SIGMA TEK DIAS-Drive 2000 User manual

Date of creation: 24.09.2021 Version date: 24.09.2021 Article number: XX-XXX-XXXX-E
DIAS-Drive 2000
Power/Axes & Axes Modules
Operating Manual

Publisher: SIGMATEK GmbH & Co KG
A-5112 Lamprechtshausen
Tel.: [phone]
Fax: [phone]
Email: [email protected]
WWW.SIGMATEK-AUTOMATION.COM
Copyright © 2021
SIGMATEK GmbH & Co KG
Translation from German
All rights reserved. No part of this work may be reproduced, edited using an electronic system, duplicated or
distributed in any form (print, photocopy, microfilm or in any other process) without express permission.
We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible
for technical or printing errors in this handbook and assumes no responsibility for damages that occur through
its use.

POWER/AXES & AXES MODULES DIAS-DRIVE 2000
Power/Axes & Axes Modules DIAS-Drive 2000
The DIAS-Drive 2000 series contains the power/axis modules and axis modules for a power
input voltage of 400/480 V AC. The system is currently available in 3 different sizes. In the
following document, the MDP/MDD 21XX series are referred to as “size 1”, devices of the
MDP/MDD 22XX series as “size 2” and MDP 23xx series devices as “size 3”.
In the power/axis modules (MDP), as well as the axis modules (MDD), up to 3 servo amplifiers
are integrated. With a power/axis module, several axis modules can be powered.
The DIAS-Drive 2000 is a complete servo drive system for the low to mid power range, which
can also be used for applications high control performance. It is completely integrated into the
LASAL design environment.
The power/axis module and axis modules are mounted directly onto the control cabinet wall.
No mounting plate is required.
The current, speed and position control operates with a cycle time of 62.5 µs. DIAS-Drive
2000 is highly flexible when it comes to the connection to various feedback systems. VARAN
connects the drive systems with the machine control.
Baugröße 1 Baugröße 2 Baugröße 3
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DIAS-DRIVE 2000 POWER/AXES & AXES MODULES
Table of Contents
1 Introduction 10
1.1 Target Group/Purpose of this Operating Manual 10
1.2 Important Reference Documentation 10
1.3 Contents of Delivery 11
2 General Instructions 12
2.1 Abbreviations 12
2.2 Brief Descriptions Used 13
2.3 Available Models 13
2.3.1 Upon Request 13
3 Basic Safety Guidelines 14
3.1 Symbols Used 14
3.2 Disclaimer 16
3.3 General Safety Guidelines 17
3.4 Designated Use 19
3.5 Danger Electrical Shock 21
3.5.1 5 Safety Rules 21
3.6 Hot Surface Warning 22
3.7 Operation Modes 22
3.8 Safe State 22
3.9 Safe Inputs and Outputs 23
3.10 Software/Training 23
4 Standards and Guidelines 24
4.1 Residual Risks 24
4.2 Safety of the Machine or Equipment 25
4.3 Guidelines 25
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4.3.1 Norms 25
4.3.2 EU Conformity Declaration 26
4.4 Safety-Relevant Parameters 26
5 Description of Multi-Converter Systems 27
5.1 System Components 27
5.2 Concept 28
5.3 Function Power/Axis Module 29
5.4 Function Axis Module 29
5.5 Software Function 29
6 Safety Functions 31
6.1 Overview 31
6.2 Description of the Safety Functions 32
6.2.1 Stop Functions 32
6.2.1.1 Safe Torque Off (STO) 32
6.2.1.2 Safe Stop 1 (SS1) 33
6.2.2 Wiring Examples Safety 34
7 Technical Data 37
7.1 DC-link Circuit 37
7.2 +24 V Auxiliary Voltage 37
7.3 Axis/Motor Connection 38
7.4 Safe/Capture Inputs 38
7.5 Signal Output for Cross-Circuit Detection 38
7.6 Encoder Interface 39
7.7 Expanded MDP 2XXX Specifications 40
7.7.1 Power Supply 40
7.7.2 Ballast Resistance 40
7.8 Communication 41
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7.9 Motor Holding Brake 41
7.10 Mechanics 41
7.11 Environmental Conditions 42
7.12 Miscellaneous 42
8 Mechanical Dimensions 43
8.1 Size 1 43
8.2 Size 2 44
8.3 Size 3 45
9 Connectors and Cables 46
9.1 Size 1 Overview 46
9.1.1 Size 1 Front Interfaces 46
9.1.2 Size 1 Top Interfaces 47
9.1.3 Size 1 Bottom interfaces (Power/Axis Module) 48
9.2 Size 2 Overview 49
9.2.1 Size 2 Front Interfaces 49
9.2.2 Size 2 Top Interfaces 50
9.2.3 Size 2 Bottom interfaces (Power/Axis Module) 51
9.3 Size 3 Overview 52
9.3.1 Size 3 Front Interfaces 52
9.3.2 Size 3 Top Interfaces 53
9.3.3 Size 3 Bottom Interfaces (Power/Axis Module) 54
9.4 Connector Layout 54
9.4.1 X1, X2 X3: Motor Connection 54
9.4.1.1 Pin Assignment Hiperface DSL Cable 55
9.4.1.2 Motor Temperature Cable Pin Assignment 55
9.4.2 X30 BG1: Power Supply (MDP 2102) 55
9.4.3 X30 BG1: Power Supply (MDP 2100) 56
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9.4.4 X30 BG2: Power Supply (MDP 2200) 56
9.4.5 X30 BG3: Power Supply (MDP 2300) 56
9.4.6 X31: Ballast Resistance (MDP 210X, MDP 2200, MDP 2300) 57
9.4.7 X20: +24 V Supply 57
9.4.8 X21: STO Diagnostic Relays 57
9.4.9 X22: Safe Inputs/Capture Inputs 57
9.4.10 X23: Safe Inputs/Capture Inputs/Clock Signal Outputs 58
9.4.11 VARAN Bus (Industrial Mini I/O) 58
9.4.12 X11, X12 X13: Optional Encoder Module 59
9.4.12.1 EnDat Cable Pin Assignment 60
9.4.12.2 Resolver Cable Pin Assignment 61
9.4.12.3 Hiperface Cable Pin Assignment 61
9.4.13 X10: Battery Terminal 62
9.5 Status LEDs 63
9.6 Cable Cross Sections 64
9.6.1 X1, X2, X3 (motor connection) 64
9.6.2 X30 BG1 (power supply), X31 (ballast resistor), X20 (+24 V supply) 65
9.6.3 X30 BG2 (power supply) 66
9.6.4 X30 BG3 (power supply) 66
9.6.5 X21 (STO diagnostic relay), X22 (inputs), X23 (signal output), X10 (battery
connector) 67
9.7 Cable Lengths 68
9.8 Cable Strain Relief 68
9.9 Applicable Cable Types 69
9.9.1 +24 V power supply 69
9.9.2 VARAN 69
9.9.3 DC-link Circuit 70
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9.9.4 Motor cable 70
9.9.5 Encoder Cables 70
10 Configuration and Setting 71
10.1 Training Opportunities 71
11 Electrical Configuration 72
11.1 Motor Selection 72
11.1.1 Internal 72
11.1.2 With Encoder Interface 72
11.1.3 Supplementary Specifications Encoder 73
11.2 Electrical Installation 73
11.2.1 Fuse 74
11.2.2 Guidelines for Installation and Wiring 74
11.2.3 Protective Earth Connection 75
11.2.4 Protective Earth Connection between Multiple Modules 76
11.2.5 Ground Fault Interrupter 77
11.2.6 Shield Connector Clamps 78
11.3 Guidelines for Correct EMC Control Cabinet Construction 78
11.3.1 Configuration of the Control Cabinet 79
11.3.2 Wiring 79
11.4 Using Cooling Devices 80
11.5 Pre-Start Check List 82
12 Assembly/Installation 83
12.1 Check Contents of Delivery 83
12.2 Safety Guideline 83
12.3 Position of the Mounting Holes 84
12.3.1 Size 1 84
12.3.2 Size 2 85
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12.3.3 Size 3 85
12.4 Mounting and Connecting the MDP and MDD Modules 85
12.4.1 Connecting DC-Link and VARAN 87
12.5 Installing Universal Encoder Modules 87
13 Monitoring and Warning Functions 89
13.1 Error Configuration 89
13.2 Over Temperature Protection 89
13.3 Motor Overload Protection 89
14 Decommissioning and Maintenance 90
14.1 Repairing Individual Devices 90
14.2 Maintenance 90
14.3 Exchanging the Fan 90
14.4 Forming 91
14.4.1 Forming of Capacitors 92
14.5 Restarting 93
15 Transport/Storage 94
15.1 Packaging, Transport and Storage Specifications 94
16 Maintenance 95
16.1 Repair 95
17 Accessories 96
17.1 Cable Type Key 96
17.1.1 Motor Cables 96
17.1.2 Encoder Cables 98
17.2 Encoder Modules 99
17.3 Replacement Fan 99
18 Disposal 100
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DIAS-DRIVE 2000 POWER/AXES & AXES MODULES
1 Introduction
1.1 Target Group/Purpose of this Operating Manual
This operating manual contains all information required for the operation of the product.
This operating manual is intended for:
lProject planners
lTechnicians
lCommissioning engineers
lMachine operators
lMaintenance/test technicians
General knowledge of automation technology is required.
Further help and training information, as well as the appropriate accessories can be found on
our website www.sigmatek-automation.com.
Our support team is happily available to answer your questions.
Please see our website for our hotline number and business hours.
1.2 Important Reference Documentation
This and additional documents can be downloaded from our website or obtained through
SIGMATEK Support.
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