Sigma Controls 100 Series User manual

1
VISIT OUR WEBSITE SIGMACONTROLS.COM
SERIES 100 FLOAT OPERATED PUMP
CONTROLLERS INSTRUCTION MANUAL
SERIES 100 MANUAL 082112

2
TABLE OF CONTENTS
INTRODUCTION………………………………………… 3
Ordering Information
Specifications
Features
PROGRAMMING AND INITIAL SETUP………………. 4
Initia Setup & Programming
Overview/key Description
PROGRAMMING RECORD SHEET……………………
5
WIRING……………………………………………………
DWG. # 10-63
Digita Input
Digita Output
6
WARRANTY……………………………………………… 7

3
In roduc ion
The Sigma Contro s 100 series pump contro ers are micro contro er based devices for the
operation of 2 or 3 oads (pumps, compressors, etc.), with user programmab e a ternation and/or
sequencing with process a arm(s).
Designed for DIN rai mounting these instruments provide either primary or backup contro in
industria and water and wastewater app ications.
Two side mounted push buttons a ow for user programming and the front pane 16 LED
indicators provide both programming prompts and process status in norma operation.
Specifica ions
 ANALOG INPUT: 1 ea. (1 Additiona with Option Board)
Ana og, 4/20MA iso ated with common negative, +_0.1% accuracy.
 DIGITAL INPUTS: (8 ea.)
Digita Form ‘C’ dry contact
 ANALOG OUTPUT: 1 ea. (1 Additiona with Option Board)
Ana og, with common negative 4/20MA
 INDICATOR LIGHTS: (16 ea., 8 red and 8 green)
16 LED status ights (8 red and 8 green) provided for status and a arm notification
 RELAY OUTPUTS: (up to 4 ea.)
SPDT, Form ‘C; 5A Re ay
 INPUT IMPEDANCE:
Vo tage 100K, Current 100OHMS
 POWER:
24VDC std
 ENVIRONMENTAL:
Operating, 0-65° C
Storage, -40° -80° C
R.H., 0-90% non condensing
 TERMINAL STRIP:
2 ea. 12-position, compression sty e, removab e for ease of wiring 28 – 16 AWG
 CONNECTIONS:

4
Removab e screw termina b ocks 28 – 16 AWG wire
 CONTROL OUTPUTS:
4 re ay outputs, SPDT Form ‘C’ re ays 6 AMP
 1 Year Warranty
 MODBUS
Network a ows mu tip e units to be connected together for distributed app ications,
remote monitoring SCADA app ications (optiona ).
FEATURES


 Microprocessor Based


 16 LED Indicators


 2 User Push Buttons


 4/20MA Input (Optiona )


 1 Ana og Output (Optiona )


 8 Digita Inputs, standard


 4 Form ‘C’ Re ay Outputs


 Fu y User Programmab e


 1 ea. RS485 Ports, MODBUS (Option)
PROGRAMMING
Two user push buttons and front viewab e LED indicators.
Programming the PC101S/102S is imited to:--
A) A owing oads to a ternate at the end of each cyc e or:
B) Se ecting a fixed cyc e where the ead/ ag/second ag order is fixed.
See next page for programming instructions.

5
PC101S / PC102S PROGRAMMING INSTRUCTIONS
PROGRAM MODE
HOLD “MODE AND SELECT SWITCHES” [ALL LEDS WILL LIGHT]
AFTER 5 SECONDS THE LED TEST WILL GO OFF AND THE PROGRAM LED WILL
BE ON.
 ALT MODE
THE LEAD LED WILL BE LIT AND “P1 “ OR “P2” LEDS WILL
INDICATE WHAT MODE IS ACTIVE.
1. ALTERNATION ON [P1 AND P2 LEDS WILL TOGGLE]
2. P1 IS LEAD [P1 LED WILL LIGHT]
3. P2 IS LEAD [P2 LED WILL LIGHT]
PRESS “SELECT” TO SCROLL THROUGH THE ALTERNATION SETTINGS.
TO EXIT PROGRAM MODE PRESS THE “MODE SWITCH”
MAKE A RECORD OF YOUR SETTING HERE:_________________________
PC103S PROGRAMMING INSTRUCTIONS
PROGRAM MODE
HOLD “MODE AND SELECT SWITCHES” [ALL LEDS WILL LIGHT]
AFTER 5 SECONDS THE LED TEST WILL GO OFF AND PROGRAM LED WILL
BE ON.
 ALT MODE
THE LEAD LED WILL BE LIT AND “P1”, “P2”, OR “P3” LEDS WILL
INDICATE WHAT MODE IS ACTIVE.
1. ALTERNATION ON [P1, P2, AND P3 LEDS WILL TOGGLE]
2. P1 IS LEAD [P1 LED WILL LIGHT]
3. P2 IS LEAD [P2 LED WILL LIGHT]
4. P3 IS LEAD [P3 LED WILL LIGHT]
PRESS “SELECT” TO SCROLL THROUGH THE ALTERNATION SETTINGS.
TO EXIT PROGRAM MODE PRESS THE “MODE SWITCH”
MAKE A RECORD OF YOU SETTINGS HERE:_______________________

7
WARRANTY
All Sigma Controls, Inc. products are warranted to be free from
defective materials and workmanship for one (1) ear from date of
shipment. Sigma reserves the right to repair or replace
at its option
an product found to be defective. In no event shall Sigma
Controls, Inc. be liable for an consequential, incidental, or special
damages and the limit of its liabilit shall not exceed the purchase
price of the supplied equipment.
RETURN FOR REPAIR POLICY (WARRANTY/NON
-
WARRANTY REPAIR)
Return status can be determined upon factory inspection of returned
equipment.
A completed Return Authorization form must accompany all items
returned for repair.
Repairs will be evaluate
d as quickly as possible. ost for non
-
*****IMPORTANT*****
SENSORS AND CABLE THAT HAVE BEEN USED IN WASTE WATER
OR HAZARDOUS LIQUIDS MUST BE THOROUGHLY CLEANED
BEFORE RETURNING. UNITS RETURNED UNCLEANED WILL BE
CONSIDERED UNREPAIRABLE AND RETURNED TO SENDER OR
DISCARDED. NOTE: DO NOT SUBMERGE UNITS FOR CLEANING
WITH CABLE CUT OR REMOVED. THIS WILL ALLOW CLEANING
FLUID TO ENTER HOUSING, DAMAGING ELECTRONICS AND
VOIDING THE WARRANTY.
217 S. Fifth Street, Perkasie, PA 18944 PH: 215-257-3412 FAX: [phone]

8
SERIES 100 RETURN AUTHORIZATION FORM
User Company Name & Address: Name & Phone # to contact for
information:
Reason for Return: Possib e Cause of Prob em:
If Sensor and Cab e, specify materia in which equipment was insta ed. (This
wi insure proper hand ing in case iquid has entered sensor body.)
Urgency of Repair:
Ca ibration desired for sensor or meter:
PO # for Non-Warranty Repairs:
M.S.D.S. if app icab e:
*****
IMPORTANT RETURN/REPAIR INFORMATION
*****
SENSORS AND CABLE THAT HAVE BEEN USED IN WASTEWATER OR HAZARDOUS LIQUIDS
MUST BE THOROUGHLY CLEANED
BEFORE RETURNING. UNITS RETURNED UNCLEAN WILL
BE CONSIDERED UNREPAIRABLE AND RETURNED TO THE SENDER OR DISCARDED.
NOTE: DO NOT SUBMERGE UNITS FOR CLEANING WITH CABLE CUT OR REMOVED. THIS
WILL ALLOW CLEANING FLUID TO ENTER HOUSING, DAMAGING ELECTRONICS AND
VOIDING THE WARRANTY. (SEE WARRANTY FOR FURTHER DETAILS.)
NOTE: PLEASE PACK IN ANTI STATIC PROTECTION
SUITABLE FOR SENSITIVE ELECTRONIC DEVICES.