SIGMA TEK S-IPC User manual

S-IPC INTEL®ATOM DUAL CORE
S-IPC Intel®Atom Dual Core
21.02.2014 Page 1
S-IPC with Heat Sink S-IPC with Heat Sink and Fan Unit
The S-IPC is a C-DIAS industrial PC with an Intel®Atom Dual Core processor. The Speed-
Step function of the Intel®Atom Dual Core processor enables passive cooling with a heat
sink. For high ambient temperatures, a fan unit is recommended (image right). A 7-segment
display and 6 status LEDs provide information on the actual module status. 2 CompactFlash
cards can be used as program or date memory. An exchangeable drive unit can equipped
with 2 additional IDE devices (hard drive, CD ROM). Among other things, the S-IPC also
has an S-DVI interface for a display terminal and a USB 2.0 interface. 2 PCI expansion
cards can also be inserted.
Compatibility
The S-IPC is completely compatible with the PC and operates with standard PC BIOS; no
Sigmatek-specific BIOS settings are therefore needed. Windows XP is provided as the
operating system.

S-IPC INTEL®ATOM DUAL CORE
Page 2 21.02.2014
Contents
Contents..................................................................................................... 2
Technical Data ........................................................................................... 3
Postcodes................................................................................................... 6
Mechanical Dimensions (with fan and heat sink) .................................. 7
Mechanical Dimensions (with heat sink) ................................................ 8
Mechanical Dimensions (mounts) ........................................................... 9
Connector Layout.................................................................................... 10
Front connectors.................................................................................... 11
Bottom Connectors................................................................................ 17
Status Displays........................................................................................ 18
Sigmatek Components............................................................................ 20
S-IPC Status............................................................................................. 21
Exchanging the CompactFlash Card..................................................... 24
Exchanging the Battery .......................................................................... 25
Buffer Battery........................................................................................... 26
Exchanging the Fan ................................................................................ 27
Mounting PCI Cards ................................................................................ 28
Exchanging the Drive unit...................................................................... 30
Cooling ..................................................................................................... 31
Mounting Instructions............................................................................. 31
Wiring Guidelines.................................................................................... 32
1. Earth Connection............................................................................... 32
2. Shielding............................................................................................ 33
3. ESD Protection .................................................................................. 33
4. DIAS Bus Termination....................................................................... 34
5. DIAS bus connection to C-DIAS modules......................................... 34
6. Connecting DIAS Modules ................................................................ 35
7. CAN Bus Termination........................................................................ 36
8. USB Interface Connections ............................................................... 37
9. RS485 Bus Termination .................................................................... 38
Pictures of the S-IPC............................................................................... 39

S-IPC INTEL®ATOM DUAL CORE
21.02.2014 Page 3
Technical Data
Performance data
Processor Intel®Atom D510 (1.66 GHz, Dual Core) / 1 Mbytes L2 Cache
Internal program memory (CompactFlash) 2x CompactFlash Type I or II
Drive unit 1 x 40 Gbytes hard drive
1 x CD-ROM / DVD-Combo drive / 40 Gbytes hard drive
Internal program memory (SRAM) 256 Kbytes (battery powered)
Internal program memory (SDRAM) 1 Gbytes DDR2 SDRAM
Interfaces 2 x Ethernet 10/100 Mbit
1 x RS232 – COM1
1 x RS232 / RS485 – COM2
1 x LPT
2 x PS/2 – keyboard and mouse
1 x DIAS intelligent (connected over 2 pugs)
1 x C-DIAS-Bus
1 x CAN for PLC
1x CAN for a Terminal
1x S-DVI interface for a terminal (TFT display, USB, CAN key-
board)
1 x DVI interface for a monitor
1 x VGA – analog RGB
3 x USB V2.0
1 x Optional connection for fan unit (2 fans, monitored)
IDE devices:
2 x CompactFlash
1 x hard drive
1 x CD-ROM / DVD-Combo / hard drive
Expansion cards:
2 x PCI-Bus (+5 V, half-size)
Data buffer Lithium battery
Status display Yes
Status LEDs Yes
Real-time clock Yes

S-IPC INTEL®ATOM DUAL CORE
Electrical requirements
Supply voltage Typically +24 V DC
+18 V to +30 V DC
Supply voltage current consumption Typically 750 mA
Up to 5.0 A
(Depending on the PCI slots and external devices)
Starting current Maximum 10 A for 100 ms
Available current for CAN (+5 V) Maximum 1.0 A
Available current for C-DIAS (+5 V) Maximum 1.5 A
Available current for S-DVI (+24 V) Maximum 1.5 A
Available current for PCI (+3.3 V) Maximum 5.0 A
Available current for PCI (+5 V) Maximum 3.0 A
Available current for PCI (+12 V) Maximum 1.0 A
Available current for PCI (-12 V) Maximum 0.5 A
Available current for PCI (+5 V) Maximum 1.5 A
Miscellaneous
Article connections S-IPC complete
devices:
Article
number
DDR-Ram
Mbytes
HDD Gbytes CD-Rom /
DVD-Combo
Fan / heat
sink
S-IPC with fan: 12-400-161 1 Gbytes 40.0 DVD-Combo Fan
S-IPC with heat sink: 12-400-162 1 Gbytes 40.0 DVD-Combo Heat sink
Article numbers for replacement
parts:
Article number 40.0 Gbytes hard
drive
CD-Rom
DVD-Combo
Fan +24 V
Fan unit (2 fans): 12-410-011 - - 2 x (80x80x25)
Drive unit (HDD): 12-410-021 Yes - -
Drive unit (HDD + CD): 12-410-031 Yes CD-Rom -
Drive unit (HDD + DVD): 12-410-041 Yes DVD-Combo -
Module identification on DIAS bus No
Hardware Version 1.x
Standard UL (E247993)
CD Rom: CD read
DVD-Combo: DVD read, CD read and write
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a

S-IPC INTEL®ATOM DUAL CORE
21.02.2014 Page 5
Environmental conditions
Storage temperature -20 – +65 °C
Operating temperature S-IPC
without using the PCI slots
S-IPC
using the PCI slots
Cooling with the fan unit +5 – +55 °C +5 – +50 °C
Cooling with a heat sink +5 – +50 °C +5 – +45 °C
Humidity 10 - 85 %, non condensing
EMC stability According to EN 61000-6-2 (industrial area)
Shock resistance EN 60068-2-27 150 m/s²
Protection Type EN 60529 IP 20
The CAN bus terminal is initialized by the FPGA and has only limited in use!
The FPGA reads the display configuration over the CAN bus terminal and monitors the
keyboard. Several CAN objects of the CAN bus terminal are therefore not available.
Le moniteur de bus CAN est initialisé par le FPGA et son domaine d'utilisation est
limité.
Le FPGA lit la configuration d'affichage via le moniteur de bus CAN et gère le clavier. En
conséquence plusieurs objets Can du moniteur de bus CAN ne sont pas disponibles.

S-IPC INTEL®ATOM DUAL CORE
Postcodes
When the S-IPC is turned on, the BIOS-dependent postcodes are shown in the display. It is
important to note these codes in order to simplify troubleshooting if the S-IPC does not boot
up.
Lorsque le S-IPC est sous tension, les BIOS power-on self-test codes sont affichés à l'é-
cran. Il est important de noter ces codes afin de rendre le dépannage plus facile si le S-IPC
ne démarre pas.
Important Postcodes:
C3: Memory could not be initialized – DDR RAM defective
FF: Boot process started
If the reset button is pressed, the first line shows the FPGA identification ("0A") and the
second line, the FBGA version (e.g.: "10").
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S-IPC INTEL®ATOM DUAL CORE
Mechanical Dimensions (with fan and heat sink)
21.02.2014 Page 7

S-IPC INTEL®ATOM DUAL CORE
Mechanical Dimensions (with heat sink)
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S-IPC INTEL®ATOM DUAL CORE
Mechanical Dimensions (mounts)
Earth terminal
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S-IPC INTEL®ATOM DUAL CORE
Connector Layout
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S-IPC INTEL®ATOM DUAL CORE
Front connectors
X1 – 3: USB 1 – 3 (Type A)
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X4: PS2 mouse
X5: PS2 keyboard
The PS2 keyboard connection can be used for a keyboard and mouse with a "Y cable". The
PS2 mouse connector (X4) in this case, cannot be used!
PIN Function
1 +5 V
2 D0-
3 D0+
4 GND
PIN Function
1 MOUSE DATA
2, 6 Not used
3 GND
4 +5 V
5 MOUSE CLOCK
PIN Function
1 KEYBOARD DATA
2 MOUSE DATA
3 GND
4 +5 V
5 KEYBOARD CLOCK
6 MOUSE CLOCK

S-IPC INTEL®ATOM DUAL CORE
X6, 7: Ethernet 1, 2 (8-pin RJ45)
81
PIN Function
1 TD+
2 TD–
3 RD+
4 Not used
5 Not used
6 RD–
7 Not used
8 Not used
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X8: VGA output (15-pin HD-DSUB)
PIN Function
1 Red
2 Green
3 Blue
4 Nicht belegt
5 GND
6 Red GND
7 Green GND
8 Blue GND
9 +5 V
10 GND
11 Nicht belegt
12 DDC DAT
13 H-Sync
14 V-Sync
15 DDC CLK

S-IPC INTEL®ATOM DUAL CORE
X9: S-DVI (26-pin HD-DSUB)
1
PIN Function PIN Function
1 DVI1+ 14 GND
2 DVI1- 15 GND
3 DVI2+ 16 GND
4 DVI2- 17 GND
5 DVI3+ 18 GND
6 DVI3- 19 +24 V
7 DVIC+ 20 +24 V
8 DVIC- 21 USB Ext. In+
9 Reserved 22 USB Ext. In-
10 GND 23 USB Ext.
Out+
11 GND 24 USB Ext.
Out-
12 GND 25 CAN A
13 GND 26 CAN B
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X9 cannot be connected while voltage is applied!
The +24 V supply must be turned off.
X9 ne doit pas être inséré sous tension!
L'alimentation 24 V doit être éteinte.
X10: DVI (24-pin DVI without analog RGB)
PIN
*) Analog RGB is not wired into the socket (not used)
The following resolutions are supported:
640x480 – 18-bit color depth
800x600 – 18-bit color depth
1024x768 – 18-Bit color depth
Function PIN Function
1 DVI2- 13 DVI3+
2 DVI2+ 14 +5 V
3 GND 15 GND
4 DVI4- 16 Hot Plug Detect
5 DVI4+ 17 DVI0-
6 DDC-CLOCK 18 DVI0+
7 DDC-DATA 19 GND
8 V-Sync *) 20 DVI5-
9 DVI1- 21 DVI5+
10 DVI1+ 22 GND
11 GND 23 DVI-CLOCK+
12 DVI3- 24 DVI-CLOCK-
C1 Red *) C4 H-Sync *)
C2 Green *) C5 GND *)
C3 Blue *)

S-IPC INTEL®ATOM DUAL CORE
X11: Fan unit connection (4-pin Phoenix RM3.81)
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1
If the fan unit available from Sigmatek (article number: 12-410-011) is not used, a conven-
tional +24 V fan with a maximum current consumption of 250 mA can be connected!
X12: LPT 1 (25-pin DSUB)
X13, 14: COM 1, COM 2 – RS232 (9-pin DSUB)
1
6
5
9
PIN Function
1 VCC-FAN
2 Monitor 1
3 Monitor 2
4 GND
PIN Function
1 \STB
2 PD0
3 PD1
4 PD2
5 PD3
6 PD4
7 PD5
8 PD6
9 PD7
10 \ACK
11 BUSY
12 PE
13 SLCT
14 \AFD
15 ERR
16 \PINIT
17 SLIN
18 – 25 GND
PIN Function
1 DCD
2 RXD
3 TXD
4 DTR
5 GND
6 DSR
7 RTS
8 CTS
9 RI

S-IPC INTEL®ATOM DUAL CORE
X15: COM 2 – RS485/422 (10-pin Weidmüller plug)
1
910
2
*) Currently not connected
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X16: CAN bus PLC (6-pin Weidmüller plug)
12
65
X17: CAN bus terminal (6-pin Weidmüller plug)
12
65
PIN RS422 *)RS485
1 RS422 TxD+ RS485 A
2 RS422 TxD- RS485 B
3 RS422 RxD+ RS485 A
4 RS422 RxD- RS485 B
5 +5 V +5 V
6 GND GND
7 RS422 TxD+ RS485 A
8 RS422 TxD- RS485 B
9 RS422 RxD+ RS485 A
10 RS422 RxD- RS485 B
PIN Function
1 CAN SA = LOW
2 CAN SB = HIGH
3 CAN SA = LOW
4 CAN SB = HIGH
5 GND
6 +5 V (for online adapter)
PIN Function
1 CAN A = LOW
2 CAN B = HIGH
3 CAN A = LOW
4 CAN B = HIGH
5 GND
6 Not used

S-IPC INTEL®ATOM DUAL CORE
X18, 19: DIAS bus (6-pin Weidmüller plug)
12
65
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X20: Power supply (4-pin Phoenix RM3.5)
1
Applicable connectors
USB: Type A
Ethernet: 8-pin RJ45
VGA: 15-pin HD-DSUB plug
S-DVI: 26-pin HD-DSUB plug
DVI: 24-pin DVI plug
Fan: 4-pin Phoenix FK-MCP 1.5/4-ST-3.81
LPT 1: 25-pin DSUB plug
COM 1 / COM 2: 9-pin DSUB socket
COM 2 – RS422/485: 10-pin Weidmüller plug B2L 3.5/10
CAN- / DIAS-Bus: 6-pin Weidmüller pin B2L 3.5/6
Power supply: 4-pin Phoenix FK-MCP 1.5/4-ST-3.5
The complete C-DIAS CKL 015 connector set with spring terminals is available from SIG-
MATEK under the article number 12-600-015.
S-DVI Cable 0.3 m
2 m
3 m
5 m
10 m
15 m
Art.Nr.: 05-950-003
Art.Nr.: 05-950-020
Art.Nr.: 05-950-030
Art.Nr.: 05-950-050
Art.Nr.: 05-950-100
Art.Nr.: 05-950-150
PIN Function
1 MBUS+
2 MBUS-
3 SBUS+
4 SBUS-
5 GND
6 Not used
PIN Function
1 +24 V
2 +24 V
3 GND
4 GND

S-IPC INTEL®ATOM DUAL CORE
Bottom Connectors
X21: C-DIAS Bus Connector
16 1
c
b
a
The S-IPC can be mounted on the left of a CMB.
21.02.2014 Page 17

S-IPC INTEL®ATOM DUAL CORE
Status Displays
LED 1 Green DC OK Lights when the supply voltage is correct.
LED 2 Green RUN Lights when the program is running
LED 3 Red ERROR Lights when a program error occurs.
Button 1 Set Set/display Ethernet, CAN address, power on.
Button 2 Reset Reset CPU hardware
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S-IPC INTEL®ATOM DUAL CORE
LED 1 Red ERR 1.00 s on/off: EEProm error
0.50 s on/off: temperature sensor – over temperature
0.25 s off/on: fan error
0.10 s off/on: battery – over temperature
LED 2 Yellow HDD Lights when the hard drive is accessed.
LED 3 Green On Lights when the ETX board is turned on.
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S-IPC INTEL®ATOM DUAL CORE
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Sigmatek Components
• 7-segment display for CPU status
• Reset button
• Set button
• DC OK LED
• Error LED
• Run LED
• Timer - 1 µs precision with Interrupt capability
• EEPROM for configuration and version management
• S-DVI interface including:
Keyboard
- USB
- Touch
- Chip card
- PC speakers
- 18-Bit TFT signal TMDS coded (3x data, 1x clk), max. resolution 1600x1200