SIGMA TEK AM 441 User manual

AM 441
S-DIAS Analog Mixed
Module ±10 V
Instruction Manual
Date of creation: 03.10.2013
Version date: 26.07.2023
Article number: 20-017-441-E

Publisher: SIGMATEK GmbH & Co KG
A-5112 Lamprechtshausen
Tel.: [phone]
Fax: [phone]
Email: [email protected]
WWW.SIGMATEK-AUTOMATION.COM
Copyright © 2013
SIGMATEK GmbH & Co KG
Translation of the Original Instructions
All rights reserved. No part of this work may be reproduced, edited using an electronic system, duplicated or dis-
tributed in any form (print, photocopy, microfilm or in any other process) without the express permission.
We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not responsi-
ble for technical or printing errors in the handbook and assumes no responsibility for damages that occur through
use of this handbook.

S-DIAS ANALOG MIXED MODULE ±10 V AM 441
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S-DIAS Analog Mixed Module ±10 V AM 441
with 4 analog outputs
4 analog inputs or
potentiometer inputs
1 reference output
The S-DIAS AM 441 analog mixed module has four ±10 V analog outputs
with a resolution of 12 bits and four ±10 V analog inputs or 0-100 % po-
tentiometer inputs with a 16-bit resolution. For the potentiometer inputs, a
10 V reference is provided which can be loaded with a maximum of 16.7
mA.

AM 441 S-DIAS ANALOG MIXED MODULE ±10 V
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Contents
1Introduction............................................................................. 5
1.1 Target Group/Purpose of this Operating Manual......................5
1.2 Important Reference Documentation .........................................5
1.3 Contents of Delivery.....................................................................5
2Basic Safety Directives .......................................................... 6
2.1 Symbols Used...............................................................................6
2.2 Disclaimer......................................................................................8
2.3 General Safety Directives ............................................................9
2.4 Software/Training .......................................................................10
3Standards and Directives......................................................11
3.1 Directives.....................................................................................11
3.1.1 EU Conformity Declaration................................................................11
4Type Plate...............................................................................12
5Technical Data .......................................................................13
5.1 Analog Inputs Specifications ±10 V or Potentiometer Inputs 0-
100 %............................................................................................13
5.2 Reference Output Specifications..............................................14
5.3 Analog Output Specifications ...................................................14
5.4 Electrical Requirements.............................................................15
5.5 Miscellaneous .............................................................................17
5.6 Environmental Conditions.........................................................17

S-DIAS ANALOG MIXED MODULE ±10 V AM 441
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6Mechanical Dimensions........................................................18
7Connector Layout..................................................................19
7.1 Status LEDs.................................................................................20
7.2 Applicable Connectors...............................................................20
7.3 Label Field...................................................................................21
8Wiring.....................................................................................22
8.1 Wiring Example...........................................................................22
8.2 Note..............................................................................................23
8.3 Connection Variants...................................................................24
8.3.1 Voltage Measurement of not Potential-free Voltage Sources ........... 24
8.3.2 Voltage Measurement of Potential-free Voltage Sources ................. 25
8.3.3 Voltage Measurement with a Potentiometer ..................................... 26
8.3.4 Connection to Analog Outputs.......................................................... 27
9Assembly/Installation ...........................................................28
9.1 Check Contents of Delivery.......................................................28
9.2 Mounting......................................................................................29
10 Expanded Timing Modes (FW version ≥ V02.00) ................31
10.1 Speed Mode.................................................................................31
10.2 Time-Offset Mode........................................................................31
11 Supported Cycle Times ........................................................33
11.1 Cycle Times below von 1 ms (in µs) .........................................33
11.2 Cycle Times equal to or higher than 1 ms (in ms)...................33

AM 441 S-DIAS ANALOG MIXED MODULE ±10 V
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12 Addressing.............................................................................34
12.1 Firmware –HW Class Addressing (FW Version V01.00 –
V01.20) .........................................................................................34
12.2 Firmware –HW Class Addressing (FW Version ≥ V02.00) .....37
13 Transport/Storage..................................................................42
14 Storage ...................................................................................42
15 Maintenance...........................................................................43
15.1 Service.........................................................................................43
15.2 Repair...........................................................................................43
16 Disposal..................................................................................43
17 Hardware Class AM441 .........................................................44
17.1General.........................................................................................45
17.2 Communication Interfaces.........................................................46

S-DIAS ANALOG MIXED MODULE ±10 V AM 441
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1 Introduction
1.1 Target Group/Purpose of this Operating Manual
This operating manual contains all information required for the operation of the product.
This operating manual is intended for:
•Project planners
•Technicians
•Commissioning engineers
•Machine operators
•Maintenance/test technicians
General knowledge of automation technology is required.
Further help and training information, as well as the appropriate accessories can be found
on our website www.sigmatek-automation.com.
Our support team is happily available to answer your questions.
Please see our website for our hotline number and business hours.
1.2 Important Reference Documentation
This and additional documents can be downloaded from our website or obtained through
support.
1.3 Contents of Delivery
1x AM 441

AM 441 S-DIAS ANALOG MIXED MODULE ±10 V
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2 Basic Safety Directives
2.1 Symbols Used
The following symbols are used in the operator documentation for warning and danger
messages, as well as informational notes:
DANGER
Danger indicates that death or serious injury will occur, if the speci-
fied measures are not taken.
To avoid death or serious injuries, observe all guidelines.
Danger indique une situation dangereuse qui, faute de prendre les
mesures adéquates, entraînera des blessures graves, voire mortelles.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.
WARNING
Warning indicates that death or serious injury can occur, if the speci-
fied measures are not taken.
To avoid death or serious injuries, observe all guidelines.
Avertissement d’une situation dangereuse qui, faute de prendre les
mesures adéquates, entraînera des blessures graves, voire mortelles.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.
CAUTION
Caution indicates that moderate to slight injury can occur, if the speci-
fied measures are not taken.
To avoid moderate to slight injuries, observe all guidelines.
Attention indique une situation dangereuse qui, faute de prendre les
mesures adéquates, peut entraîner des blessures assez graves ou
légères.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.

S-DIAS ANALOG MIXED MODULE ±10 V AM 441
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INFORMATION
Information
Provides important information on the product, handling or
relevant sections of the documentation, which require atten-
tion.

AM 441 S-DIAS ANALOG MIXED MODULE ±10 V
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2.2 Disclaimer
INFORMATION
The contents of this operating manual were prepared with the greatest
care. However, deviations cannot be ruled out. This operating manual
is regularly checked and required corrections are included in the sub-
sequent versions. The machine manufacturer is responsible for the
proper assembly, as well as device configuration. The machine opera-
tor is responsible for safe handling, as well as proper operation.
The current operating manual can be found on our website. If neces-
sary, contact our support.
Subject to technical changes, which improve the performance of the
devices. The following operating manual is purely a product descrip-
tion. It does not guarantee properties under the warranty.
Please thoroughly read the corresponding documents and this operat-
ing manual before handling a product.
SIGMATEK GmbH & Co KG is not liable for damages caused
through, non-compliance with these instructions or applicable
regulations.

S-DIAS ANALOG MIXED MODULE ±10 V AM 441
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2.3 General Safety Directives
The Safety Directives in the other sections of this operating manual must be observed.
These instructions are visually emphasized by symbols.
INFORMATION
According to EU Directives, the operating manual is a component of a
product.
This operating manual must therefore be accessible in the vicinity of
the machine since it contains important instructions.
This operating manual should be included in the sale, rental or transfer
of the product, or its online availability indicated.
Regarding the requirements for Safety and health connected to the use
of machines, the manufacturer must perform a risk assessment in
accordance with machine directives 2006/42/EG before introducing a
machine to the market.
Operate the unit with devices and accessories approved by
SIGMATEK only.

AM 441 S-DIAS ANALOG MIXED MODULE ±10 V
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CAUTION
Handle the device with care and do not drop or let fall.
Prevent foreign bodies and fluids from entering the device.
The device must not be opened!
Manipulez l’appareil avec précaution et ne le laissez pas tomber.
Empêchez les corps étrangers et les liquides de pénétrer dans
l’appareil.
L’appareil ne doit pas être ouvert!
If the device does not function as intended or has damage that could
pose a danger, it must be replaced!
En cas de fonctionnement non conforme ou de dommages pouvant
entraîner des risques, l'appareil doit être remplacé!
The module complies with EN 61131-2.
In combination with a facility, the system integrator must comply with
EN 60204-1 standards.
For your own safety and that of others, compliance with the environ-
mental conditions is essential.
Le module est conforme à la norme EN 61131-2.
En combinaison avec une équipement, l’intégrateur de système doit
respecter la norme EN 60204-1.
Pour votre propre sécurité et celle des autres, le respect des conditions
environnementales est essential.
2.4 Software/Training
The application is created with the software LASAL CLASS 2 and LASAL SCREEN Editor.
Training for the LASAL development environment, with which the product can be config-
ured, is provided. Information on our training schedule can be found on our website.

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3 Standards and Directives
3.1 Directives
The product was constructed in compliance with the following European Union directives
and tested for conformity.
3.1.1 EU Conformity Declaration
EU Declaration of Conformity
The product AM 441 conforms to the following European directives:
•2014/35/EU Low-voltage Directive
•2014/30/EU Electromagnetic Compatibility (EMC Directive)
•2011/65/EU “Restricted use of certain hazardous substances in
electrical and electronic equipment” (RoHS Directive)
The EU Conformity Declarations are provided on the SIGMATEK website.
See Products/Downloads or use the search function and the keyword “EU
Declaration of Conformity”.

AM 441 S-DIAS ANALOG MIXED MODULE ±10 V
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4 Type Plate
HW: Hardware version
SW: Software version

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5 Technical Data
5.1 Analog Inputs Specifications ±10 V or
Potentiometer Inputs 0-100 %
Number of channels
4
Input type
difference input
potentiometer input
Measurement range
-10 … +10 V
0-100 %
Measurement value
-10,000 ... +10,000 or
-30,000 … +30,000 (at full range)
0 ... 10,000 or
0 ... 30,000 (at full range)
With an open input, the firmware returns the positive maximum value and a
status bit to indicate a cable break (HW class shows the value -
2147483632)
Resolution
16-bit (ca. 0.3 mV / LSB)
Conversion time for all channels
FW version V01.00 –V01.20: 500 µs
FW version ≥ V02.00: depending on the selected timing
Speed mode: 200 µs
Time offset mode: corresponds to the S-DIAS cyclic time
Common mode range
±12 V
Input resistance
> 10 M
Cable break monitor
yes
Input filter hardware
typically 1 kHz, low pass 3rd order system
Input filter software
configurable, low pass 1st order system
Measurement precision
±0.3 % of maximum measurement
value
±0.35 % of maximum measurement
value

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5.2 Reference Output Specifications
Number of channels
1
Reference voltage
+10 V
Allowable output current
maximum 10.0 mA (< HW version 3.5)
maximum 16.7 mA (≥ HW version 3.5)
Allowable load per potentiometer
input
2.50 mA (< HW version 3.5)
4.17 mA (< HW version 3.5)
4.0 mA (< HW version 3.5)
2.4 mA (< HW version 3.5)
Allowable capacitive load
maximum 100 nF
Short circuit protection
yes
Accuracy
±0.5 %
5.3 Analog Output Specifications
Number of channels
4
Output range
-10 … +10 V
Output value
-10,000 ... +10,000
Resolution
12-bit (ca. 5 mV / LSB)
Refresh time for all channels
≥ 500 µs (corresponds to the S-DIAS cyclic time)
Output voltage capacity
> 5 kΩ
Allowable capacitive load
maximum 100 nF
Short circuit protection
yes (1 min.)
Settling time
50 µs (63 % of the end value)
100 µs (86 % of the end value)
250 µs (99 % of the end value)
Output precision
±0.5 % of maximum output value

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5.4 Electrical Requirements
Voltage supply from S-DIAS bus
+5 V
Current consumption on the
S-DIAS bus (+5 V supply)
typically 50 mA
maximum 55 mA
Voltage supply from S-DIAS bus
+24 V
Current consumption on the
S-DIAS bus
(+24 V power supply)
typically 40 mA (without load on
reference output and analog out-
puts)
typically 60 mA (reference output
loaded with 4x 4 kand maximum
load on the analog outputs)
typically 70 mA (reference output
loaded with 4x 2k4 kand maximum
load on the analog outputs)
typically 50 mA (without load on
reference output and analog out-
puts)
maximum 80 mA (reference output
loaded with 4x 4 kand maximum
load on the analog outputs)
maximum 95 mA (reference output
loaded with 4x 2k4 kand maximum
load on the analog outputs)
Short circuit in analog inputs
typically an additional 30 mA per channel on a +24 V supply
INFORMATION
If this S-DIAS module is connected to an S-DIAS supply module with
several S-DIAS modules, the total current of the modules used must be
determined and checked.
The total current of the +24 V supply cannot exceed 1.6 A!
The total current of the +5 V supply cannot exceed 1.6 A!
The specification for the current can be found in the module-specific
documentation under "Electrical Requirements".

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S-DIAS ANALOG MIXED MODULE ±10 V AM 441
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5.5 Miscellaneous
Article number
20-017-441
Standard
UL 508 (E247993)
Approbations
UL, cUL, CE
5.6 Environmental Conditions
Storage temperature
-20 ... +85 °C
Environmental temperature
0 ... +60 °C
Humidity
0-95 %, non-condensing
Installation altitude above sea
level
0-2000 m without derating
> 2000 m up to a maximum of 5000 m with derating of the maximum
environmental temperature by 0.5 °C per 100 m
Operating conditions
pollution degree 2
EMC resistance
in accordance with EN 61000-6-2 (industrial area)
EMC noise generation
in accordance with EN 61000-6-4 (industrial area)
Vibration resistance
EN 60068-2-6
3.5 mm from 5-8.4 Hz
1 g from 8.4-150 Hz
Shock resistance
EN 60068-2-27
15 g
Protection type
EN 60529
IP20

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6 Mechanical Dimensions