SIGMA TEK S-DIAS EC 121 User manual

EC 121
S-DIAS Control Module EtherCAT
Operating Manual
Date of creation: 07.04.2020
Version date: 02.07.2020
Article number: 20-003-121-E

Publisher: SIGMATEK GmbH & Co KG
A-5112 Lamprechtshausen
Tel.: [phone]
Fax: [phone]
Email: [email protected]
WWW.SIGMATEK-AUTOMATION.COM
Copyright © 2020
SIGMATEK GmbH & Co KG
Translation from German
All rights reserved. No part of this work may be reproduced, edited using an electronic system, duplicated or dis-
tributed in any form (print, photocopy, microfilm or in any other process) without express permission.
We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible
for technical or printing errors in this handbook and assumes no responsibility for damages that occur through its
use.

S-DIAS ETHERCAT CONTROL MODULE EC 121
02.07.2020 Page 1
S-DIAS Control Module EtherCAT EC 121
With 1 EtherCAT IN
1 EtherCAT Out
1 S-DIAS-Bus OUT
1 USB-Device (not used)
The S-DIAS EtherCAT control module EC 121 is an interface
module between an S-DIAS control system and EtherCAT bus.
The module provides the voltage supply for up to 32 S-DIAS
modules. With an additional power boost module (PSB 001),
up to 64 modules can be connected via the EtherCAT control
module.
The EC 121 detects the connected S-DIAS modules automati-
cally. It provides the EtherCAT slave configuration for the
EtherCAT master and exchanges data between the EtherCAT
and S-DIAS bus during operation.

EC 121 S-DIAS ETHERCAT CONTROL MODULE
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Contents
1Introduction............................................................................. 6
1.1 Target Group/Purpose of this Manual ........................................6
1.2 Contents of Delivery.....................................................................6
2Basic Safety Guidelines......................................................... 7
2.1 Symbols Used...............................................................................7
2.2 Disclaimer......................................................................................8
2.3 General Safety Guidelines...........................................................9
3Norms and Guidelines...........................................................10
3.1 Guidelines....................................................................................10
3.2 EU Declaration of Conformity....................................................10
4Technical Data .......................................................................11
4.1 Performance Data.......................................................................11
4.2 EtherCAT Specifications............................................................11
4.3 Electrical Requirements.............................................................12
4.4 Environmental Conditions.........................................................14
4.5 Miscellaneous .............................................................................14
5Mechanical Dimensions........................................................15
6Connector Layout..................................................................16
6.1 Connectors..................................................................................17
6.1.1 X1: USB-Device 2.0 (not used)..........................................................17

S-DIAS ETHERCAT CONTROL MODULE EC 121
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6.1.2 X2: EtherCAT-IN (RJ45)................................................................... 17
6.1.3 X3: EtherCAT-OUT (RJ45) ............................................................... 17
6.2 Status LEDs.................................................................................18
6.3 Applicable Connectors...............................................................19
6.4 Label Field ...................................................................................20
7Wiring Instructions................................................................21
7.1 Strain Relief.................................................................................21
7.2 Supported S-DIAS Modules.......................................................22
8System Description...............................................................24
8.1 Architecture.................................................................................24
8.2 Initialization .................................................................................25
8.2.1 S-DIAS Manager............................................................................... 25
8.2.2 EtherCAT.......................................................................................... 26
9Initial Startup .........................................................................28
9.1 Automatic S-DIAS Module Configuration.................................28
9.2 Manual S-DIAS Configuration....................................................29
9.3 Operating Mode...........................................................................30
10 Object Directory ....................................................................31
10.1 Overview......................................................................................31
10.2 S-DIAS Slave Function Group Assignment .............................32
10.2.1 TxPDO.............................................................................................. 32
10.2.2 RxPDO.............................................................................................. 33
10.2.3 CnfSDO............................................................................................. 33

EC 121 S-DIAS ETHERCAT CONTROL MODULE
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10.3 EtherCAT Object-Specifications ...............................................34
10.4 Information on the EC 121 Objects...........................................35
10.4.1 Object 0x1000 Device Type...............................................................35
10.4.2 Object 0x1008 Device Name.............................................................35
10.4.3 Object 0x1009 Hardware Version......................................................36
10.4.4 Object 0x100A Software Version.......................................................36
10.4.5 Object 0x1018 Identity Object............................................................37
10.4.6 Object 0x10F1 Error Settings ............................................................38
10.4.7 Object 0x16xx (RxPDO Mapping) / Object 0x1Axx (TxPDO Mapping)
..........................................................................................................39
10.4.8 Object 0x1C00 Sync Manager Type..................................................39
10.4.9 Object 0x1C12 (RxPDO Assign) / Object 0x1C13 (TxPDO Assign) ..39
10.4.10 Object 0x1C32/0x1C33 SM Output/Input Parameter.........................40
10.4.11 Object 0xF000 Modular Device Profile ..............................................42
10.4.12 Object 0xF030 Configured Module Ident List.....................................43
10.4.13 Object 0xF050 Detected Module Ident List........................................43
10.4.14 Object 0xF100 S-DIAS Versions .......................................................44
10.4.15 Object 0xF101 EC121 Info ................................................................45
10.4.16 Object 0xF110 S-DIAS Diagnosis......................................................45
10.4.17 Object 0xF111 ErrorInfo ....................................................................46
10.4.18 Object 0xF120 S-DIAS Statistics.......................................................51
10.4.19 Object 0xFB00 Device Control ..........................................................52
10.4.20 Object 0xFB10 S-DIAS Configuration................................................53
10.4.21 Object 0x9xx0 [Module Name] Module Information...........................54
11 File Handling (FoE)................................................................55

S-DIAS ETHERCAT CONTROL MODULE EC 121
02.07.2020 Page 5
11.1 File system ..................................................................................55
11.2 FoE Password .............................................................................57
11.3 File Names...................................................................................57
11.4 File Validation..............................................................................57
11.5 List Function ...............................................................................57
11.6 Logfile ..........................................................................................57
11.6.1 S-DIAS Slave ID Display................................................................... 58
12 Update Process.....................................................................59
12.1 Configuration File .......................................................................60
12.2 Providing Update Files...............................................................61
13 Transport/Storage.................................................................62
14 Mounting................................................................................63
15 Maintenance...........................................................................65
15.1 Service .........................................................................................65
15.2 Repair...........................................................................................65
16 Disposal .................................................................................65

EC 121 S-DIAS ETHERCAT CONTROL MODULE
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1 Introduction
1.1 Target Group/Purpose of this Manual
This operating manual contains all information required to operate this product.
This operating manual is intended for:
•Project planners
•Technicians
•Commissioning engineers
•Machine operators
•Maintenance/test technicians
General knowledge of automation technology is required.
Further help and training information, as well as the appropriate accessories can be found
on our website www.sigmatek-automation.com
Our support team is happily available to answer your questions.
Please see our website for our hotline number and business hours.
1.2 Contents of Delivery
1x EC 121
1x opposing connector

S-DIAS ETHERCAT CONTROL MODULE EC 121
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2 Basic Safety Guidelines
2.1 Symbols Used
The following symbols are used in the operator documentation for warning and danger
messages, as well as informational notes:
DANGER
Danger indicates that death or serious injury will occur, if the specified
measures are not taken.
To avoid death or serious injuries, observe the all guidelines.
Danger indique une situation dangereuse qui, faute de prendre les mesures
adéquates, entraînera des blessures graves, voire mortelles.
Respectez toutes les consignes pour éviter des blessures graves,
voire mortelles.
WARNING
Warning indicates that death or serious injury can occur, if the specified
measures are not taken.
To avoid death or serious injuries, observe the all guidelines.
Avertissement d’une situation dangereuse qui, faute de prendre les
mesures adéquates, entraînera des blessures graves, voire mortelles.
Respectez toutes les consignes pour éviter des blessures graves,
voire mortelles.
CAUTION
Caution indicates that moderate to slight injury can occur, if the specified
measures are not taken.
To avoid moderate to slight injuries, observe the all guidelines.
Attention indique une situation dangereuse qui, faute de prendre les
mesures adéquates, peut entraîner des blessures assez graves ou légères.
Respectez toutes les consignes pour éviter des blessures graves,
voire mortelles.
INFORMATION
Provides important information on the product, handling or relevant sections
of the documentation, which require attention.
Fournit des recommendations importantes sur le produit, la manipulation ou
sections relevantes de la documentation, qui nécessitent prêter une atten-
tion particulière.

EC 121 S-DIAS ETHERCAT CONTROL MODULE
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2.2 Disclaimer
The contents of this document were prepared with the greatest care. How-
ever, deviations cannot be ruled out. This document is regularly checked
and required corrections are included in the subsequent versions. The
machine manufacturer is responsible for the proper assembly, as well as
device configuration. The machine operator is responsible for safe han-
dling, as well as proper operation.
The current document can be found on our website. If necessary, contact
our support.
Subject to technical changes, which improve the performance of the devic-
es. The following documentation is purely a product description. It does not
guarantee properties under the warranty.
Please thoroughly read the corresponding data sheets, operating instruc-
tions and this system handbook before handling a product.
SIGMATEK GmbH & Co KG is not liable for damages caused through
non-compliance with these instructions or applicable regulations.