . . . . . . . . . 9–11
9.2.1 Current control loop (axis and spindle - as from SW 3) . . . . . . . . . . . 9–13
9.2.2 Speed control loop (axis and spindle) - measurement parameters
(4 basic settings - as from SW 3) . . . . . . . . . . . . . . . . . . . . . . . . . . 9–14
9.2.3 Speed control loop (axis and spindle - as from SW 3) . . . . . . . . . . . 9–15
9.2.4 Position control loop (axis and spindle) - measurement parameters
(4 basic settings - as from SW 3) . . . . . . . . . . . . . . . . . . . . . . . . . . 9–16
9.2.5 Position control loop (axis and spindle - as from SW 3) . . . . . . . . . . 9–19
9.2.6 Position control loop (axis and spindle) - measurement parameters
(9 basic settings - as from SW 3) . . . . . . . . . . . . . . . . . . . . . . . . . . 9–20
9.3 Function generator (axis and spindle - as from SW 3) . . . . . . . . . . . 9–23
9.3.1 Function generator (axis and spindle) - signal parameters
(as from SW 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–24
9.3.2 Additional information (notes) on measurement and signal
parameters (as from SW 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–25
9.3.3 Signal waveforms of function generator (SW 3) . . . . . . . . . . . . . . . . 9–26
9.4 Mixed I/O configuration and digital-analog converter, DAC
(as from SW 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–33
9.5 Quadrant error compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–39
9.5.1 General comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–39
9.5.2 Circularity test (option - SW 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–39
9.5.3 Conventional quadrant error compensation (as from SW 2) . . . . . . . . 9–44
9.5.3.1 Installation without adaptation characteristic . . . . . . . . . . . . . . . . . . 9–44
9.5.3.2 Installation with adaptation characteristic . . . . . . . . . . . . . . . . . . . . . 9–48
9.5.4 Neural quadrant error compensation (QEC - SW 4) . . . . . . . . . . . . . 9–50
9.5.4.1 Start-up of neural QEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–55
9.5.4.2 Further optimization and intervention options . . . . . . . . . . . . . . . . . . 9–58
9.5.4.3 Power ON/OFF - monitoring function - special functions (SW 4) . . . . 9–63
9.6 SERVO trace (SW 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–64
9.6.1 Selection of measured signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–66
9.6.2 SERVO trace display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–68
10 Axis and Spindle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–1
10.1 Determining sampling interval and interpolation time . . . . . . . . . . . . 10–1
10.2 Axis-specific resolutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–4
10.2.1 General remarks on the axis-specific resolutions . . . . . . . . . . . . . . . 10–4
10.2.2 Input, display and position control resolution . . . . . . . . . . . . . . . . . . 10–4
10.2.3 Resolution block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–6
10.2.4 Resolution codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–7
10.2.5 Permissible resolution combinations . . . . . . . . . . . . . . . . . . . . . . . . 10–8
10.2.6 The influence of resolution on velocity . . . . . . . . . . . . . . . . . . . . . . 10–9
10.2.7 Maximum velocity for thread cutting . . . . . . . . . . . . . . . . . . . . . . . . 10–11
10.2.8 Maximum traversing range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–12
10.2.9 Influence on the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–15
10.2.10 Influence on the modes/function . . . . . . . . . . . . . . . . . . . . . . . . . . 10–15
10.3 BERO (SW 4 and higher) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–18
10.4 Axis installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–19
10.4.1 Drive optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–19
10.4.1.1 Checking and setting the control direction of the feed axes . . . . . . . . 10–19
10.4.1.2 Speed setpoint matching/tacho compensation . . . . . . . . . . . . . . . . . 10–21
10.4.1.3 Servo gain factor KV NC MD 252* . . . . . . . . . . . . . . . . . . . . . . . . . 10–24
10.4.1.4 Acceleration NC MD 276* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–26
10.4.1.5 Jerk limitation (as from SW 6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–28
10.4.1.6 Position monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–30
10.4.1.7 Dynamic contour monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–31
10.4.2 Drift compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–32
10.4.3 Axis traversing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–33
10.4.3.1 Traversing in jog mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–33
10.4.3.2 Program-controlled traversing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–34
10.4.4 Reference point approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–35
10.4.4.1 Reference point approach without automatic direction recognition . . . 10–35
10.4.4.2 Reference point approach with automatic direction recognition . . . . . 10–38
10.4.4.3 Program-controlled reference point approach . . . . . . . . . . . . . . . . . 10–39
10.4.4.4 Referencing without programmed motion (with SW 4 and higher) . . . 10–40
10.4.4.5 Setting reference dimension by a PLC request (SW 4 and higher) . . . 10–41
10.4.5 Distance-coded reference marks . . . . . . . . . . . . . . . . . . . . . . . . . . 10–43
10.4.5.1 Initial installation of distance-coded reference marks . . . . . . . . . . . . 10–45
10.5 Spindle installation, spindle functions . . . . . . . . . . . . . . . . . . . . . . . 10–49
10.5.1 Open-loop control mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–51
10.5.2 Oscillation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–54
10.5.3 Positioning mode, M19, M19 through several revolutions . . . . . . . . . 10–54
10.5.3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–54
10.5.3.2 Absolute positioning sequence (M19) . . . . . . . . . . . . . . . . . . . . . . . 10–57
10.5.3.3 Incremental positioning sequence (M19 through several revolutions) . 10–60
10.5.3.4 Method A and B in the NC-internal solution . . . . . . . . . . . . . . . . . . . 10–62
10.5.3.5 Gain factor change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–63
10.5.3.6 Aborting the positioning mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10–65
10.5.4 Curved acceleration characteristic (SW 4 and higher) . . . . . . . . . . . 10–66
10.5.5 PLC intervention in spindle control . . . . . . . . . . . . . . . . . . . . . . . . . 10–69
11 Data Backup/CPU Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 11–1
11.1 Data area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–1
11.1.1 Ways of backing up data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–2
11.1.2 General notes on data backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–3
11.1.3 Saving/loading NCK data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–5
11.1.4 Data backup procedure via streamer . . . . . . . . . . . . . . . . . . . . . . . 11–7
11.1.5 Restarting after MMC CPU replacement . . . . . . . . . . . . . . . . . . . . . 11–8
11.1.6 Loading via V24 interface or FD-E2 . . . . . . . . . . . . . . . . . . . . . . . . 11–9
11.1.7 Loading from hard disk (control startup with user data) . . . . . . . . . . . 11–10
11.1.8 CPU replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–15
12 Functional Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–1
12.1 Leadscrew error compensation 6FC5 150-0AH01-0AA0 . . . . . . . . 12–1
12.1.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–1
12.1.2 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–1
12.2 Rotary axis function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–10
12.2.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–10
12.2.2 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–10
12.3 Endlessly rotating axis (SW 4 and higher) . . . . . . . . . . . . . . . . . 12–12
12.3.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–12
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–12
12.3.2 Display of endlessly rotating axis . . . . . . . . . . . . . . . . . . . . . . . . . . 12–13
12.3.3 Reaction of endlessly rotating function to NC-STOP and NC-RESET . 12–13
12.4 Dwell in relation to axes or spindles . . . . . . . . . . . . . . . . . . . . . . 12–14
12.4.1 Dead time compensation, NC MD 330 . . . . . . . . . . . . . . . . . . . . . . 12–14
12.4.2 Extension of dwell (SW 5 and higher) . . . . . . . . . . . . . . . . . . . . . . . 12–15
12.4.2.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–15
12.5 Warm restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–16
12.5.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–16
12.5.2 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–16
12.6 Coordinate transformation 6FC5 150-0AD04-0AA0 . . . . . . . . . . . 12–18
12.6.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–18
12.6.2 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–19
12.6.3 The transformation data set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–20
12.6.3.1 Definition of machine data for coordinate transformation . . . . . . . . . . 12–21
12.6.4 Transformation parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–23
12.6.5 Machine data for fictitious axes . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–26
12.6.6 NC PLC interface signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–27
12.6.7 Explanation of the programming and operation of coordinate
transformation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–28
12.6.8 Examples of coordinate transformation . . . . . . . . . . . . . . . . . . . . . . 12–30
12.6.8.1 Example of TRANSMIT coordinate transformation . . . . . . . . . . . . . . 12–30
12.6.8.2 Example of 2D coordinate transformation . . . . . . . . . . . . . . . . . . . . 12–31
12.6.8.3 Example of 3D coordinate transformation . . . . . . . . . . . . . . . . . . . . 12–32
12.6.9 Transformation machine data change without warm restart . . . . . . . . 12–33
12.7 Spindle functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–34
12.7.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–34
12.7.2 Description of the spindle modes . . . . . . . . . . . . . . . . . . . . . . . . . . 12–36
12.7.2.1 Open-loop control mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–36
Selecting the open-loop control mode . . . . . . . . . . . . . . . . . . . . . . . 12–36
Gear ratio changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–37
Data required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–37
12.7.2.2 Oscillation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–38
12.7.2.3 Positioning mode (M19, M19 through several revolutions) . . . . . . . . . 12–38
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–38
Selecting the positioning mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–39
Data required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–39
The positioning sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–40
Gain factor change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–47
Aborting the positioning mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–49
Curved acceleration characteristic (SW 4 and higher) . . . . . . . . . . . 12–49
12.7.2.4 C axis mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–53
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–53
Selection and deselection of the C axis mode . . . . . . . . . . . . . . . . . 12–54
Block search via blocks with M functions for C axis ON/OFF . . . . . . 12–54
C axis synchronization (SW 4 and higher) . . . . . . . . . . . . . . . . . . . . 12–54
Corresponding data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–54
Synchronizing and referencing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–55
Initiating the C axis mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–58
Encoder-specific resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–60
Possible configurations for the C axis mode . . . . . . . . . . . . . . . . . . 12–61
12.8 Following error compensation for thread cutting . . . . . . . . . . . . 12–64
12.8.1 Multiple thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–64
12.8.2 Thread re-cutting/setting up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–65
12.9 Thread cutting position controlled spindle (SW 2 and higher) . . 12–66
12.9.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–66
12.9.2 Description of function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–66
12.9.2.1 Switching on the function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–67
12.9.2.2 Switching off the functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–68
12.9.3 Parameter set switchover with thread functions . . . . . . . . . . . . . . . . 12–70
12.9.4 Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–70
12.9.5 Reset behaviour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–70
12.9.6 Reading in G functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–71
12.9.7 Interface signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–71
12.9.8 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–71
12.10 FIFO/predecoding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–71
12.10.1 Rapid block change using FIFO function (up to SW 2 only) . . . . . . . . 12–71
12.10.2 Control of predecoding (SW 5 and higher) . . . . . . . . . . . . . . . . . . . 12–73
12.10.2.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–73
12.11 Absolute encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–74
12.11.1 SIPOS absolute encoder up to SW 4 . . . . . . . . . . . . . . . . . . . . . . . 12–74
12.11.1.1 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–74
12.11.1.2 Hardware requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–74
12.11.1.3 Synchronizing the absolute encoder with the machine absolute system 12–75
12.11.1.4 What happens on warm restart (POWER ON) . . . . . . . . . . . . . . . . . 12–78
12.11.1.5 Special case ”Parking axis” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–78
12.11.1.6 Absolute encoder error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–78
Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–79
12.11.1.7 SIPOS absolute encoder errors . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–80
12.11.2 ENDAT absolute encoder (SW 5.2 and higher) . . . . . . . . . . . . . . . . 12–81
12.11.2.1 Function features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–81
12.11.2.2 Hardware requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–82
12.11.2.3 Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–82
12.11.2.4 Special features for large traversing ranges . . . . . . . . . . . . . . . . . . . 12–84
12.11.2.5 Offset of the absolute encoder from the machine absolute system . . 12–86
12.11.2.6 Behaviour on power on) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–90
12.11.2.7 Special case ”Parking axis” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–90
12.11.2.8 Absolute encoder error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–90
12.11.3 Range extension with ENDAT absolute encoder (as from SW 6) . . . . 12–90
12.11.3.1 Description of function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–90
12.11.3.2 Storing absolute information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–91
12.11.3.3 First start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–93
12.11.3.4 Special start-up cases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–94
12.11.3.5 Start-up after data loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–94
12.12 Path dimension from PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–95
General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–95
12.12.1 Execution of the function ”Path dimension from the PLC” . . . . . . . . 12–95
12.12.2 Termination of the function ”Path dimension from the PLC” . . . . . . . 12–96
12.12.3 Interruption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–96
12.12.4 Meaning of NC MD 5008, bit 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–97
12.12.5 Influence of the modes on the path dimension function from the PLC 12–97
12.12.5.1 Path dimension from the PLC and JOG operating mode . . . . . . . . . . 12–97
12.12.5.2 Path dimension from the PLC and MDA, TEACH IN and AUTOMATIC
modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–98
Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–100
12.13 Indexing function from the PLC . . . . . . . . . . . . . . . . . . . . . . . . . 12–102
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–102
12.13.1 Division in set-up mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–103
12.13.2 Division from the PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–103
12.13.3 Explanation of indexing function terms . . . . . . . . . . . . . . . . . . . . . . 12–104
12.13.4 Machine data for the function ”Setup mode division related” . . . . . . 12–107
12.13.5 Traversing an indexing axis to the reference point . . . . . . . . . . . . . . 12–109
12.13.6 Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–110
12.13.7 Actual value display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–110
12.13.8 PLC user interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–112
12.13.9 Conditions for the function ”Setup mode division related” . . . . . . . . . 12–112
12.13.10 Error messages from the NC to the PLC . . . . . . . . . . . . . . . . . . . . . 12–113
12.14 Dynamic feedforward control and setpoint smoothing filter . . . . 12–113
12.14.1 Feedforward control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–114
12.14.1.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–114
12.14.1.2 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–114
12.14.2 Setpoint filter in drive (SW 4 and higher) . . . . . . . . . . . . . . . . . . . . . 12–115
12.15 Switchover measuring system 1 or 2 (SW 2 and higher) . . . . . . . 12–116
12.15.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–116
12.15.2 Feed axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–116
12.15.3 Measuring circuit monitoring and alarm processing . . . . . . . . . . . . . 12–117
12.15.4 C axes to spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–117
12.16 Quadrant error compensation (SW 2 and higher) . . . . . . . . . . . . 12–118
12.16.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–118
12.16.2 Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–118
12.16.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–119
12.16.3.1 Installation without adaptation characteristic . . . . . . . . . . . . . . . . . . 12–120
12.16.3.2 Installation with adaptation characteristic . . . . . . . . . . . . . . . . . . . . . 12–123
12.17 Axis converter/spindle converter (SW 2 and higher) . . . . . . . . . . 12–125
12.17.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–125
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–125
12.17.2 Axis converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–125
12.17.2.1 Description of function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–125
12.17.2.2 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–126
12.17.3 Spindle converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–126
12.17.3.1 Description of functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–126
12.17.3.2 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–127
12.17.3.3 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–127
12.18 Functional description of gearbox interpolation (up to SW 3) . . . 12–128
12.18.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–128
12.18.2 Brief description of GI functions . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–129
12.18.2.1 Definition of leading and following drives . . . . . . . . . . . . . . . . . . . . . 12–129
12.18.3 Operating principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–131
12.18.4 Link types with constant link factor . . . . . . . . . . . . . . . . . . . . . . . . . 12–132
12.18.4.1 Setpoint link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–132
12.18.4.2 Actual value link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–133
12.18.4.3 Setpoint velocity/actual position link (SW 4 and higher) . . . . . . . . . . 12–133
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–133
Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–133
Compensatory control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–134
12.18.5 Curve-gearbox interpolation (CGI) (SW 4 and higher) . . . . . . . . . . . . 12–135
12.18.5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–135
12.18.5.2 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–135
12.18.6 Variable cascading of GI following drives (SW 4 and higher) . . . . . . . 12–138
12.18.7 Gearbox interpolation chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–138
12.18.8 Following drive overlays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–139
12.18.9 Influencing the following error . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–140
12.18.10 Block search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–141
12.18.11 GI monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–141
12.18.11.1 Monitoring for maximum velocity/speed and maximum acceleration . . 12–142
12.18.11.1.1 Velocity/speed limitation of ELG following axex (as from SW 6.3) . . . 12–143
12.18.11.2 Fine/coarse synchronism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–146
12.18.11.3 ”Emergency retraction” message (SW 3) . . . . . . . . . . . . . . . . . . . . 12–147
12.18.11.4 Maintaining the link in the event of faults (controlled follow-up)
(SW 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–148
12.18.11.5 HW/SW limit switches of following drive . . . . . . . . . . . . . . . . . . . . . 12–149
12.18.11.6 Special features relating to following axes . . . . . . . . . . . . . . . . . . . . 12–150
12.18.11.7 Special features relating to following spindles . . . . . . . . . . . . . . . . . 12–150
12.18.12 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–150
12.18.12.1 Programming via NC part program . . . . . . . . . . . . . . . . . . . . . . . . . 12–155
12.18.12.2 Programming via PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–155
12.18.12.3 Programming via input display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–155
12.18.12.4 Default settings via machine data . . . . . . . . . . . . . . . . . . . . . . . . . . 12–155
12.18.13 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–156
12.18.13.1 Brief start-up of a GI grouping . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–156
12.18.13.2 Full start-up procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–157
Set position control sampling times . . . . . . . . . . . . . . . . . . . . . . . . 12–158
Drift and tacho compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–158
General optimization of axes and spindles . . . . . . . . . . . . . . . . . . . . 12–159
Setting the feedforward control . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–159
Matching the dynamic response of the drives . . . . . . . . . . . . . . . . . 12–159
Setting the GI machine data and the necessary PLC signals . . . . . . . 12–161
Optimization of the compensatory controller . . . . . . . . . . . . . . . . . . 12–162
Calculating the time constant for the parallel model . . . . . . . . . . . . . 12–163
Entering the monitoring threshold values . . . . . . . . . . . . . . . . . . . . . 12–164
Checking the GI programming functions . . . . . . . . . . . . . . . . . . . . . 12–165
Setting the interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–166
12.18.14 Special cases of gearbox interpolation . . . . . . . . . . . . . . . . . . . . . . 12–166
12.18.14.1 Synchronous spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–166
12.18.14.2 Gantry axes; machines with forced coupling . . . . . . . . . . . . . . . . . . 12–170
12.18.15 Gearbox interpolation status data . . . . . . . . . . . . . . . . . . . . . . . . . . 12–174
12.18.15.1 Format of data list (SW 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–174
12.18.16 Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–175
12.18.16.1 Overview of application examples . . . . . . . . . . . . . . . . . . . . . . . . . . 12–175
12.18.16.2 Hobbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–175
12.18.16.3 Inclined infeed axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–177
12.19 Interpolation and compensation with tables and temperature
compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–181
12.19.1 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–181
12.19.2 Activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–182
12.19.3 Interlocks and monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–184
12.19.4 Temperature compensation TC . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–187
12.19.4.1 Types of influence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–187
12.19.4.2 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–189
12.19.4.3 Data structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–189
12.19.4.4 Activation of function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–190
12.19.5 Interpolation and compensation with tables . . . . . . . . . . . . . . . . . . . 12–191
12.19.5.1 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–193
12.19.5.2 Data structures and data assignment . . . . . . . . . . . . . . . . . . . . . . . 12–194
12.19.5.3 Data access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–194
Data access via operator panel/machine data dialog . . . . . . . . . . . . . 12–195
Data access via part program . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–195
Data access via MMC/data transfer . . . . . . . . . . . . . . . . . . . . . . . . 12–199
Data access via PLC (command channel, DB 41) . . . . . . . . . . . . . . 12–200
12.19.5.4 Activating IKA data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–201
12.19.5.5 Overview of valid IKA data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–202
12.19.5.6 IKA calculation sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–204
12.19.5.7 Meaning of the data types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–206
12.19.5.8 Links between IKA data areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–210
12.19.5.9 Viewing the IKA data during programming . . . . . . . . . . . . . . . . . . . . 12–211
12.19.5.10 Compensation beyond the working area . . . . . . . . . . . . . . . . . . . . . 12–211
12.20 Extended stop and retract (ESR) (SW 4 and higher) . . . . . . . . . . 12–212
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–212
12.20.1 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–213
12.20.2 Parameterization, control and programming . . . . . . . . . . . . . . . . . . . 12–213
12.20.3 Monitoring sources (error detection) . . . . . . . . . . . . . . . . . . . . . . . . 12–215
12.20.4 Mains failure detection and mains buffering . . . . . . . . . . . . . . . . . . . 12–216
12.20.4.1 Mains failure detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–216
12.20.4.2 DC link overvoltage limitation (611D) . . . . . . . . . . . . . . . . . . . . . . . 12–216
12.20.4.3 Mains buffering (611D only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–216
12.20.4.4 DC link undervoltage monitoring in 611D . . . . . . . . . . . . . . . . . . . . 12–217
12.20.5 DC link buffering and monitoring of generator minimum speed limit . . 12–218
12.20.5.1 DC link buffering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–218
12.20.5.2 Monitoring for generator minimum speed limit . . . . . . . . . . . . . . . . . 12–219
12.20.5.3 Communications/control failure . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–219
12.20.5.4 840C/611D detects error/request and specifies "Extended stop and
retract" as autonomous drive function . . . . . . . . . . . . . . . . . . . . . . 12–219
12.20.6 Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–219
12.20.6.1 Stopping as open-loop control function . . . . . . . . . . . . . . . . . . . . . . 12–220
12.20.6.2 Stopping as autonomous drive function . . . . . . . . . . . . . . . . . . . . . . 12–220
12.20.7 Retraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–222
Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–222
12.20.7.1 Retraction as open-loop control function . . . . . . . . . . . . . . . . . . . . . 12–224
12.20.7.2 Retraction as autonomous drive function (611D) . . . . . . . . . . . . . . . 12–226
12.20.8 Configuration help for generator operation and emergency
retraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–227
12.20.8.1 Special case voltage failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–227
12.20.8.2 Activating autonomous drive emergency retraction in case of
PLC failure or 5 V undervoltage (as from SW 6.3) . . . . . . . . . . . . . . 12–231
12.21 Simultaneous axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–232
12.21.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–232
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–232
12.21.2 Handwheel for simultaneous axes in automatic mode . . . . . . . . . . . . 12–232
12.22 Software cam (position measuring signals) . . . . . . . . . . . . . . . . 12–234
12.22.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–234
12.22.2 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–234
12.23 Actual-value system for workpiece . . . . . . . . . . . . . . . . . . . . . . . 12–240
12.23.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–240
12.23.2 Reference systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–240
12.23.3 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–241
12.23.4 Example of function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–242
12.24 Travel to fixed stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–243
12.24.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–243
12.24.2 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–243
12.24.3 Travel to fixed stop with analog drives . . . . . . . . . . . . . . . . . . . . . . 12–245
12.24.4 Travel to fixed stop with fixed clamping torque
(torque limitation via terminal 96) . . . . . . . . . . . . . . . . . . . . . . . . . . 12–245
12.24.4.1 SIMODRIVE 611A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–246
12.24.4.2 SIMODRIVE 611A MSD or SIMODRIVE 660 . . . . . . . . . . . . . . . . . . 12–247
12.24.5 Travel to fixed stop with programmable clamping torque
(switchover of drive actuator to current-controlled operation) . . . . . . . 12–248
12.24.5.1 SIMODRIVE 611A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–248
12.24.5.2 SIMODRIVE 611A MSD or SIMODRIVE 660 . . . . . . . . . . . . . . . . . . 12–250
12.24.6 Deselection of the function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–251
12.24.7 Diagrams for selection/deselection of travel to fixed stop . . . . . . . . . 12–252
12.24.7.1 Selection of travel to fixed stop (fixed stop is reached) ANALOG . . . . 12–252
12.24.7.2 Selection of travel to fixed stop (fixed stop is not reached) . . . . . . . . 12–253
12.24.7.3 Deselection of travel to fixed stop . . . . . . . . . . . . . . . . . . . . . . . . . 12–254
12.24.7.4 Meaning of signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–255
12.24.7.5 Travel to fixed stop with digital drives (SIMODRIVE 611D MSD/FDD) 12–256
12.25 Flexible memory configuration (SW 4 and higher) . . . . . . . . . . . 12–258
12.25.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–258
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–258
12.25.2 System features, boundary conditions . . . . . . . . . . . . . . . . . . . . . . 12–259
12.25.3 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–260
12.25.4 Memory configuration on control power-up . . . . . . . . . . . . . . . . . . . 12–260
12.26 BERO interface (SW 4 and higher) . . . . . . . . . . . . . . . . . . . . . . . 12–269
12.27 Parameter set switchover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–270
12.27.1 Parameter set switchover (up to SW 3) . . . . . . . . . . . . . . . . . . . . . 12–270
Axis parameter sets (NCK/SERVO) . . . . . . . . . . . . . . . . . . . . . . . . 12–270
Spindle parameter sets (NCK/SERVO) . . . . . . . . . . . . . . . . . . . . . . 12–271
FDD parameter sets (611D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–272
MSD parameter sets (611D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–272
12.27.2 Parameter set switchover with SW 4 and higher (option) . . . . . . . . . 12–273
”Position control” parameter group . . . . . . . . . . . . . . . . . . . . . . . . 12–274
”Ratio” parameter group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–276
Drive parameter group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–277
12.27.3 Switchover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–277
12.27.4 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–279
12.27.5 Operator inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–280
12.27.6 Power ON, system start, power OFF, restart . . . . . . . . . . . . . . . . . . 12–280
12.27.7 Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–280
12.28 High-speed data channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–281
12.28.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–281
12.28.2 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–281
12.28.3 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–283
12.28.4 Format of interface data blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–284
12.28.5 Configuration of a high-speed data channel . . . . . . . . . . . . . . . . . . . 12–288
12.28.6 Fast synchronous data channel . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–288
12.28.7 Use of a high-speed data channel . . . . . . . . . . . . . . . . . . . . . . . . . 12–289
12.28.8 Overview of function identifiers and configuring parameters
(DB 2, DR 2 ... DR 6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–290
12.29 Extension of inprocess measurement (SW 4 and higher) . . . . . . 12–298
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–298
12.29.1 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–298
12.29.2 General hardware conditions for ”Extended measurement” . . . . . . . 12–301
12.30 Master/slave for drives, SW 4.4 and higher, option . . . . . . . . . . . 12–304
12.30.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–304
General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–304
12.30.2 Difference to synchronous spindle/GI . . . . . . . . . . . . . . . . . . . . . . . 12–305
12.30.3 Function description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–305
12.30.4 Activating/deactivating the master/slave torque compensation
control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–308
12.30.5 Response in the event of an error . . . . . . . . . . . . . . . . . . . . . . . . . 12–309
12.30.6 Effects on existing functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–311
12.31 Dynamic SW limit switches for following axes . . . . . . . . . . . . . . 12–312
12.31.1 Corresponding data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–312
12.31.2 Description of function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–312
12.32 Collision monitoring (as from SW 6) . . . . . . . . . . . . . . . . . . . . . . 12–315
12.32.1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–315
12.32.2 Defining a protection zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–315
12.32.3 Activation of collision monitoring of a protection zone . . . . . . . . . . . . 12–316
12.32.4 The motion axes of a protection zone . . . . . . . . . . . . . . . . . . . . . . . 12–317
12.32.5 Machine coordinate systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–317
12.32.6 Adaptation of the protection zone to the active tool . . . . . . . . . . . . . 12–318
12.32.7 Activating machine space adaptation . . . . . . . . . . . . . . . . . . . . . . . 12–319
12.32.8 Reduction zone of a protection zone . . . . . . . . . . . . . . . . . . . . . . . 12–320
12.32.9 Reduction factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–321
12.32.10 Dead-time compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–322
12.32.11 Protection zone collision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–322
12.32.12 Collision alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–323
12.32.13 Deselection of collision of monitoring of a protection zone . . . . . . . . 12–323
12.32.14 Example on a double-slide turning machine . . . . . . . . . . . . . . . . . . . 12–324
12.32.15 Collision monitoring (as from SW 6.3) . . . . . . . . . . . . . . . . . . . . . . . 12–329
12.32.15.1 Additive protection zone adjustment via setting data . . . . . . . . . . . . . 12–329
12.32.15.2 Collision monitoring without reduction zone . . . . . . . . . . . . . . . . . . . 12–329
12.32.15.3 Automatic protection zone adjustment for tool types > = 20
(as from SW 6.3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–330
12.33 Description of function of current and speed setpoint filters . . . 12–331
12.33.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–331
12.33.1.1 Fourier analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–335
12.33.1.2 Measurement range (bandwidth), measurement time . . . . . . . . . . . . 12–335
12.33.1.3 Measurement procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–336
12.33.2 Optimization of speed controller . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–336
12.33.2.1 Machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–337
12.33.2.2 Optimization of proportional gain of speed controller . . . . . . . . . . . . 12–337
12.33.2.3 Optimization of integral-action component (reset time) of speed
controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–337
12.33.3 Current setpoint filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–338
12.33.3.1 Machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–339
12.33.3.2 Scope of application of low pass as current setpoint filter . . . . . . . . . 12–340
12.33.3.3 Scope of application of bandstops as current setpoint filter . . . . . . . . 12–342
12.33.4 Speed-dependent current setpoint filter . . . . . . . . . . . . . . . . . . . . . 12–347
12.33.4.1 Machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–347
12.33.4.2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–347
12.33.5 Speed setpoint filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–348
12.33.5.1 Machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–348
12.33.5.2 Bandstops and low passes as speed setpoint filter . . . . . . . . . . . . . . 12–349
12.34 Actual value passive monitoring axis (as from SW 6.3) . . . . . . . . 12–352
12.34.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–352
12.34.2 Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–352
12.34.3 Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–352
12.34.4 Alarm messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–352
12.34.5 Parameterization examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–353
12.35 Uninterruptible power supply (UPS) (as from SW 6.3)
(Express shutdown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–354
12.36 Inch/metric switchover function (as from SW 6.3) . . . . . . . . . . . . 12–359
12.36.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–359
12.36.2 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–359
12.36.3 System data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–359
12.36.4 Inch/metric switchover function . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–360
12.36.5 Inch/metric conversion function . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–361
12.36.6 Deleting the conversion data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–363
12.36.7 Error handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–363
12.36.8 Configurability of the conversion . . . . . . . . . . . . . . . . . . . . . . . . . . 12–364
12.36.9 List of descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12–367
13 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
Other manuals for SINUMERIK 840C
4
This manual suits for next models
1
Table of contents
Other Siemens Storage manuals
Popular Storage manuals by other brands
Oracle
Oracle Solaris Cluster 3.3 with StorageTek RAID... manual
Thermaltake
Thermaltake MAX-1542 installation guide
Micro Solutions
Micro Solutions backpack 141080 user guide
Brocade Communications Systems
Brocade Communications Systems 1606 Administrator's guide
NetApp
NetApp FAS8200 Series Installation and setup instructions
Angelbird
Angelbird SSD2go pocket user manual