Sierra InnovaSonic 205i User manual

InnovaSonic®205i Modbus
Instruction Manual
Modbus Device Specification for
InnovaSonic®205
Transit-Time Ultrasonic Flow Meter
Part Number: IM205i Modbus, Rev. V2
January 2015

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Phone [phone] [phone] Fax [phone]
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Phone: + 8621 5879 8521 Fax: [phone]
IMPORTANT CUSTOMER NOTICE- OXYGEN SERVICE
Sierra Instruments, Inc. is not liable for any damage or personal injury, whatsoever, resulting from the use of Sierra Instruments
standard mass flow meters for oxygen gas. You are responsible for determining if this mass flow meter is appropriate for your
oxygen application. You are responsible for cleaning the mass flow meter to the degree required for your oxygen flow application.
© COPYRIGHT SIERRA INSTRUMENTS 2014
No part of this publication may be copied or distributed, transmitted, transcribed, stored in a retrieval system, or translated into
any human or computer language, in any form or by any means, electronic, mechanical, manual, or otherwise, or disclosed
to third parties without the express written permission of Sierra Instruments. The information contained in this manual is
subject to change without notice.
TRADEMARKS
InnovaSonic®is a trademark of Sierra Instruments, Inc. Other product and company names listed in this manual are trademarks
or trade names of their respective manufacturers.

Warnings and Cautions
Warning! Agency approval for hazardous location installations varies between flow meter models. Consult the flow meter
nameplate for specific flow meter approvals before any hazardous location installation.
Warning! Hot tapping must be performed by a trained professional. U.S. regulations often require a hot tap permit. The
manufacturer of the hot tap equipment and/or thecontractor performing the hot tap is responsible for providing proof of such a
permit.
Warning! All wiring procedures must be performed with the power off.
Warning! To avoid potential electric shock, follow National Electric Code safety practices or your local code when wiring this unit to
a power source and to peripheral devices. Failure to do so could result in injury or death. All AC power connections must be in accor-
dance with published CE directives.
Warning! Do not power the flow meter with the sensor remote (if applicable) wires disconnected. This could cause over-heating of the
sensors and/or damage to the electronics.
Warning! Before attempting any flow meter repair, verify that the line is de-pressurized.
Warning! Always remove main power before disassembling any part of the mass flow meter.
Caution! Before making adjustments to the device, verify the flow meter is not actively monitoring or reporting to any master control
system. Adjustments to the electronics will cause direct changes to flow control settings.
Caution! All flow meter connections, isolation valves and fittings for hot tapping must have the same or higher pressure rating as
the main pipeline.
Caution! Changing the length of cables or interchanging sensors or sensor wiring will affect the accuracy of the flow meter.
You cannot add or subtract wire length without returning the meter to the factory for re-calibration.
Caution! When using toxic or corrosive gases, purge the line with inert gas for a minimum of four hours at full gas flow before
installing the meter.
Caution! The AC wire insulation temperature rating must meet or exceed 80°C (176°F).
Caution! Printed circuit boards are sensitive to electrostatic discharge. To avoid damaging the board, follow these
precautions to minimize the risk of damage:
before handling the assembly, discharge your body by touching a grounded, metal object
handle all cards by their edges unless otherwise required
when possible, use grounded electrostatic discharge wrist straps when handling sensitive components
!


Note and Safety Information
We use caution and warning statements throughout this book to draw your attention to important
information.
Warning!
Caution!
This statement appears with information that
is important to protect people and equipment
from damage. Pay very close attention to all
warnings that apply to your application.
This statement appears with information that is
important for protecting your equipment and
performance. Read and follow all cautions that
apply to your application.
Receipt of System Components
When receiving a Sierra mass flow meter, carefully check the outside packing carton for damage
incurred in shipment. If the carton is damaged, notify the local carrier and submit a report to the
factory or distributor. Remove the packing slip and check that all ordered components are present.
Make sure any spare parts or accessories are not discarded with the packing material. Do not
return any equipment to the factory without first contacting Sierra Customer Service .
Technical Assistance
If you encounter a problem with your flow meter, review the configuration information for each
step of the installation, operation, and setup procedures. Verify that your settings and adjustments
are consistent with factory recommendations. Installation and troubleshooting information can
be found in the InnovaSonic 205i Product Instruction Manual.
If the problem persists after following the troubleshooting procedures outlined in the 640S or 780S
product manuals, contact Sierra Instruments by fax or by E-mail (see inside front cover). For
urgent phone support you may call [phone] or [phone] between 8:00 a.m. and 5:00
p.m. PST. In Europe, contact Sierra Instruments Europe at [phone]. In the Asia-Pacific
region, contact Sierra Instruments Asia at + 86-21-58798521. When contacting Technical Support,
make sure to include this information:
 The flowrange,serial number, andSierra order number (all marked on the meter
nameplate)
 The software version (visible at start up)
 The problem you are encountering and any corrective action taken
 Application information (gas, pressure, temperature and piping configuration)
!


Table of Contents
Chapter 1: Using Modbus with the InnovaSonic 205i ................................................ 6
1.1. RS-232 / RS-485 Pin Definitions .................................................................................................................................6
1.2. Connection of RS-232 or RS-485................................................................................................................................7
1.3 Setting Up the 205i to Use Modbus RTU ....................................................................................................................7
1.4 Modbus-RTU Protocol.................................................................................................................................................8

Chapter 1: Using Modbus with the InnovaSonic 205i
Overview
The flow meter comes standard with a RS-485 multi-drop and RS-232 point to point connection. RS-232 can be
used for point to point (one master one slave 205i) communication with wire runs of 50 feet or less. The RS-485
can be used to communicate over 1,000 meters, baud rate dependent with several 205i slaves on one wire pair.
This could be up to 30, 205is on one RS-485 segment, and 127 on a whole RS-485 network.
Both RS-485 and RS-232 communication can be used with the Modus RTU protocol. The network address
identifying code (IDN) is set in Menu 46. Although RS-232 doesn’t normally use an address, when using the
Modbus protocol it does.
When using digital commutations the analog current loop and OCT output of flow meter can be free to be used to
control the opening of a control valve. The relay output can be used to power-on/off other equipment. The analog
input of the system can be used to input signals such as pressure and temperature. These analog values can be read
using the Modbus RTU protocol to be used by customer software..
RS-232(<50 ft.) or RS-485 (up to 4,000 ft.) can be directly used for data transmission link for a short distance.
Current loop, radio transmission and modems can be used in medium or very long distance transmission.
When the flow meter is used in a network environment, various operations can be performed at the host device,
except for programming of the address identification code, which needs to be done at the flow meter keyboard.
The command answer mode is used in data transmission, i.e. the host device issues commands and the flow meter
answers correspondingly.
ATTENTION
RS-232 and RS-485 serial communications cannot be used at the same time.
1.1. RS-232 / RS-485 Pin Definitions
Flow Meter: PC COM Port:
TXD receive Pin 2 Rx
RXD send Pin 3 Tx
GND Pin 5 GND
Flow Meter: RS-485 2 Wire
Network:
A A (-)
B B (+)
GND GND
Note: A&B may need to be reversed

7
1.2. Connection of RS-232 or RS-485
See the above list of flow meter serial port definitions.
1.3 Setting Up the 205i to Use Modbus RTU
Press Enter, when the > cursor appears type in your
entry. Press enter when done.
Input the Modbus address your 205i will be using
on your network. These numbers can be selected
from 0-65535; however Modbus only supports
1-255. The 205i has some reserved addresses you
can’t use; 13 (0DH ENTER), 10 (0AH Newline), 42
(2AH), and 38 (26H).
Press Enter, when the > cursor appears use the
and keys to make your selection. Press
when done.
This window is used to setup the Modbus serial port
baud rates. Your choices are 9600, 19200, 38400,
56000, 57600, or 115200. This setting must match
the master and other slaves on your Modbus
network. The Parity is fixed at None, Data length
fixed to eight, Stop bit fixed at 1.
Default factory serial port parameters are: “9600, 8,
None, 1”.
PC
L N E
AC 90～245V DC+ DC- DC10-36V
RL1 RL2
RELAY
OCT+OCT-
OCT OUT
AI1 AI2 GND
ANALOG IN
E UP+ UP- E DN+ DN-
TRANSDUCER
I+ I- TX RX GND A B
4-20mA RS232 RS485
5 23
IOIOI
TX to 3
RX to 2
GND to 5
RS485 network
A & B
Use GND if needed
Networ k I DN [46
88
RS- 232 Set up [62
9600, None

8
1.4 Modbus-RTU Protocol
The flow meter protocol supports the following two-function codes of the Modbus:
Function Code
Performance Data
0x03
Read register
0x06
Write single register
1) Modbus Protocol function code 0x03 usage.
The host sends out the read register information frame format:
Slave Address
Operation
Function Code
First Address
Register
Register Number
Verify Code
1 byte
1 byte
2 bytes
2 bytes
2 bytes
0x01~0xF7
0x03
0x0000~0xFFFF
0x0000~0x7D
CRC(Verify)
The slave returns the data frame format:
Slave Address
Read Operation
Function Code
Number of Data
Bytes
Data Bytes
Verify Code
1 byte
1 byte
1 byte
N*x2 byte
2 byte
0x01~0xF7
0x03
2xN*
N*x2
CRC(Verify)
N*＝data register number
2) Modbus Protocol function code 0x06 usage.
The host sends a command to write a single register information frame format (performance code 0x06):
Slave Address
Operation
Function Code
Register Address
Register Data
Verify Code
1 byte
1 byte
2 bytes
2 bytes
2 bytes
0x01~0xF7
0x06
0x0000~0xFFFF
0x0000~0xFFFF
CRC(Verify)
The slave returns the data frame format (performance code 0x06):
Slave Address
Operation
Function Code
Register Address
Register Data
Verify Code
1 byte
1 byte
2 bytes
2 bytes
2 bytes

9
0x01~0xF7
0x06
0x0000~0xFFFF
0x0000~0xFFFF
CRC(Verify)
The range of flow meter addresses are 1-247, and can be checked in the Menu 46. For example, decimal number
“11” displayed on Menu 46 means the address of the flow meter in the Modbus protocol is 0x0B.
The CRC Verify Code adopts CRC-16-IBM (polynomial is X16+X15+X2+1, shield character is 0xA001) which is
gained by the cyclic redundancy algorithm method. Low byte of the verify code is at the beginning while the high
byte is at the end.
For example, to read the address 1 (0x01) in the RTU mode, if the instantaneous flow rate uses hour as a unit
（m3/h）, namely reads 40005 and 40006 registers data, the read command is as follows:
0x01 0x03 0x00 0x04 0x00 0x02 0x85 0xCA
Flow Meter Address Function Code FirstAddress Register Register Numbers CRC Verify Code
Flow Meter returned data is (assuming the current flow=1.234567m3/h)
0x01 0x03 0x04 0x06 0x51 0x3F 0x9E0x3B 0x32
Flowmeter Address Function Code Data Bytes Data（1.2345678）CRC Verify Code
The four bytes 3F 9E 06 51 is in the IEEE754 format single precision floating point form of 1.2345678.
Pay attention to the data storage order of the above example. Using C language to explain the data, pointers can be
used directly to input the required data in the corresponding variable address, the low byte will be put at the
beginning, such as the above example 1.2345678 m/s, 3F 9E 06 51 data stored in order as 51 06 9E 3F.
For example, it converts the address 1 (0x01) to 2（0x02）under the RTU mode, so to write the data of flowmeter
44100 register as 0x02, the write command is as follows:
0x01 0x06 0x10 0x03 0x00 0x02 0xFC 0xCB
Flowmeter Address Function Code Register Address Register Number CRC Verify Code
Flowmeter returned data is:
0x01 0x06 0x10 0x03 0x00 0x02 0xFC 0xCB
Flowmeter Address Function Code Register Address Register Number CRC Verify Code
3) Error Check
The flow meter only returns one error code 0x02 which means data first address in error.
For example, to read address 1 (0x01) of the flow meter 40002 register data in the RTU mode, the flow meter
considers it to be invalid data, and sends the following command:
0x01 0x03 0x00 0x01 0x00 0x01 0xD5 0xCA
Flowmeter Address Function Code Register Address Register Number CRC Verify Code
Flowmeter returned error code is:
0x01 0x83 0x02 0xC0 0xF1
Flowmeter Address Error Code Error Extended Code CRC Verify Code
4) Modbus Register Address List

10
Most commercially available Modbus host software uses a register format. See Modbus.org for more details. This
format is much easier to use. By using the 40000 registers, function code Ox 03 is automatically used for reads
and function code Ox 06 is automatically used for single register writes. The CRC checksum is also automatically
calculated and added to the data frame, as well as verified on the returned data frame. Error codes are received and
decoded.
Modbus host software also allows for easy decoding of the data. The 205i uses the following data types:
32 bits real: Float or IEE754 (LSB-MSB byte order)
32 bits int.: 32 bit un-signed integer. Allows for a number from 0 to 4,294,967,295 (LSB-MSB byte order)
16 bits int: 16 bit signed integer. This allow for a number between -65,535 and +65,534
String: 8 bitASCII characters, 2 per 16 bit register.
PDU
Address
Register
Read
Write
Type
No. Registers*
$0000
40001
Flow/s - low word
32 bits real
2
$0001
40002
Flow/s - high word
$0002
40003
Flow/m - low word
32 bits real
2
$0003
40004
Flow/m- high word
$0004
40005
Flow/h - low word
32 bits real
2
$0005
40006
Flow/h - high word
$0006
40007
Velocity –low word
32 bits real
2
$0007
40008
Velocity –high word
$0008
40009
Positive total –low word
32 bits int.
2
$0009
40010
Positive total –high word
$000A
40011
Positive total –exponent
16 bits int.
1
$000B
40012
Negative total –low word
32 bits int.
2
$000C
40013
Negative total –high word
$000D
40014
Negative total –exponent
16 bits int.
1
$000E
40015
Net total –low word
32 bits int.
2
$000F
40016
Net total –high word
$0010
40017
Net total –exponent
16 bits int.
1
$0011
40018
Energy total –low word
32 bits int.
2

11
$0012
40019
Energy total –high word
$0013
40020
Energy total –exponent
16 bits int.
1
$0014
40021
Energy flow –low word
32 bits real
2
$0015
40022
Energy flow –high word
$0016
40023
Up signal int –low word
32 bits real
2
0～99.9
$0017
40024
Up signal int –high word
$0018
40025
Down signal int –low word
32 bits real
2
0～99.9
$0019
40026
Down signal int –high word
$001A
40027
Quality
16 bits int.
1
0～99
$001B
40028
Analog output –low word
32 bits real
2
Unit: mA
$001C
40029
Analog output –high word
$001D
40030
Error code –char 1,2
String
3
Refer to “Error
Analysis” for
detailed codes
meanings.
$001E
40031
Error code –char 3,4
$001F
40032
Error code –char 5,6
$003B
40060
Velocity unit –char 1,2
String
2
Currently supports
m/s only
$003C
40061
Velocity unit –char 3,4
$003D
40062
Flow unit –char 1,2
String
2
Note 1
$003E
40063
Flow unit –char 3,4
$003F
40064
Total unit –char 1,2
String
1
$0040
40065
Reserved
$0041
40066
Reserved
$0042
40067
Reserved
$0043
40068
ID code –low word
32 bits int.
2
$0044
40069
ID code –high word
$0045
40070
Serial number –char 1,2
String
4
$0046
40071
Serial number –char 3,4
$0047
40072
Serial number –char 5,6

12
$0048
40073
Serial number –char 7,8
$0049
40074
Reserved
$004a
40075
Reserved
$004b
40076
Reserved
$004c
40077
Reserved
a) Single Write Register Address List (use 0x06 performance code to write)
PDU
Address
Register
Description
Read/Write
Type
No. Registers*
$1003
44100
Flowmeter address (1-247)
R/W
16 bits int.
1
$1004
44101
Communication Baud Rate 1 =
4800, 2 = 9600 3 = 19K2, 4 =
38K4 ,5 = 57K6
R/W
16 bits int.
1
Notes:
1. The following flow rate units are available:
0. “m3”－Cubic Meter
1. “l”－Liters
2. “ga”－Gallons
3. “ig”－Imperial Gallons
4. “mg”－Million Gallons
5. “cf”－Cubic Feet
6. “ba”－US Barrels
7. “ib”－Imperial Barrels
“ob”－Oil Barrels