Siemens RUGGEDCOM RS1600 User manual

Edition 01/2021
Installation Manual
SIMATIC NET
Rugged Ethernet Switches
RUGGEDCOM RS1600
https://www.siemens.com

SIMATIC NET
Rugged Ethernet Switches
RUGGEDCOM RS1600
Installation Manual
Preface
Introduction 1
Installing Device 2
Device Management 3
Communication Ports 4
Technical Specifications 5
Certification 6
01/2021
C79000-G8976-1013-03

Legal Information
Warning Notice System
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety
alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown
below are graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger
will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning
relating to property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the
specific task in accordance with the relevant documentation, in particular its warning notices and safety
instructions. Qualified personnel are those who, based on their training and experience, are capable of
identifying risks and avoiding potential hazards when working with these products/systems.
Proper Use of Siemens Products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant
technical documentation. If products and components from other manufacturers are used, these must be
recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning,
operation and maintenance are required to ensure that the products operate safely and without any
problems. The permissible ambient conditions must be complied with. The information in the relevant
documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of
the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Digital Industry
Process Automation
Postfach 48 48
90026 NÜRNBERG
GERMANY
© 01/2021 Subject to Change Copyright © Siemens 2021
All rights reserved

Table of Contents
Preface ............................................................................................................................................ v
Related Documents ................................................................................................................. v
Accessing Documentation ....................................................................................................... v
Registered Trademarks ............................................................................................................ v
Warranty ................................................................................................................................. v
Training .................................................................................................................................. vi
Customer Support .................................................................................................................. vi
Contacting Siemens ............................................................................................................... vii
1 Introduction ........................................................................................................................... 1
1.1 Feature Highlights ................................................................................................. 1
1.2 Description ............................................................................................................ 2
1.3 Decommissioning and Disposal ............................................................................. 4
1.4 Cabling Recommendations .................................................................................... 4
1.4.1 Supported Fiber Optic Cables ................................................................................ 5
2 Installing Device .................................................................................................................... 7
2.1 Mounting the Device ............................................................................................. 7
2.1.1 Mounting the Device to a Rack .............................................................................. 8
2.1.2 Mounting the Device on a DIN Rail ........................................................................ 9
2.1.3 Mounting the Device to a Panel ............................................................................ 9
2.2 Connecting Power ............................................................................................... 10
2.2.1 Connecting AC Power .......................................................................................... 11
2.2.2 Connecting DC Power ......................................................................................... 12
2.2.3 Wiring Examples .................................................................................................. 13
2.3 Connecting the Failsafe Alarm Relay .................................................................... 15
3 Device Management ........................................................................................................... 17
3.1 Connecting to the Device .................................................................................... 17
3.2 Resetting the Device ........................................................................................... 18
4 Communication Ports .......................................................................................................... 19
4.1 Copper Ethernet Ports ......................................................................................... 19
4.2 Fiber Optic Ethernet Ports ................................................................................... 20
5 Technical Specifications ...................................................................................................... 21
5.1 Power Supply Specifications ................................................................................ 21
5.2 Failsafe Alarm Relay Specifications ...................................................................... 21
5.3 Copper Ethernet Port Specifications ..................................................................... 21
5.4 Fiber Optic Ethernet Port Specifications ............................................................... 22
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Table of Contents
5.5 Operating Environment ....................................................................................... 22
5.6 Mechanical Specifications .................................................................................... 22
5.7 Dimension Drawings ........................................................................................... 23
6 Certification ......................................................................................................................... 27
6.1 Approvals ............................................................................................................ 27
6.1.1 CSA ..................................................................................................................... 27
6.1.2 European Union (EU) .......................................................................................... 27
6.1.3 FCC ..................................................................................................................... 28
6.1.4 FDA/CDRH ........................................................................................................... 29
6.1.5 ISED .................................................................................................................... 29
6.1.6 ISO ...................................................................................................................... 29
6.1.7 ACMA .................................................................................................................. 29
6.1.8 RoHS ................................................................................................................... 30
6.2 EMC and Environmental Type Tests ..................................................................... 30
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Preface
This guide describes the RUGGEDCOM RS1600. It describes the major features of the
device, installation, commissioning and important technical specifications.
It is intended for use by network technical support personnel who are responsible
for the installation, commissioning and maintenance of the device. It is also
recommended for use by network and system planners, system programmers, and
line technicians.
Related Documents
Other documents that may be of interest include:
Document Title Link
RUGGEDCOM ROS Configuration Manual https://support.industry.siemens.com/cs/ww/en/
view/109737243
Accessing Documentation
The latest user documentation for RUGGEDCOM RS1600 is available online at https://
support.industry.siemens.com . To request or inquire about a user document,
contact Siemens Customer Support.
Registered Trademarks
RUGGEDCOM ™ and ROS™ are trademarks of Siemens AG.
Other designations in this manual might be trademarks whose use by third parties
for their own purposes would infringe the rights of the owner.
Warranty
Siemens warrants this product for a period of five (5) years from the date of
purchase, conditional upon the return to factory for maintenance during the
warranty term. This product contains no user-serviceable parts. Attempted service by
unauthorized personnel shall render all warranties null and void. The warranties set
forth in this article are exclusive and are in lieu of all other warranties, performance
guarantees and conditions whether written or oral, statutory, express or implied
(including all warranties and conditions of merchantability and fitness for a particular
purpose, and all warranties and conditions arising from course of dealing or usage
or trade). Correction of nonconformities in the manner and for the period of time
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Preface
Training
provided above shall constitute the Seller’s sole liability and the Customer’s exclusive
remedy for defective or nonconforming goods or services whether claims of the
Customer are based in contract (including fundamental breach), in tort (including
negligence and strict liability) or otherwise.
For warranty details, visit https://www.siemens.com or contact a Siemens customer
service representative.
Training
Siemens offers a wide range of educational services ranging from in-house training
of standard courses on networking, Ethernet switches and routers, to on-site
customized courses tailored to the customer's needs, experience and application.
Siemens' Educational Services team thrives on providing our customers with the
essential practical skills to make sure users have the right knowledge and expertise
to understand the various technologies associated with critical communications
network infrastructure technologies.
Siemens ' unique mix of IT/Telecommunications expertise combined with domain
knowledge in the utility, transportation and industrial markets, allows Siemens to
provide training specific to the customer's application.
For more information about training services and course availability, visit https://
www.siemens.com or contact a Siemens Sales representative.
Customer Support
Customer support is available 24 hours, 7 days a week for all Siemens customers.
For technical support or general information, contact Siemens Customer Support
through any of the following methods:
Online
Visit http://www.siemens.com/automation/support-request to submit a
Support Request (SR) or check on the status of an existing SR.
Telephone
Call a local hotline center to submit a Support Request (SR). To locate a
local hotline center, visit https://w3.siemens.com/aspa_app/?lang=en.
Mobile App
Install the Industry Online Support app by Siemens AG on any Android,
Apple iOS or Windows mobile device and be able to:
• Access Siemens' extensive library of support documentation,
including FAQs and manuals
• Submit SRs or check on the status of an existing SR
• Contact a local Siemens representative from Sales, Technical Support,
Training, etc.
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Preface
Contacting Siemens
• Ask questions or share knowledge with fellow Siemens customers
and the support community
Contacting Siemens
Address Siemens AG
Industry Sector
300 Applewood Crescent
Concord, Ontario
Canada, L4K 5C7
Telephone Toll-free: 1 888 264 0006
Tel: [phone]
Fax: [phone]
E-Mail [email protected]
Web https://www.siemens.com
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Preface
Contacting Siemens
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Introduction 1
The RUGGEDCOM RS1600 provides substation hardened, fully managed, Ethernet
switches specifically designed to operate reliably in electrically and environmentally
harsh environments.
The RUGGEDCOM RS1600’s Zero-Packet-Loss™ technology provides a high level of
immunity to electromagnetic interference (EMI) and heavy electrical surges typical
of environments found in electric utility substations, industrial plant floors or in curb
side traffic control cabinets. The RUGGEDCOM RS1600 provides IEEE 1613 Class 2
error-free communications performance under EMI stress.
An operating temperature range of -40 to 85°C (-40 to 185°F) allows the
RUGGEDCOM RS1600 to be placed in almost any location. For applications requiring
high availability the RUGGEDCOM RS1600 provides the option for integrated dual
redundant power supplies each capable of accommodating a wide range of input
voltages for worldwide operability. Also unique is the ability to have each power
supply fed from different voltage levels and/or sources thereby providing great
flexibility in creating high availability systems.
The RUGGEDCOM RS1600 offers advanced Layer 2 and 3 networking features and
network management via the Rugged Operating System (ROS). A unique feature of
ROS is the performance of its IEEE 802.1w Rapid Spanning Tree Protocol (RSTP™)
used for implementing fault tolerant ring and mesh network architectures. The
protocol has been optimized to support ring sizes of up to 160 switches and fault
recovery times in the order of less than 5 ms per switch.
The RUGGEDCOM RS1600’s superior ruggedized design coupled with the Rugged
Operating System (ROS) provides improved system reliability, secure access
management, and advanced networking features making it ideally suited for creating
Ethernet networks for mission-critical, real-time, control applications.
1.1 Feature Highlights
16-Ethernet Ports
• Twelve 10Base-FL and two 100Base-FX or 10/100Base-TX ports
• Multimode and Singlemode optical transceivers
• Industry standard fiber optical connectors: LC and MTRJ
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Introduction
1.2Description
Rated for Reliability in Harsh Environments
• Immunity to EMI and heavy electrical surges
• Zero-Packet-Loss™ Technology
• Meets IEEE 1613 Class 2 (electric utility substations)
• Exceeds IEC 61850-3 (electric utility substations)
• Exceeds IEC 61800-3 (variable speed drive systems)
• Exceeds IEC 61000-6-2 (generic industrial)
• Exceeds NEMA TS-2 (traffic control equipment)
• -40 to 85 °C (-40 to 185 °F) operating temperature (no fans)
• Failsafe Output Relay: For critical failure or error alarming
• Conformal coated printed circuit boards (optional)
Cyber Security Features
• Multi-level user passwords
• SSH/SSL (128-bit encryption)
• Enable/disable ports, MAC based port security
• Port based network access control (802.1x)
• VLAN (802.1Q) to segregate and secure network traffic
• RADIUS centralized password management
• SNMPv3 authentication and 56-bit encryption
Management Tools
• Web-based, Telnet, CLI management interfaces
• SNMP v1/v2/v3 (56-bit encryption)
• Remote Monitoring (RMON)
• Rich set of diagnostics with logging and alarms
Universal Power Supply Options
• Fully integrated, dual-redundant (optional) power supplies
• Universal high-voltage range: 88-300VDC or 85-264VAC
• Popular low voltage ranges: 24VDC (10-36VDC), 48VDC (36-59VDC)
• Terminal blocks for reliable maintenance free connections
• CSA/UL 60950 safety approved to 85 °C (185 °F)
1.2 Description
The RUGGEDCOM RS1600 features various ports, controls and indicator LEDs on the
front and rear panels for configuring and troubleshooting the device.
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Introduction
1.2Description
1
5
8
3
4
2
12
11
9
9
7
6
10
10
1 Front
2 Rear
3 Port Status LED
4 10Base-FL Fiber Optic Ethernet Ports
5 RESET Button
6 100Base-FX Fiber Optic Ethernet Ports
7 10/100Base-TX Copper Ethernet Ports
8 Power LEDs
9 Power Terminal Block
10 Chassis Ground Connection
11 Failsafe Alarm Relay
12 RS232 Serial Console Port (DB9)
Figure1.1 Front and Rear Panels
Power LEDs Illuminate when power is being supplied to the device by either PS1
(Power Supply 1) or PS2 (Power Supply 2).
Color Description
Green The power supply is supplying
power
Off Power is off
RESET Button Shuts down and restarts the device. For more information, refer to
"Resetting the Device (Page 18)".
Port Status LEDs Indicate when the associated port is active.
Color Meaning
Green Link detected
Off No link detected
RS232 Serial Console Port The serial console port is for interfacing directly with the device
and accessing initial management functions. For information
about connecting to the device via the serial console port, refer to
"Connecting to the Device (Page 17)".
Communication Ports Receive and transmit data. For more information about the
various ports available for the RUGGEDCOM RS1600, refer to
"Communication Ports (Page 19)".
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Introduction
1.3Decommissioning and Disposal
Failsafe Alarm Relay Latches to default state when a power disruption or other alarm
condition occurs. For more information, refer to:
•"Connecting the Failsafe Alarm Relay (Page 15)"
•"Failsafe Alarm Relay Specifications (Page 21)"
Power Supply Terminal Block A pluggable terminal block. For more information, refer to:
•"Connecting Power (Page 10)"
•"Power Supply Specifications (Page 21)"
Chassis Ground Terminal Protects the device from power surges and accumulated static
electricity. For information about grounding the device, refer to
"Connecting Power (Page 10)".
1.3 Decommissioning and Disposal
Proper decommissioning and disposal of this device is important to prevent malicious
users from obtaining proprietary information and to protect the environment.
Decommissioning
This device may include sensitive, proprietary data. Before taking the device out of
service, either permanently or for maintenance by a third-party, make sure it has
been fully decommissioned.
For more information, refer to the associated Configuration Manual.
Recycling and Disposal
For environmentally friendly recycling and disposal of this device and related
accessories, contact a facility certified to dispose of waste electrical and electronic
equipment. Recycling and disposal must be done in accordance with local
regulations.
1.4 Cabling Recommendations
All copper Ethernet ports on RUGGEDCOM products include transient suppression
circuitry to protect against damage from electrical transients and conform with
IEC 61850-3 and IEEE 1613 Class 1 standards. This means that during a transient
electrical event, communications errors or interruptions may occur, but recovery is
automatic.
Siemens also does not recommend using copper Ethernet ports to interface with
devices in the field across distances that could produce high levels of ground
potential rise (i.e. greater than 2500 V), during line-to-ground fault conditions.
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Introduction
1.4.1Supported Fiber Optic Cables
1.4.1 Supported Fiber Optic Cables
The following fiber optic cable types are supported under the stated conditions.
Distance (m)Cable Type Wavelength (nm) Modal Bandwidth
(MHz·km) 100Base-FX 1000Base-SX 10GBase-SR
850 200 — 275 33OM1 (62.5/125)
1300 500 2000 — —
850 500 — 550 82OM2 (50/125)
1300 500 2000 — —
850 1500 — 550 300OM3 (50/125)a
1300 500 2000 — —
850 3500 — 550 400OM4 (50/125)a
1300 500 2000 — —
aLaser optimized.
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Introduction
1.4.1Supported Fiber Optic Cables
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Installing Device 2
The following sections describe how to install the device, including mounting the
device, installing/removing modules, connecting power, and connecting the device
to the network.
DANGER
Electrocution hazard – risk of serious personal injury and/or damage to
equipment
Before performing any maintenance tasks, make sure all power to the device has
been disconnected and wait approximately two minutes for any remaining energy
to dissipate.
WARNING
Radiation hazard – risk of serious personal injury
This product contains a laser system and is classified as a CLASS 1 LASER PRODUCT.
Use of controls or adjustments or performance of procedures other than those
specified herein may result in hazardous radiation exposure.
IMPORTANT
This product contains no user-serviceable parts. Attempted service by unauthorized
personnel shall render all warranties null and void.
Changes or modifications not expressly approved by Siemens AG could invalidate
specifications, test results, and agency approvals, and void the user's authority to
operate the equipment.
IMPORTANT
This product should be installed in a restricted access location where access can only
be gained by authorized personnel who have been informed of the restrictions and
any precautions that must be taken. Access must only be possible through the use
of a tool, lock and key, or other means of security, and controlled by the authority
responsible for the location.
2.1 Mounting the Device
The RUGGEDCOM RS1600 is designed for maximum mounting and display flexibility.
It can be equipped with connectors that allow it to be installed in a 48 cm (19 in)
rack, 35 mm (1.4 in) DIN rail, or directly on a panel.
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Installing Device
2.1.1Mounting the Device to a Rack
Note
For detailed dimensions of the device with either rack, DIN rail or panel hardware
installed, refer to "Dimension Drawings (Page 23)".
2.1.1 Mounting the Device to a Rack
For rack mount installations, the RUGGEDCOM RS1600 can be equipped with rack
mount adapters pre-installed.
Note
The chassis features multiple mounting holes, allowing the rack mount adapters to
be installed up to 25 mm (1 in) from the face of the device.
To secure the device to a standard 48 cm (19 in) rack, do the following:
1. Make sure the rack mount adapters are installed on the correct position on the
chassis.
1
1
1 Rack Mount Adapter
Figure2.1 Rack Mount Adapters
2. Insert the device into the rack.
Note
Since heat within the device is channelled to the enclosure, it is recommended
that 1 rack-unit of space, or 44 mm (1.75 in), be kept empty above the device.
This allows a small amount of convectional airflow.
Forced airflow is not required. However, any increase in airflow will result in a
reduction of ambient temperature and improve the long-term reliability of all
equipment mounted in the rack space.
3. Secure the adapters to the rack using the supplied hardware.
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Installing Device
2.1.2Mounting the Device on a DIN Rail
2.1.2 Mounting the Device on a DIN Rail
For DIN rail installations, the RUGGEDCOM RS1600 can be equipped with panel/DIN
rail adapters pre-installed on each side of the chassis. The adapters allow the device
to be slid onto a standard 35 mm (1.4 in) DIN rail.
To mount the device to a DIN rail, do the following:
1. Align the adapters with the DIN rails and slide the device into place.
2
1
3
3
1 Panel/DIN Rail Adaptor
2 DIN Rail
3 Screw
Figure2.2 DIN Rail Mounting
2. Install one of the supplied screws on either side of the device to secure the
adapters to the DIN rails.
2.1.3 Mounting the Device to a Panel
For panel installations, the RUGGEDCOM RS1600 can be equipped with panel/DIN rail
adapters pre-installed on each side of the chassis. The adapters allow the device to
be attached to a panel using screws.
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Installing Device
2.2Connecting Power
To mount the device to a panel, do the following:
1. Place the device against the panel and align the adapters with the mounting
holes.
RS232 PORT
FAILSAFE THIS DEVICE COMPLIES WITH PART15 OF
THE FCC RULES. OPERATIO N IS SUBJECTTO
THE FOLLOWING TWO CONDITIONS:(1) THIS
DEVICE MAY NOT CA US EHARMFUL
INTERFERENCE, AND (2) THIS DEVICE MUST
ACCEPT ANY INTERFERENCE RECEIVED,
INCLUDING INTERFERENCE THAT MAYCAUSE
UNDESIRED OPERATION. POWER SUPPLY2
-/N
+/H
POWER SUPPLY1
-/N
+/H
1
1 2
1 Screw
2 Panel/DIN Rail Adapter
Figure2.3 Panel Mounting
2. Install the supplied screws to secure the adapters to the panel.
2.2 Connecting Power
The RUGGEDCOM RS1600 supports single or dual redundant high AC, high DC and/or
low DC power supplies. The use of two power modules is recommended to provide
redundancy and load balancing.
The RUGGEDCOM RS1600 can be equipped with either a screw-type or pluggable
terminal block, which provides power to both power supplies. The screw-type
terminal block is installed using Philips screws and compression plates, allowing
either bare wire connections or crimped terminal lugs. Use #6 size ring lugs for
secure, reliable connections under severe shock or vibration.
IMPORTANT
• For maximum redundancy in a dual power supply configuration, use two
independent power sources.
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Installing Device
2.2.1Connecting AC Power
• For 100-240 VAC rated equipment, an appropriately rated AC circuit breaker
must be installed.
• For 88-300 VDC rated equipment, an appropriately rated DC circuit breaker must
be installed.
• Use minimum #16 gage wiring when connecting terminal blocks.
• A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies.
• It is recommended to provide a separate circuit breaker for each power supply
module.
• Equipment must be installed according to applicable local wiring codes and
standards.
2.2.1 Connecting AC Power
To connect a high AC power supply to the device, do the following:
NOTICE
Electrical hazard – risk of damage to equipment
Do not connect AC power cables to a DC power supply terminal block. Damage to
the power supply may occur.
NOTICE
Electrical hazard – risk of damage to equipment
Before testing the dielectric strength (HIPOT) in the field, remove the braided
ground cable connected to the surge ground terminal and chassis ground. This cable
connects transient suppression circuitry to chassis ground and must be removed in
order to avoid damage to transient suppression circuitry during testing.
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