SIGMA TEK DC 061-1 User manual

DC 061-1
S-DIAS Axis Module
Instruction Manual
Date of creation: 26.07.2016
Version date: 05.12.2023
Article number: 20-014-061-1E

Publisher: SIGMATEK GmbH & Co KG
A-5112 Lamprechtshausen
Tel.: [phone]
Fax: [phone]
Email: [email protected]
WWW.SIGMATEK-AUTOMATION.COM
Copyright © 2016
SIGMATEK GmbH & Co KG
Translation of the Original Instruction
All rights reserved. No part of this work may be reproduced, edited using an electronic system, duplicated or dis-
tributed in any form (print, photocopy, microfilm or in any other process) without the express permission.
We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not responsi-
ble for technical or printing errors in the handbook and assumes no responsibility for damages that occur through
use of this handbook.

S-DIAS AXIS MODULE DC 061-1
05.12.2023 Page 1
S-DIAS Axis Module DC 061-1
with 1 motor output stage
1 resolver input
1 holding brake
The S-DIAS DC 061-1 axis module is used to control a brushless DC
motor with a 48-Volt supply voltage and phase current of up to 6 A. A
resolver input is available for position feedback. A 24 V output for con-
necting a holding brake is provided. External Regen brake can also be
connected.
DC 061-1X: main board and S-DIAS connectors coated in Purocoat
(Certonal)

DC 061-1 S-DIAS AXIS MODULE
Page 2 05.12.2023
Contents
1Introduction............................................................................. 6
1.1 Target Group/Purpose of this Operating Manual......................6
1.2 Important Reference Documentation .........................................6
1.3 Contents of Delivery.....................................................................6
2Basic Safety Guidelines......................................................... 7
2.1 Symbols Used...............................................................................7
2.2 Disclaimer......................................................................................9
2.3 General Safety Directives ..........................................................10
2.4 Designated Use...........................................................................12
2.5 Software/Training .......................................................................13
3IT Security ..............................................................................14
4Standards and Directives......................................................15
4.1 Residual Risks ............................................................................15
4.2 Safety of the Machine or Equipment ........................................15
4.3 Directives.....................................................................................15
4.3.1 Functional Safety Standards..............................................................16
4.3.2 EU Conformity Declaration................................................................16
4.4 Safety-Relevant Parameters......................................................16
4.5 Compatibility...............................................................................16
5Type Plate...............................................................................17

S-DIAS AXIS MODULE DC 061-1
05.12.2023 Page 3
6Technical Data.......................................................................18
6.1 Motor Driver Specifications.......................................................18
6.2 Resolver Specifications .............................................................18
6.3 Enable Inputs Specifications.....................................................19
6.4 Holding Brake Specifications....................................................19
6.5 Regen Brake Specifications ......................................................19
6.6 Electrical Requirements.............................................................21
6.7 Miscellaneous .............................................................................24
6.8 Environmental Conditions.........................................................24
7Mechanical Dimensions........................................................25
8Connector Layout..................................................................26
8.1 Baumüller ....................................................................................26
8.2 SIGMATEK...................................................................................27
8.3 Status LEDs.................................................................................28
8.4 Applicable Connectors...............................................................29
8.5 Label Field...................................................................................31
9Wiring.....................................................................................32
9.1 Wiring Example...........................................................................32
9.2 Notes............................................................................................33
9.3 Wiring SIGMATEK Motors..........................................................34
9.4 Servo Motor and Encoder Cables.............................................35
9.4.1 Motor Cable AKM with M23 Round Connectors................................ 36
9.4.2 Motor Cable AKM with Y-Tec Connectors ........................................ 39

DC 061-1 S-DIAS AXIS MODULE
Page 4 05.12.2023
9.4.3 Motor Cable AKM with Molex Connectors.........................................42
9.4.4 Encoder Cable with M23 Round Connectors.....................................45
9.4.5 Encoder Cable with Y-Tec Connectors..............................................46
9.4.6 Encoder Cable with Molex Connectors..............................................48
10 Motor Overload Protection....................................................50
11 Additional Safety Information...............................................51
11.1 STO...............................................................................................55
11.2 Function.......................................................................................55
11.3 Function Test ..............................................................................56
12 Wiring Examples....................................................................57
12.1 Performance Level e, Category 4 or SILCL 3 –Safety PLC....57
12.2 Performance Level e, Category 3 & SILCL 3 –Safety PLC.....59
12.3 Performance Level e, Category 4 or SILCL 3 –Conventional 61
12.4 Performance Level d, Category 2 or SIL 2 –Conventional ....63
13 Assembly/Installation............................................................65
13.1 Check Contents of Delivery.......................................................65
13.2 Mounting......................................................................................66
14 Supported Cycle Times.........................................................68
14.1 Cycle Times below 1 ms (in µs).................................................68
14.2 Cycle Times equal to or higher than 1 ms (in ms)...................68
15 Transport/Storage..................................................................69

S-DIAS AXIS MODULE DC 061-1
05.12.2023 Page 5
16 Storage...................................................................................69
17 Maintenance...........................................................................70
17.1 Service.........................................................................................70
17.2 Repair...........................................................................................70
18 Disposal .................................................................................70

DC 061-1 S-DIAS AXIS MODULE
Page 6 05.12.2023
1 Introduction
1.1 Target Group/Purpose of this Operating Manual
This operating manual contains all information required for the operation of the product.
This operating manual is intended for:
•Project planners
•Technicians
•Commissioning engineers
•Machine operators
•Maintenance/test technicians
General knowledge of automation technology is required.
Further help and training information, as well as the appropriate accessories can be found
on our website www.sigmatek-automation.com.
Our support team is happily available to answer your questions.
Please see our website for our hotline number and business hours.
1.2 Important Reference Documentation
•Safety System Handbook
This and additional documents can be downloaded from our website or obtained through
support.
1.3 Contents of Delivery
1x DC 061-1

S-DIAS AXIS MODULE DC 061-1
05.12.2023 Page 7
2 Basic Safety Guidelines
2.1 Symbols Used
The following symbols are used in the operator documentation for warning and danger
messages, as well as informational notes:
DANGER
Danger indicates that death or serious injury will occur, if the speci-
fied measures are not taken.
To avoid death or serious injuries, observe all guidelines.
Danger indique une situation dangereuse qui, faute de prendre les
mesures adéquates, entraînera des blessures graves, voire mortelles.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.
WARNING
Warning indicates that death or serious injury can occur, if the speci-
fied measures are not taken.
To avoid death or serious injuries, observe all guidelines.
Avertissement d’une situation dangereuse qui, faute de prendre les
mesures adéquates, entraînera des blessures graves, voire mortelles.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.
CAUTION
Caution indicates that moderate to slight injury can occur, if the spe-
cified measures are not taken.
To avoid moderate to slight injuries, observe all guidelines.
Attention indique une situation dangereuse qui, faute de prendre les
mesures adéquates, peut entraîner des blessures assez graves ou
légères.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.

DC 061-1 S-DIAS AXIS MODULE
Page 8 05.12.2023
DANGER
•Electrical voltage
•Tension électrique
CAUTION
Danger for ESD-sensitive components.
Les signes de danger pour les composants sensibles aux décharges
électrostatiques.
INFORMATION
Information
Provides important information on the product, handling or
relevant sections of the documentation, which require atten-
tion.