SIGMA TEK AM 222 User manual

AM 222
S-DIAS Analog Mixed Module
Instruction Manual
Date of creation: 20.03.2015
Version date: 22.11.2023
Article number: 20-017-222-E

Publisher: SIGMATEK GmbH & Co KG
A-5112 Lamprechtshausen
Tel.: [phone]
Fax: [phone]
Email: [email protected]
WWW.SIGMATEK-AUTOMATION.COM
Copyright © 2015
SIGMATEK GmbH & Co KG
Translation of the Original Instructions
All rights reserved. No part of this work may be reproduced, edited using an electronic system, duplicated or dis-
tributed in any form (print, photocopy, microfilm or in any other process) without the express permission.
We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not responsi-
ble for technical or printing errors in the handbook and assumes no responsibility for damages that occur through
use of this handbook.

S-DIAS ANALOG MIXED MODULE AM 222
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S-DIAS Analog Mixed Module AM 222
with 2 current inputs
2 current outputs
The S-DIAS AM 222 analog mixed module has two current inputs,
0-20 mA and 4-20 mA respectively, each with a 16-bit resolution as
well as two current outputs, 0-20 mA and 4-20 mA respectively, with a
12-bit resolution. The voltage supply for the current inputs and out-
puts are monitored for under voltage.

AM 222 S-DIAS ANALOG MIXED MODULE
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Contents
1. Introduction............................................................................. 5
1.1 Target Group/Purpose of this Operating Manual ......................5
1.2 Important Reference Documentation .........................................5
1.3 Contents of Delivery.....................................................................5
2Basic Safety Directives .......................................................... 6
2.1 Symbols Used...............................................................................6
2.2 Disclaimer......................................................................................8
2.3 General Safety Directives ............................................................9
2.4 Software/Training .......................................................................10
3Standards and Directives......................................................11
3.1 Directives.....................................................................................11
3.1.1 EU Conformity Declaration................................................................11
4Type Plate...............................................................................12
5Technical Data .......................................................................13
5.1 Analog Input Specifications ......................................................13
5.2 Analog Output Specifications ...................................................14
5.3 Analog In and Output Voltage Supply Specifications ............14
5.4 Voltage Monitor External +24 V Supply....................................14
5.5 Electrical Requirements.............................................................15
5.6 Miscellaneous .............................................................................16
5.7 Environmental Conditions.........................................................16

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6Mechanical Dimensions........................................................17
7Connector Layout..................................................................18
7.1 Status LEDs.................................................................................19
7.2 Applicable Connectors...............................................................19
7.3 Label Field ...................................................................................20
8Wiring.....................................................................................21
8.1 Wiring Example...........................................................................21
8.2 Note..............................................................................................22
8.3 Signal Source connection..........................................................23
8.4 Load Connection.........................................................................23
9Assembly/Installation ...........................................................24
9.1 Check Contents of Delivery.......................................................24
9.2 Mounting......................................................................................25
10 Addressing.............................................................................27
10.1 Address Mapping Overview.......................................................27
11 Supported Cycle Times ........................................................29
11.1 Cycle Times below 1 ms (in µs).................................................29
11.2 Cycle Times equal to or above 1 ms (in ms)............................29
12 Transport/Storage.................................................................30
13 Storage...................................................................................30

AM 222 S-DIAS ANALOG MIXED MODULE
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14 Maintenance...........................................................................31
14.1 Service.........................................................................................31
14.2 Repair...........................................................................................31
15 Disposal..................................................................................31
16 Hardware Class AM222 .........................................................32
16.1 General.........................................................................................33
16.2 Analog Inputs and Outputs........................................................34
16.3 Cable Break Detection and Measurement Values...................35
16.4 Communication Interfaces.........................................................35

S-DIAS ANALOG MIXED MODULE AM 222
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1. Introduction
1.1 Target Group/Purpose of this Operating Manual
This operating manual contains all information required for the operation of the product.
This operating manual is intended for:
•Project planners
•Technicians
•Commissioning engineers
•Machine operators
•Maintenance/test technicians
General knowledge of automation technology is required.
Further help and training information, as well as the appropriate accessories can be found
on our website www.sigmatek-automation.com.
Our support team is happily available to answer your questions.
Please see our website for our hotline number and business hours.
1.2 Important Reference Documentation
This and additional documents can be downloaded from our website or obtained through
support.
1.3 Contents of Delivery
1x AM 222

AM 222 S-DIAS ANALOG MIXED MODULE
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2 Basic Safety Directives
2.1 Symbols Used
The following symbols are used in the operator documentation for warning and danger
messages, as well as informational notes:
DANGER
Danger indicates that death or serious injury will occur, if the speci-
fied measures are not taken.
To avoid death or serious injuries, observe all guidelines.
Danger indique une situation dangereuse qui, faute de prendre les
mesures adéquates, entraînera des blessures graves, voire mortelles.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.
WARNING
Warning indicates that death or serious injury can occur, if the speci-
fied measures are not taken.
To avoid death or serious injuries, observe all guidelines.
Avertissement d’une situation dangereuse qui, faute de prendre les
mesures adéquates, entraînera des blessures graves, voire mortelles.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.
CAUTION
Caution indicates that moderate to slight injury can occur, if the speci-
fied measures are not taken.
To avoid moderate to slight injuries, observe all guidelines.
Attention indique une situation dangereuse qui, faute de prendre les
mesures adéquates, peut entraîner des blessures assez graves ou
légères.
Respectez toutes les consignes pour éviter des blessures
graves, voire mortelles.

S-DIAS ANALOG MIXED MODULE AM 222
22.11.2023 Page 7
INFORMATION
Information
Provides important information on the product, handling or
relevant sections of the documentation, which require atten-
tion.

AM 222 S-DIAS ANALOG MIXED MODULE
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2.2 Disclaimer
INFORMATION
The contents of this operating manual were prepared with the greatest
care. However, deviations cannot be ruled out. This operating manual
is regularly checked and required corrections are included in the sub-
sequent versions. The machine manufacturer is responsible for the
proper assembly, as well as device configuration. The machine opera-
tor is responsible for safe handling, as well as proper operation.
The current operating manual can be found on our website. If neces-
sary, contact our support.
Subject to technical changes, which improve the performance of the
devices. The following operating manual is purely a product descrip-
tion. It does not guarantee properties under the warranty.
Please thoroughly read the corresponding documents and this operat-
ing manual before handling a product.
SIGMATEK GmbH & Co KG is not liable for damages caused
through, non-compliance with these instructions or applicable
regulations.

S-DIAS ANALOG MIXED MODULE AM 222
22.11.2023 Page 9
2.3 General Safety Directives
The Safety Directives in the other sections of this operating manual must be observed.
These instructions are visually emphasized by symbols.
INFORMATION
According to EU Directives, the operating manual is a component of a
product.
This operating manual must therefore be accessible in the vicinity of
the machine since it contains important instructions.
This operating manual should be included in the sale, rental or transfer
of the product, or its online availability indicated.
Regarding the requirements for Safety and health connected to the use
of machines, the manufacturer must perform a risk assessment in
accordance with machine directives 2006/42/EG before introducing a
machine to the market.
Operate the unit with devices and accessories approved by
SIGMATEK only.

AM 222 S-DIAS ANALOG MIXED MODULE
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CAUTION
Handle the device with care and do not drop or let fall.
Prevent foreign bodies and fluids from entering the device.
The device must not be opened!
Manipulez l’appareil avec précaution et ne le laissez pas tomber.
Empêchez les corps étrangers et les liquides de pénétrer dans
l’appareil.
L’appareil ne doit pas être ouvert!
If the device does not function as intended or has damage that could
pose a danger, it must be replaced!
En cas de fonctionnement non conforme ou de dommages pouvant
entraîner des risques, l'appareil doit être remplacé!
The module complies with EN 61131-2.
In combination with a facility, the system integrator must comply with
EN 60204-1 standards.
For your own safety and that of others, compliance with the environ-
mental conditions is essential.
Le module est conforme à la norme EN 61131-2.
En combinaison avec une équipement, l’intégrateur de système doit
respecter la norme EN 60204-1.
Pour votre propre sécurité et celle des autres, le respect des conditions
environnementales est essential.
2.4 Software/Training
The application is created with the software LASAL CLASS 2 and LASAL SCREEN Editor.
Training for the LASAL development environment, with which the product can be config-
ured, is provided. Information on our training schedule can be found on our website.

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3 Standards and Directives
3.1 Directives
The product was constructed in compliance with the following European Union directives
and tested for conformity.
3.1.1 EU Conformity Declaration
EU Declaration of Conformity
The product AM 222 conforms to the following European directives:
•2014/35/EU Low-voltage Directive
•2014/30/EU Electromagnetic Compatibility (EMC Directive)
•2011/65/EU “Restricted use of certain hazardous substances in
electrical and electronic equipment” (RoHS Directive)
The EU Conformity Declarations are provided on the SIGMATEK website.
See Products/Downloads or use the search function and the keyword “EU
Declaration of Conformity”.

AM 222 S-DIAS ANALOG MIXED MODULE
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4 Type Plate
HW: Hardware version
SW: Software version

S-DIAS ANALOG MIXED MODULE AM 222
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5 Technical Data
5.1 Analog Input Specifications
Number of channels
2
Measurement range
0-20 mA
4-20 mA
Measurement value
0-20.000
4.000-20.000
An open or shorted input returns
-2147483632 in the hardware class.
Note: starting from FW V1.10 the
lower limit can be set to a value of 0-
4000µA valid for all input channels.
Input type
Differential input
Current resolution
16-bit (ca. 0.3 µA/LSB)
Conversion time for all channels
1 ms
Common mode range
±10 V
Load
typically 50 
Input filter hardware
typically 1 kHz, low pass 3rd order system
Input filter software
configurable
Maximum input current allowed
continuous 30 mA
single pulse 1s 0.12 A
single pulse 40 ms 0.25 A
single pulse 200 µs 0.75 A
Cable break monitor
no
yes
Short circuit monitor
no
yes
Basic precision incl. calibration
error, linearity and noise at 25 °C
±0.30 % of maximum measurement value
Temperature drift 0-60 °C
±0.20 % of maximum measurement value
Total measurement precision (0-
60 °C)
±0.50 % of maximum measurement value

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5.2 Analog Output Specifications
Number of channels
2
Output range
0-20 mA
4-20 mA
Output value
0-20.000
4.000-20.000
Current resolution
12-bit (ca. 5 µA/LSB)
Refresh time for all channels
1 ms
Settling time
50 µs + load * capacitive load (63 % of the end value)
100 µs + 2*load * capacitive load (86 % of the end value)
250 µs + 5*load * capacitive load (99 % of the end value)
Load
maximum 500 
Allowable output capacity
1 µF at 50 Ω load
Cable break monitor
no
Basic precision incl. calibration
error, linearity and noise at 25 °C
±0.30 % of maximum output value
Temperature drift 0-60 °C
±0.20 % of maximum output value
Total output precision (0-60 °C)
±0,50 % of maximum output value
5.3 Analog In and Output Voltage Supply Specifications
External supply
+18-30 V
Current consumption
maximum 70 mA
5.4 Voltage Monitor External +24 V Supply
+24 V1 supply voltage
Supply voltage > 18 V (DC OK-LED lights green)

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5.5 Electrical Requirements
External +24 V supply
+18-30 V DC
Current consumption of the +24 V
supply without load on the analog
outputs
typically 27 mA at +18 V
typically 24 mA at +24 V
typically 23 mA at +30 V
maximum 31 mA at +18 V
maximum 28 mA at +24 V
maximum 27 mA at +30 V
Current consumption of the +24 V
supply with maximum load on the
analog outputs
typically 63 mA at +18 V
typically 51 mA at +24 V
typically 45 mA at +30 V
maximum 70 mA at +18 V
maximum 57 mA at +24 V
maximum 50 mA at +30 V
Voltage supply from S-DIAS bus
+5 V
Current consumption on the
S-DIAS bus (+24 V supply)
typically 55 mA
maximum 62 mA
INFORMATION
If this S-DIAS module is connected to an S-DIAS supply module with
several S-DIAS modules, the total current of the modules used must be
determined and checked.
The total current of the +24 V supply cannot exceed 1.6 A!
The total current of the +5 V supply cannot exceed 1.6 A!
The specification for the current can be found in the module-specific
documentation under "Electrical Requirements".

AM 222 S-DIAS ANALOG MIXED MODULE
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5.6 Miscellaneous
Article number
20-017-222
Standard
UL 508 (E247993)
Approbations
UL, cUL, CE
5.7 Environmental Conditions
Storage temperature
-20 …+85 °C
Environmental temperature
0 …+60 °C
Humidity
0-95 %, non-condensing
Operating conditions
Pollution degree 2
altitude up to 2000 m
EMC resistance
in accordance with EN 61000-6-2 (industrial area)
EMC noise generation
in accordance with EN 61000-6-4 (industrial area)
Vibration resistance
EN 60068-2-6
3.5 mm from 5-8.4 Hz
1g from 8.4-150 Hz
Shock resistance
EN 60068-2-27
15 g
Protection type
EN 60529
IP20

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6 Mechanical Dimensions

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7 Connector Layout
INFORMATION
The connections of the +24 V supply (X3: pin 1 and pin 2) or the GND
supply (X3: pin 3 and pin 4) are internally bridged. To supply the mod-
ule, only one connection to a +24 V pin (pin 1 or pin 2) and a GND pin
(pin 3 or pin 4) is required. The bridged connections may be used for
further looping of the +24 V supply and the GND supply. However, it
must be taken into account that a total current of 6 A per connection is
not exceeded by the forward looping!