SIGMA TEK DC 061-1 User manual

DC 061-1
S-DIAS Axis Module
Instruction Manual
Date of creation: 26.07.2016
Version date: 05.12.2023
Article number: 20-014-061-1E

Publisher: SIGMATEK GmbH & Co KG
A-5112 Lamprechtshausen
Tel.: [phone]
Fax: [phone]
Email: [email protected]
WWW.SIGMATEK-AUTOMATION.COM
Copyright © 2016
SIGMATEK GmbH & Co KG
Translation of the Original Instruction
All rights reserved. No part of this work may be reproduced, edited using an electronic system, duplicated or dis-
tributed in any form (print, photocopy, microfilm or in any other process) without the express permission.
We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not responsi-
ble for technical or printing errors in the handbook and assumes no responsibility for damages that occur through
use of this handbook.

S-DIAS AXIS MODULE DC 061-1
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S-DIAS Axis Module DC 061-1
with 1 motor output stage
1 resolver input
1 holding brake
The S-DIAS DC 061-1 axis module is used to control a brushless DC
motor with a 48-Volt supply voltage and phase current of up to 6 A. A
resolver input is available for position feedback. A 24 V output for con-
necting a holding brake is provided. External Regen brake can also be
connected.
DC 061-1X: main board and S-DIAS connectors coated in Purocoat
(Certonal)

DC 061-1 S-DIAS AXIS MODULE
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Contents
1Introduction............................................................................. 6
1.1 Target Group/Purpose of this Operating Manual......................6
1.2 Important Reference Documentation .........................................6
1.3 Contents of Delivery.....................................................................6
2Basic Safety Guidelines......................................................... 7
2.1 Symbols Used...............................................................................7
2.2 Disclaimer......................................................................................9
2.3 General Safety Directives ..........................................................10
2.4 Designated Use...........................................................................12
2.5 Software/Training .......................................................................13
3IT Security ..............................................................................14
4Standards and Directives......................................................15
4.1 Residual Risks ............................................................................15
4.2 Safety of the Machine or Equipment ........................................15
4.3 Directives.....................................................................................15
4.3.1 Functional Safety Standards..............................................................16
4.3.2 EU Conformity Declaration................................................................16
4.4 Safety-Relevant Parameters......................................................16
4.5 Compatibility...............................................................................16
5Type Plate...............................................................................17

S-DIAS AXIS MODULE DC 061-1
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6Technical Data.......................................................................18
6.1 Motor Driver Specifications.......................................................18
6.2 Resolver Specifications .............................................................18
6.3 Enable Inputs Specifications.....................................................19
6.4 Holding Brake Specifications....................................................19
6.5 Regen Brake Specifications ......................................................19
6.6 Electrical Requirements.............................................................21
6.7 Miscellaneous .............................................................................24
6.8 Environmental Conditions.........................................................24
7Mechanical Dimensions........................................................25
8Connector Layout..................................................................26
8.1 Baumüller ....................................................................................26
8.2 SIGMATEK...................................................................................27
8.3 Status LEDs.................................................................................28
8.4 Applicable Connectors...............................................................29
8.5 Label Field...................................................................................31
9Wiring.....................................................................................32
9.1 Wiring Example...........................................................................32
9.2 Notes............................................................................................33
9.3 Wiring SIGMATEK Motors..........................................................34
9.4 Servo Motor and Encoder Cables.............................................35
9.4.1 Motor Cable AKM with M23 Round Connectors................................ 36
9.4.2 Motor Cable AKM with Y-Tec Connectors ........................................ 39

DC 061-1 S-DIAS AXIS MODULE
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9.4.3 Motor Cable AKM with Molex Connectors.........................................42
9.4.4 Encoder Cable with M23 Round Connectors.....................................45
9.4.5 Encoder Cable with Y-Tec Connectors..............................................46
9.4.6 Encoder Cable with Molex Connectors..............................................48
10 Motor Overload Protection....................................................50
11 Additional Safety Information...............................................51
11.1 STO...............................................................................................55
11.2 Function.......................................................................................55
11.3 Function Test ..............................................................................56
12 Wiring Examples....................................................................57
12.1 Performance Level e, Category 4 or SILCL 3 –Safety PLC....57
12.2 Performance Level e, Category 3 & SILCL 3 –Safety PLC.....59
12.3 Performance Level e, Category 4 or SILCL 3 –Conventional 61
12.4 Performance Level d, Category 2 or SIL 2 –Conventional ....63
13 Assembly/Installation............................................................65
13.1 Check Contents of Delivery.......................................................65
13.2 Mounting......................................................................................66
14 Supported Cycle Times.........................................................68
14.1 Cycle Times below 1 ms (in µs).................................................68
14.2 Cycle Times equal to or higher than 1 ms (in ms)...................68
15 Transport/Storage..................................................................69

S-DIAS AXIS MODULE DC 061-1
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16 Storage...................................................................................69
17 Maintenance...........................................................................70
17.1 Service.........................................................................................70
17.2 Repair...........................................................................................70
18 Disposal .................................................................................70

DC 061-1 S-DIAS AXIS MODULE
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1 Introduction
1.1 Target Group/Purpose of this Operating Manual
This operating manual contains all information required for the operation of the product.
This operating manual is intended for:
•Project planners
•Technicians
•Commissioning engineers
•Machine operators
•Maintenance/test technicians
General knowledge of automation technology is required.
Further help and training information, as well as the appropriate accessories can be found
on our website www.sigmatek-automation.com.
Our support team is happily available to answer your questions.
Please see our website for our hotline number and business hours.
1.2 Important Reference Documentation
•Safety System Handbook
This and additional documents can be downloaded from our website or obtained through
support.
1.3 Contents of Delivery
1x DC 061-1

S-DIAS AXIS MODULE DC 061-1
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2 Basic Safety Guidelines
2.1 Symbols Used
The following symbols are used in the operator documentation for warning and danger
messages, as well as informational notes:
DANGER
Danger indicates that death or serious injury will occur, if the speci-
fied measures are not taken.
To avoid death or serious injuries, observe all guidelines.
Danger indique une situation dangereuse qui, faute de prendre les
mesures adéquates, entraînera des blessures graves, voire mortelles.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.
WARNING
Warning indicates that death or serious injury can occur, if the speci-
fied measures are not taken.
To avoid death or serious injuries, observe all guidelines.
Avertissement d’une situation dangereuse qui, faute de prendre les
mesures adéquates, entraînera des blessures graves, voire mortelles.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.
CAUTION
Caution indicates that moderate to slight injury can occur, if the spe-
cified measures are not taken.
To avoid moderate to slight injuries, observe all guidelines.
Attention indique une situation dangereuse qui, faute de prendre les
mesures adéquates, peut entraîner des blessures assez graves ou
légères.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.

DC 061-1 S-DIAS AXIS MODULE
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DANGER
•Electrical voltage
•Tension électrique
CAUTION
Danger for ESD-sensitive components.
Les signes de danger pour les composants sensibles aux décharges
électrostatiques.
INFORMATION
Information
Provides important information on the product, handling or
relevant sections of the documentation, which require atten-
tion.

S-DIAS AXIS MODULE DC 061-1
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2.2 Disclaimer
INFORMATION
The contents of this operating manual were prepared with the greatest
care. However, deviations cannot be ruled out. This operating manual
is regularly checked and required corrections are included in the sub-
sequent versions. The machine manufacturer is responsible for the
proper assembly, as well as device configuration. The machine opera-
tor is responsible for safe handling, as well as proper operation.
The current operating manual can be found on our website. If neces-
sary, contact our support.
Subject to technical changes, which improve the performance of the
devices. The following operating manual is purely a product descrip-
tion. It does not guarantee properties under the warranty.
Please thoroughly read the corresponding documents and this operat-
ing manual before handling a product.
SIGMATEK GmbH & Co KG is not liable for damages caused
through, non-compliance with these instructions or applicable
regulations.

DC 061-1 S-DIAS AXIS MODULE
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2.3 General Safety Directives
The Safety Directives in the other sections of this operating manual must be observed.
These instructions are visually emphasized by symbols.
INFORMATION
According to EU Directives, the operating manual is a component of a
product.
This operating manual must therefore be accessible in the vicinity of
the machine since it contains important instructions.
This operating manual should be included in the sale, rental or transfer
of the product, or its online availability indicated.
Regarding the requirements for Safety and health connected to the use
of machines, the manufacturer must perform a risk assessment in
accordance with machine directives 2006/42/EG before introducing a
machine to the market.
Operate the unit with devices and accessories approved by
SIGMATEK only.

S-DIAS AXIS MODULE DC 061-1
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CAUTION
Handle the device with care and do not drop or let fall.
Prevent foreign bodies and fluids from entering the device.
The device must not be opened!
Manipulez l’appareil avec précaution et ne le laissez pas tomber.
Empêchez les corps étrangers et les liquides de pénétrer dans
l’appareil.
L’appareil ne doit pas être ouvert!
If the device does not function as intended or has damage that could
pose a danger, it must be replaced!
En cas de fonctionnement non conforme ou de dommages pouvant
entraîner des risques, l'appareil doit être remplacé!
The module complies with EN 61131-2.
In combination with a facility, the system integrator must comply with
EN 60204-1 standards.
For your own safety and that of others, compliance with the environ-
mental conditions is essential.
Le module est conforme à la norme EN 61131-2.
En combinaison avec une équipement, l’intégrateur de système doit
respecter la norme EN 60204-1.
Pour votre propre sécurité et celle des autres, le respect des conditions
environnementales est essential.

DC 061-1 S-DIAS AXIS MODULE
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2.4 Designated Use
The Safety functions implemented in the product are designed for use with safety applica-
tions in a SIGMATEK control and meet the required conditions for safe operation according
to SIL 3, HFT 1 n compliance with EN IEC 62061 and according to PL e, Kat. 4 in compli-
ance with EN ISO 13849-1.
CAUTION
The instructions contained in this operating manual must be followed.
For error-free operation, proper transport and storage are essential.
Installation, mounting, programming, initial start-up, operation, mainte-
nance and decommissioning can only be performed by qualified per-
sonnel.
Qualified personnel in this context are people, who have completed
training or have trained under supervision of qualified personnel and
have been authorized to operate and maintain safety-related equip-
ment, systems and facilities in compliance with the strict directives and
standards of safety technology (Functional Safety).
Les instructions contenues dans ce manuel technique doivent être
suivies.
Pour un fonctionnement sans erreur, le transport et le stockage appro-
priés sont essentiels.
L’installation, le montage, la programmation, la mise en service initiale,
l’exploitation, la maintenance et la mise hors service ne peuvent être
effectués que par une personne qualifiée.
Dans ce contexte, on entend par personnel qualifié les personnes qui
ont suivi une formation ou qui ont été formées sous la supervision d’un
personnel qualifié et qui ont été autorisées à utiliser et à entretenir
l’équipement, les systèmes et les installations de sécurité conformé-
ment aux directives et aux normes strictes de la technique de sécurité
(Sécurité fonctionnelle).
For your own safety and that of others, the product should be used for
their designated purpose only.
Correct EMC installation is also included under designated use.
Pour votre propre sécurité et celle des autres, le produit ne doivent être
utilisés qu’à des fins prévues.
Une installation CEM correcte est également incluse dans l’utilisation

S-DIAS AXIS MODULE DC 061-1
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prévue.
Non-designated use consists of:
•any changes made to the module or the use of damaged
modules.
•use of the module inconsistent with the technical margins de-
scribed in this operating manual or the specifications defined
in the technical data.
L'utilisation non désignée consiste en:
•toute modification apportée au module ou l'utilisation des mo-
dules endommagés.
•utilisation du module non conforme aux marges techniques
décrites dans ce manuel ou aux spécifications définies dans
les données techniques.
Before delivering the module, the machine manufacturer must ensure
that it is in “delivery condition”. See chapter Transport/Storage for more
information.
Avant de livrer le module, le constructeur de la machine doit s'assurer
qu'il est en "état de livraison". Voir le chapitre Transport/Storage pour
plus d’informations.
2.5 Software/Training
The application is created with the software LASAL CLASS 2 and LASAL SCREEN Editor,
the Safety application is created using the SAFETYDesigner. Basic information on Safety
(Functional Safety) can be found in the Safety System Handbook.
Training for the LASAL development environment, with which the product can be config-
ured, is provided. Information on our training schedule can be found on our website.

DC 061-1 S-DIAS AXIS MODULE
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3 IT Security
S-DIAS safety modules were developed for integration into a network protected against
unauthorized access. For example, the following dangers can affect the network:
•Unauthorized access
•Data manipulation
•and many other IT security violations
It is the responsibility of the operator to protect the safe connection between S-DIAS mod-
ules against unauthorized access. The following measures, for example, are suitable for
this:
•Firewalls
•Password-protected user accounts
•Data encryption
•and much more

S-DIAS AXIS MODULE DC 061-1
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4 Standards and Directives
4.1 Residual Risks
CAUTION
The following residual risks for the product must be included in the
system integrator's risk assessment:
•Release of non-environmentally safe substances, emissions
and unusual temperatures
•Possible effects of information technology devices
Les risques résiduels suivants pour le produit doivent être inclus dans
l'évaluation des risques de l'intégrateur de système:
•Libération de substances non respectueuses de l'environne-
ment, émissions et températures inhabituelles
•Effets possibles des dispositifs de technologie de l'information
4.2 Safety of the Machine or Equipment
INFORMATION
Observe all on-site rules and regulations for accident prevention and
occupational safety.
4.3 Directives
The product was constructed in compliance with the following European Union directives
and tested for conformity.

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4.3.1 Functional Safety Standards
EN IEC 62061 - Safety of machinery - Functional safety of safety-related control systems
EN ISO 13849-1 - Safety of machinery —Safety-related parts of control systems —Part 1:
General principles for design
EN ISO 13849-2 - Safety of machinery —Safety-related parts of control systems —Part 2:
Validation
4.3.2 EU Conformity Declaration
EU Declaration of Conformity
The product DC 061-1 conforms to the following European directives:
•2006/42/EG Machine Directive
•2014/30/EU Electromagnetic Compatibility (EMC Directive)
•2011/65/EU “Restricted use of certain hazardous substances in
electrical and electronic equipment” (RoHS Directive)
The EU Conformity Declarations are provided on the SIGMATEK website.
See Products/Downloads or use the search function and the keyword “EU
Declaration of Conformity”.
4.4 Safety-Relevant Parameters
DC 061-1
Safety Parameters
Safety Levels
Safety function STO
PFHD= 3.92E-10 (1/h)
MTTFD= 6524 years
DC = 96.09 %
SFF = 99.89 %
SIL 3
according to EN IEC 62061
PL e / Cat. 4
according to EN ISO 13849
4.5 Compatibility
INFORMATION
Compatibility
For compatibility of the S-DIAS Safety modules, see section "Compati-
bility of S-DIAS Safety Modules" in the system handbook.

S-DIAS AXIS MODULE DC 061-1
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5 Type Plate
HW: Hardware version
SW: Software version

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6 Technical Data
6.1 Motor Driver Specifications
Type
brushless DC
Operating voltage
+24-55 V
Maximum continuous current
6 A
Maximum peak current (10 sec)
15 A
Controller frequency
16 kHz
PWM frequency
16 kHz
Overload protection
short circuit cutoff
temperature monitor
I2T monitor
over and under voltage monitor
6.2 Resolver Specifications
Type
resolver
Resolution
12-bit
Output voltage (EXC)
typically 7 Vrms
Maximum output current (EXC)
200 mA
Output frequency
8 kHz 1)
Input voltage
typically 3.5 Vrms
Resolver transfer ratio
0.5
1) Resolver excitation of 4 kHz is also possible. See parameter P173 description A-ACME Bit 7.