Siemens RUGGEDCOM RS400 User manual

Edition 02/2020
Installation Manual
SIMATIC NET
Rugged Ethernet Switches
RUGGEDCOM RS400
https://www.siemens.com

SIMATIC NET
Rugged Ethernet Switches
RUGGEDCOM RS400
Installation Manual
Preface
Introduction 1
Installing the Device 2
Device Management 3
Communication Ports 4
Technical Specifications 5
Certification 6
02/2020
C79000-G8976-1016-10

Legal Information
Warning Notice System
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety
alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown be-
low are graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger
will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relat-
ing to property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the
specific task in accordance with the relevant documentation, in particular its warning notices and safety in-
structions. Qualified personnel are those who, based on their training and experience, are capable of identify-
ing risks and avoiding potential hazards when working with these products/systems.
Proper Use of Siemens Products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommend-
ed or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permis-
sible ambient conditions must be complied with. The information in the relevant documentation must be ob-
served.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publica-
tion may be trademarks whose use by third parties for their own purposes could violate the rights of the own-
er.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software de-
scribed. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the in-
formation in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Digital Industry
Process Automation
Postfach 48 48
90026 NÜRNBERG
GERMANY
© 02/2020 Subject to Change Copyright © Siemens 2020
All rights reserved

Table of Contents
Preface ............................................................................................................................................ v
Related Documents ................................................................................................................. v
Accessing Documentation ....................................................................................................... v
Disclaimer of Liability .............................................................................................................. v
Registered Trademarks ............................................................................................................ v
Training .................................................................................................................................. vi
Customer Support .................................................................................................................. vi
Contacting Siemens ............................................................................................................... vii
1 Introduction ........................................................................................................................... 1
1.1 Feature Highlights ................................................................................................. 1
1.2 Description ............................................................................................................ 2
1.3 Required Tools and Materials ................................................................................. 4
1.4 Decommissioning and Disposal ............................................................................. 5
1.5 Cabling Recommendations .................................................................................... 5
1.5.1 Protection On Twisted-Pair Data Ports .................................................................... 5
1.5.2 Supported Fiber Optic Cables ................................................................................ 5
2 Installing the Device ............................................................................................................. 7
2.1 General Procedure ................................................................................................. 7
2.2 Unpacking the Device ........................................................................................... 8
2.3 Mounting the Device ............................................................................................. 8
2.3.1 Mounting the Device on a DIN Rail ........................................................................ 9
2.3.2 Mounting the Device to a Rack ............................................................................ 10
2.3.3 Mounting the Device to a Panel .......................................................................... 11
2.4 Connecting the Failsafe Alarm Relay .................................................................... 12
2.5 Grounding the Device ......................................................................................... 13
2.6 Connecting Power ............................................................................................... 13
2.6.1 Connecting AC Power .......................................................................................... 14
2.6.2 Connecting DC Power ......................................................................................... 15
3 Device Management ........................................................................................................... 17
3.1 Connecting to the Device .................................................................................... 17
3.2 Configuring the Device ........................................................................................ 18
4 Communication Ports .......................................................................................................... 19
4.1 Copper Ethernet Ports ......................................................................................... 19
4.2 Fiber Optic Ethernet Ports ................................................................................... 20
4.3 Modem Port ........................................................................................................ 21
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Table of Contents
4.4 Serial Ports .......................................................................................................... 22
4.4.1 Serial RS232 DB9 Ports ........................................................................................ 22
4.4.2 Serial RS232/RS485/RS422 DB9 Ports ................................................................... 23
4.4.3 Serial RS232/RS485/RS422 RJ45 Ports .................................................................. 24
4.4.4 Serial Insulated Terminals .................................................................................... 24
4.4.5 Connecting Multiple RS485 Devices ..................................................................... 25
5 Technical Specifications ...................................................................................................... 27
5.1 Power Supply Specifications ................................................................................ 27
5.2 Failsafe Alarm Relay Specifications ...................................................................... 27
5.3 Copper Ethernet Port Specifications ..................................................................... 27
5.4 Fiber Optic Ethernet Port Specifications ............................................................... 28
5.5 Serial Port Specifications ..................................................................................... 29
5.6 Operating Environment ....................................................................................... 29
5.7 Mechanical Specifications .................................................................................... 29
5.8 Dimension Drawings ........................................................................................... 29
6 Certification ......................................................................................................................... 33
6.1 Approvals ............................................................................................................ 33
6.1.1 CSA ..................................................................................................................... 33
6.1.2 European Union (EU) .......................................................................................... 33
6.1.3 FCC ..................................................................................................................... 34
6.1.4 FDA/CDRH ........................................................................................................... 34
6.1.5 ISED .................................................................................................................... 34
6.1.6 ACMA .................................................................................................................. 35
6.1.7 RoHS ................................................................................................................... 35
6.1.8 Other Approvals .................................................................................................. 35
6.2 EMC and Environmental Type Tests ..................................................................... 36
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Preface
This guide describes the RUGGEDCOM RS400. It describes the major features of the
device, installation, commissioning and important technical specifications.
It is intended for use by network technical support personnel who are responsible
for the installation, commissioning and maintenance of the device. It is also recom-
mended for use by network and system planners, system programmers, and line
technicians.
Related Documents
Other documents that may be of interest include:
Document Title Link
RUGGEDCOM ROS Configuration
Manual
https://support.industry.siemens.com/cs/ww/en/view/109737244
Accessing Documentation
The latest user documentation for RUGGEDCOM RS400 is available online at https://-
support.industry.siemens.com . To request or inquire about a user document, con-
tact Siemens Customer Support.
Disclaimer of Liability
Siemens has verified the contents of this document against the hardware and/or soft-
ware described. However, deviations between the product and the documentation
may exist.
Siemens shall not be liable for any errors or omissions contained herein or for conse-
quential damages in connection with the furnishing, performance, or use of this ma-
terial.
The information given in this document is reviewed regularly and any necessary cor-
rections will be included in subsequent editions. We appreciate any suggested im-
provements. We reserve the right to make technical improvements without notice.
Registered Trademarks
RUGGEDCOM ™ and ROS™ are trademarks of Siemens AG.
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Preface
Training
Other designations in this manual might be trademarks whose use by third parties
for their own purposes would infringe the rights of the owner.
Training
Siemens offers a wide range of educational services ranging from in-house training
of standard courses on networking, Ethernet switches and routers, to on-site cus-
tomized courses tailored to the customer's needs, experience and application.
Siemens' Educational Services team thrives on providing our customers with the es-
sential practical skills to make sure users have the right knowledge and expertise to
understand the various technologies associated with critical communications net-
work infrastructure technologies.
Siemens ' unique mix of IT/Telecommunications expertise combined with domain
knowledge in the utility, transportation and industrial markets, allows Siemens to
provide training specific to the customer's application.
For more information about training services and course availability, visit https://-
www.siemens.com or contact a Siemens Sales representative.
Customer Support
Customer support is available 24 hours, 7 days a week for all Siemens customers.
For technical support or general information, contact Siemens Customer Support
through any of the following methods:
Online
Visit http://www.siemens.com/automation/support-request to submit a
Support Request (SR) or check on the status of an existing SR.
Telephone
Call a local hotline center to submit a Support Request (SR). To locate a lo-
cal hotline center, visit https://w3.siemens.com/aspa_app/?lang=en.
Mobile App
Install the Industry Online Support app by Siemens AG on any Android,
Apple iOS or Windows mobile device and be able to:
• Access Siemens' extensive library of support documentation, includ-
ing FAQs and manuals
• Submit SRs or check on the status of an existing SR
• Contact a local Siemens representative from Sales, Technical Support,
Training, etc.
• Ask questions or share knowledge with fellow Siemens customers
and the support community
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Preface
Contacting Siemens
Contacting Siemens
Address Siemens AG
Industry Sector
300 Applewood Crescent
Concord, Ontario
Canada, L4K 5C7
Telephone Toll-free: 1 888 264 0006
Tel: [phone]
Fax: [phone]
E-Mail [email protected]
Web https://www.siemens.com
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Preface
Contacting Siemens
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Introduction 1
The RUGGEDCOM RS400 is an industrially hardened, serial device server with an in-
tegrated, fully managed Ethernet switch, designed to operate reliably in electrical-
ly harsh and climatically demanding environments. Featuring an integrated 4 port
serial server, a 4 port managed Ethernet switch, and an optional V.90 modem, the
RUGGEDCOM RS400 is able to interconnect multiple types of intelligent electronic
devices (IEDs) that have different methods of communications. Using the RUGGED-
COM RS400 results in fewer connectivity devices (which reduces overall system
costs) and also extends the useful life of existing legacy IEDs (which minimizes capi-
tal expenditure for new equipment).
The RUGGEDCOM RS400 provides a high level of immunity to electromagnetic inter-
ference and heavy electrical surges typical of environments found in electric utility
substations, factory floors or in curb side traffic control cabinets. The RUGGEDCOM
RS400 meets or exceeds a wide range of industry standards including IEC61850,
IEEE1613, IEC61000-6- 2, IEC1800-3 and NEMA TS-2. The RUGGEDCOM RS400 also
features a wide operating temperature range of -40 to 85 °C (-40 to 185 °F) allowing
it to be installed in virtually any location.
The RUGGEDCOM RS400 also includes an industrially rated integrated power supply
that can support a wide range of power supply options suitable for multiple indus-
tries and for worldwide operability. Options include 24 VDC, 48 VDC, 88-300 VDC
and 85-264VAC, allowing for great installation flexibility.
The embedded Rugged Operating System (ROS) within the RUGGEDCOM RS400 pro-
vides advanced Layer 2 and Layer 3 networking functions, advanced cyber securi-
ty features, and a full array of intelligent functionality for high network availabili-
ty and manageability. Coupled with the ruggedized hardware design, the RUGGED-
COM RS400 is ideal for creating mission-critical, real-time, control applications in any
harsh environment.
1.1 Feature Highlights
Serial Device Server
• Fully compliant EIA/TIA RS485, RS422, RS232 serial ports (software selectable) -
DB9, RJ45, Phoenix style connectors
• Transmit serial data over an IP network
• Support for Modbus TCP, DNP 3, TIN serial protocols
• Baud rates up to 230 kbps
• Point-to-point and multi-point modes
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Introduction
1.2Description
• Convert Modbus RTU to Modbus TCP
• Supports multiple Modbus masters
• Serial IP port redirection software to support PC applications statistics and built-in
sniffer for troubleshooting
Cyber Security Features
• Multi-level user passwords
• SSH/SSL (128-bit encryption)
• Enable/disable ports, MAC based port security
• Port based network access control (802.1x)
• VLAN (802.1Q) to segregate and secure network traffic
• RADIUS centralized password management
• SNMPv3 authentication and 56-bit encryption
Ethernet Ports
• Integrated Ethernet Switch – up to 4 ports
• High performance and throughput Ethernet switching
• Fully IEEE 802.3, IEEE 802.3u, IEEE 802.3x compliance
• Non-blocking, store and forward switching
• 10/100Base-TX, 10Base-FL, 100Base-FX options
Remote Dial Up Access
• Integrated V.90 modem and PPP server
• Provides remote access to serial devices and Ethernet LAN
Rated for Reliability in Harsh Environments
• Immunity to EMI and heavy electrical surges
• Fully independent 2 kV (RMS) isolated serial ports
• -40 to 85 °C (-40 to 185 °F) operating temperature (no fans)
• 18 AWG galvanized steel enclosure
Universal Power Supply Options
• Fully integrated power supplies (no external adaptors)
• Popular low voltage ranges: 24 VDC (10-36 VDC), 48 VDC (36-59 VDC)
• Universal high-voltage range: 88-300 VDC or 85-264 VAC
• CSA/UL 60950 safety approved to 85 °C (185 °F)
1.2 Description
The RUGGEDCOM RS400 features various ports, controls and indicator LEDs on the
front panel for connecting, configuring and troubleshooting the device.
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Introduction
1.2Description
8
7
4
5
1
3
2
10
6
9
1 POWER LED
2 ALARM LED
3 RESET Button
4 Ethernet Port Status LEDs
5 Serial Port Status LEDs
6 Failsafe Alarm Relay
7 Modem Port (Optional)
8 RS232 Serial Console Port (DB9)
9 Surge Ground Terminal
10 Power Supply Terminal Block
Figure1.1 RUGGEDCOM RS400 Modules
POWER LED Illuminates when power is being supplied to the device.
ALARM LED Illuminates when an alarm condition exists.
RESET Button Shuts down and restarts the device.
Ethernet Port Status LEDs Indicate the status of the associated Ethernet port.
LED State Meaning
Solid Link established
Blinking Link activity
LINK
Off No link detected
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Introduction
1.3Required Tools and Materials
LED State Meaning
Blinking Link activi-
ty (receive)
Rx
Off No link activity
Blinking Link activi-
ty (transmit)
Tx
Off No link activity
Ethernet Port Status LEDs Indicate the status of the associated serial port.
LED State Meaning
Blinking Link activi-
ty (receive)
RxX
Off No link activity
Blinking Link activi-
ty (transmit)
Tx
Off No link activity
Communication Ports Receive and transmit data, as well as provide access to the RUGGED-
COM RS400 Web interface. For more information about the various
ports available for the RUGGEDCOM RS400, refer to "Communica-
tion Ports (Page 19)".
RS-232 Console Port The serial console port is for interfacing directly with the device and
accessing initial management functions. For information about con-
necting to the device via the serial console port, refer to "Connect-
ing to the Device (Page 17)".
Failsafe Alarm Relay Latches to default state when a power disruption or other alarm
condition occurs. For more information, refer to:
•"Connecting the Failsafe Alarm Relay (Page 12)"
•"Failsafe Alarm Relay Specifications (Page 27)"
Power Supply Terminal Block A pluggable terminal block. For more information, refer to "Con-
necting Power (Page 13)" and "Power Supply Specifications
(Page 27)"
1.3 Required Tools and Materials
The following tools and materials are required to install the RUGGEDCOM RS400:
Tools/Materials Purpose
AC or DC power cord (16 AWG) For connecting power to the device.
Multi-mode and/or single-mode fiber optic cables For connecting the device to a LAN.
CAT-5 Ethernet cables For connecting the device to a LAN.
Flathead screwdriver For mounting the device to a DIN rail.
Phillips screwdriver For mounting the device to a panel.
4 x #6-32 screws For mounting the device to a panel.
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Introduction
1.4Decommissioning and Disposal
1.4 Decommissioning and Disposal
Proper decommissioning and disposal of this device is important to prevent malicious
users from obtaining proprietary information and to protect the environment.
Decommissioning
This device may include sensitive, proprietary data. Before taking the device out of
service, either permanently or for maintenance by a third-party, make sure it has
been fully decommissioned.
For more information, refer to the associated Configuration Manual.
Recycling and Disposal
For environmentally friendly recycling and disposal of this device and related acces-
sories, contact a facility certified to dispose of waste electrical and electronic equip-
ment. Recycling and disposal must be done in accordance with local regulations.
1.5 Cabling Recommendations
Siemens recommends using SIMATIC NET industrial Ethernet shielded cables for all
Ethernet ports.
1.5.1 Protection On Twisted-Pair Data Ports
All copper Ethernet ports on RUGGEDCOM products include transient suppression
circuitry to protect against damage from electrical transients and conform with IEC
61850-3 and IEEE 1613 Class 1 standards. This means that during a transient electri-
cal event, communications errors or interruptions may occur, but recovery is auto-
matic.
Siemens also does not recommend using copper Ethernet ports to interface with de-
vices in the field across distances that could produce high levels of ground potential
rise (i.e. greater than 2500 V), during line-to-ground fault conditions.
1.5.2 Supported Fiber Optic Cables
The following fiber optic cable types are supported under the stated conditions.
Distance (m)Cable Type Wavelength (nm) Modal Band-
width (MHz·km) 100Base-FX 1000Base-SX 10GBase-SR
850 200 — 275 33OM1 (62.5/125)
1300 500 2000 — —
850 500 — 550 82OM2 (50/125)
1300 500 2000 — —
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Introduction
1.5.2Supported Fiber Optic Cables
Distance (m)Cable Type Wavelength (nm) Modal Band-
width (MHz·km) 100Base-FX 1000Base-SX 10GBase-SR
850 1500 — 550 300OM3 (50/125)a
1300 500 2000 — —
850 3500 — 550 400OM4 (50/125)a
1300 500 2000 — —
aLaser optimized.
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Installing the Device 2
This section describes how to install and connect to the RUGGEDCOM RS400.
WARNING
Radiation hazard – risk of serious personal injury
This product contains a laser system and is classified as a CLASS 1 LASER PRODUCT.
Use of controls or adjustments or performance of procedures other than those speci-
fied herein may result in hazardous radiation exposure.
DANGER
Electrocution hazard – risk of serious personal injury and/or damage to equip-
ment
Before performing any maintenance tasks, make sure all power to the device has
been disconnected and wait approximately two minutes for any remaining energy
to dissipate.
IMPORTANT
This product contains no user-serviceable parts. Attempted service by unauthorized
personnel shall render all warranties null and void.
Changes or modifications not expressly approved by Siemens AG could invalidate
specifications, test results, and agency approvals, and void the user's authority to
operate the equipment.
IMPORTANT
This product should be installed in a restricted access location where access can only
be gained by authorized personnel who have been informed of the restrictions and
any precautions that must be taken. Access must only be possible through the use of
a tool, lock and key, or other means of security, and controlled by the authority re-
sponsible for the location.
2.1 General Procedure
The general procedure for installing the device is as follows:
IMPORTANT
The user is responsible for the operating environment of the device, including main-
taining the integrity of all protective conductor connections and checking equip-
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Installing the Device
2.2Unpacking the Device
ment ratings. Make sure to review all operating and installation instructions before
commissioning or performing maintenance on the device.
1. Review the relevant certification information for any regulatory require-
ments.
For more information, refer to "Approvals (Page 33)".
2. Unpack and inspect the device.
For more information, refer to "Unpacking the Device (Page 8)".
3. Mount the device.
For more information, refer to "Mounting the Device (Page 8)".
4. Connect the failsafe alarm relay.
For more information, refer to "Connecting the Failsafe Alarm Relay (Page
12)".
5. Connect power to the device and ground the device to safety Earth.
For more information, refer to "Connecting Power (Page 13)".
6. Connect the device to the network.
For more information, refer to "Communication Ports (Page 19)".
7. Configure the device.
For more information, refer to "Configuring the Device (Page 18)".
2.2 Unpacking the Device
When unpacking the device, do the following:
1. Inspect the package for damage before opening it.
2. Visually inspect each item in the package for any physical damage.
3. Verify all items are included.
NOTICE
If any item is missing or damaged, contact Siemens for assistance.
2.3 Mounting the Device
The RUGGEDCOM RS400 is designed for maximum mounting and display flexibility. It
can be equipped with connectors that allow it to be installed in a rack, on a DIN rail,
or directly on a panel.
IMPORTANT
Heat generated by the device is channeled outwards from the enclosure. As such, it
is recommended that 2.5 cm (1 in) of space be maintained on all open sides of the
device to allow for some convectional airflow.
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Installing the Device
2.3.1Mounting the Device on a DIN Rail
Forced airflow is not required. However, any increase in airflow will result in a reduc-
tion of ambient temperature and improve the long-term reliability of all equipment
mounted in the rack space.
Note
For detailed dimensions of the device with either rack, DIN rail or panel hardware in-
stalled, refer to "Dimension Drawings (Page 29)".
2.3.1 Mounting the Device on a DIN Rail
The RUGGEDCOM RS400 can be ordered with panel/DIN rail adapters preinstalled on
each side of the chassis. Use the adapters to mount the device to a standard 35 mm
(1.4 in) IEC/EN 60715 or TS35 DIN rail.
Mounting the Device
To mount the device to a DIN rail, do the following:
1. Hook the top teeth of the adapters onto the DIN rail.
2
2
2
3
1
1
1 Panel/DIN Rail Adapter
2 DIN Rail
3 Screw
Figure2.1 Mounting the Device to a DIN Rail
2. Install one of the supplied #8-32 lock screws on either side of the device to se-
cure the adapters to the DIN rails.
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Installing the Device
2.3.2Mounting the Device to a Rack
Removing the Device
To remove the device from a DIN rail, do the following:
1. Loosen or remove the #8-32 lock screws on both sides of the device.
1
2
3
1
2
2
1 Panel/DIN Rail Adapter
2 DIN Rail
3 Screw
Figure2.2 Removing the Device from a DIN Rail
2. Lift the device off the DIN rail.
2.3.2 Mounting the Device to a Rack
For rack mount installations, the RUGGEDCOM RS400 can be equipped with rack
mount adapters pre-installed at the front or rear of the chassis. Additional adapters
are provided to further secure the device in high-vibration or seismically active loca-
tions.
To secure the device to a standard 48 cm (19 in) rack, do the following:
Note
The device can be ordered with the communication ports located at the front or rear
of the device. Placing the ports at the rear allows all data and power cabling to be in-
stalled and connected at the rear of the rack.
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Installing the Device
2.3.3Mounting the Device to a Panel
1. Make sure the rack mount adapters are installed on the correct side of the chas-
sis.
Note
The chassis features multiple mounting holes, allowing the rack mount adapters
to be installed up to 25 mm (1 in) from the face of the device.
1
1
1 Rear
2 Front
3 Rack Mount Adaptor
Figure2.3 Rack Mount Adaptors
2. If required, install adapters on the opposite side of the device to protect from vi-
brations.
3. Insert the device into the rack.
Note
Since heat within the device is channelled to the enclosure, it is recommended
that 1 rack-unit of space, or 44 mm (1.75 in), be kept empty above the device.
This allows a small amount of convectional airflow.
Forced airflow is not required. However, any increase in airflow will result in a
reduction of ambient temperature and improve the long-term reliability of all
equipment mounted in the rack space.
4. Secure the adapters to the rack using the supplied hardware.
2.3.3 Mounting the Device to a Panel
For panel installations, the RUGGEDCOM RS400 can be equipped with panel/DIN rail
adapters pre-installed on each side of the chassis. The adapters allow the device to
be attached to a panel using screws.
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