Signode GRIPPACK Instruction Manual

SIGNODE !3700 WEST LAKE AVENUE !GLENVIEW, ILLINOIS 60026
GRIPPACK
BATTERY POWERED TENSIONER
NOTE: Fully charge battery before first use of tool.

READ THESE INSTRUCTIONS CAREFULLY.
FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE PERSONAL INJURY.
1. STRAP BREAKAGE HAZARD
Improper operation of the tool or sharp corners on the load can result in strap breakage during
tensioning, which could result in the following:
!A sudden loss of balance causing you to fall.
!Both tool and strap flying violently towards your face.
Failure to place the strap properly around the load or an unstable or shifted load could result
in a sudden loss of strap tension during tensioning. This could result in a sudden loss of
balance causing you to fall.
Read the tool's operating instructions. If the load corners are sharp use edge protectors.
Place the strap correctly around a properly positioned load.
!Positioning yourself in-line with the strap, during tensioning and sealing, can result in
severe personal injury from flying strap or tool. When tensioning or sealing, position
yourself to one side of the strap and keep all bystanders away.
!Using strap not recommended for this sealer can result in strap breakage during sealing.
Use the correct Signode products for your application.
2. TOOL CARE
Take good care of the tool. Inspect and clean it daily, lubricate it weekly and adjust when
necessary. Replace any worn or broken parts.
3. WORK AREA
Keep work areas uncluttered and well lighted.
4. FALL HAZARD
Maintaining improper footing and/or balance when operating the tool can cause you to fall. Do
not use the tool when you are in an awkward position.
5. STRAPPING
Several types of strap can be used with this tool. Use the correct Signode products for your
application. If you need help contact your Signode Representative.
6. CUTTING TENSIONED STRAP
Use only cutters designed for cutting strap; never use claw hammers, crowbars, chisels, axes
or similar tools. Such tools will cause the strap to fly apart with hazardous force. Before
using any Signode product, read its Operation and Safety Manual.
2

READ THESE INSTRUCTIONS CAREFULLY.
FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE PERSONAL INJURY.
7. GUARD AGAINST ELECTRIC SHOCK
8. CONSIDER WORK AREA ENVIRONMENT
!Prevent body contact with grounded surfaces, such as pipes, radiators, ranges,
refrigerator enclosures.
!When tool and charger are used outdoors, use only extension cords intended for outdoors
and so marked.
!Wear protective gloves and non-skid footwear when working outdoors.
!Do not expose power tools directly to rain.
!Never operate tool in presence of gases or flammable liquids.
9. Never allow visitors to contact tool or extension cords. All visitors should be kept away from
work area.
10. DO NOT ABUSE TOOL
!Keep handle dry, clean and free from oil and grease.
!Always keep cord from heat, oil and sharp edges.
!Always store idle tool in dry, high or locked-up place.
!Always remove battery from tool when not in use or before servicing.
!To avoid unintentional starting, never carry plugged-in tool with finger on switch.
11. MAINTAIN TOOL WITH CARE
Check Damaged Parts. Check for alignment of moving parts, binding of moving parts,
breakage of parts, mounting, and any other condition that may affect its operation. A guard or
other part that is damaged should be properly repaired or replaced by an authorized service
center unless otherwise indicated elsewhere in this instruction manual. Have damaged
switches replaced by authorized service center. Do not use tool if switch does not turn it on
and off.
!When servicing double insulated tool, use identical replacement parts.
!Keep tool clean for better and safer performance.
!Inspect tool, battery and charger periodically and, if damaged, have repaired by authorized
service facility.
12. USE FOR THE INTENDED PURPOSE
This tool is designed for bundling round packages with Signode brand steel strapping.
POSSIBLE MISUSES
The use of any other strapping material may void this tool’s warranty.
3

TRAINING
Read the operating instructions carefully. This tool must not be used by persons not
properly trained in its use. Be certain that you receive proper training from your
employer. If you have any questions contact your Signode Representative.
EYE INJURY HAZARD
Failure to wear safety glasses with side shields can result in severe eye injury or
blindness. Always wear safety glasses with side shields which conform to ANSI
Standard Z87.1 or EN 166.
CUT HAZARD
Handling strap or sharp parts could result in cut hands or fingers. Wear protectiv e
gloves.
SOUND PROTECTION
When operating the tool, wear ear protection.
ENVIRONMENTAL PROTECTION
Charger and batteries should be sorted for environmental-friendly recycling. Do not open
the battery. Do not throw the used battery into household waste, fire or water.
DISPOSAL
This tool is manufactured without any physical or chemical substances which could be
dangerous to health. The legal prescriptions for disposal of all the parts must be
observed. The electrical assemblies should be dismantled so tha t the mechanical,
electro-mechanical and electronic components can be disposed of separately .
DO NOT USE WATER
Do not use water or stream to clean the tool.
POWER SOURCE
Before starting preventive or corrective maintenance, remove the battery from the tool.
Always inspect the electrical plug and cable on charger before use. If damaged, they
must be replaced by qualified personnel.
4

PRODUCT IDENTIFICATION
A two letter date code can be found on
every tool. Contact your local Signode
representative to assist in identifying the
production month and year of the tool.
Date codes can also be used to properly
identify service parts for this tool.
TABLE OF CONTENTS
Page
General Safety Instructions 2
Specifications 5
Major components 6
Battery Charger 7
Battery Installation 7
Operating Instructions 9
Page
Parts List & Exploded Views 13
Troubleshooting Guides 19
Tool Maintenance 22
Maintenance Procedures 23
GRIPPACK Tensioner
Tool, Battery & 120 Volt Charger, Part No. 800466
Tool, Battery & 220 Volt Charger, Part No. 800467
STRAP SPECIFICATIONS
STRAP
TYPE WIDTH THICKNESS TENSION SEALS
Apex
&
Magnus
3/4" (19mm)
to
1-1/4" (31.75mm)
.020"(0.5mm)
to
.031"(0.78mm)
800 to 1500 lbs.
(3558 - 6672N)
34HOC
114P
Note: Clean the tool daily with a brush and apply light oil to all the moving surfaces. The feed
wheel can be cleaned by holding a wire brush parallel to the face of the wheel while the tool is
running.
TOOL SPECIFICATIONS
MODEL DIMENSIONS WEIGHT
(W/ BATTERY)
SOUND
PRESSURE
GRIPPACK 15" X 6" X 6"
(381mm X 152mm X 152mm)
7.5 LBS
(3.4 kg) 26 DB
5

MAJOR TOOL COMPONENTS
6
TENSIONER FOOT
FEEDWHEEL LEVER
R__OLLER

BATTERY INFORMATION & CHARGING
Plug charger into your standard power outlet.
With no battery pack inserted, the charger's green
indicator light will go ON. This indicates the charger
is receiving power and the charger is ready for
operation.
When you insert the battery pack into the charger.
The charger's green indicator light will begin to
"BLINK". This indicates that the battery is receiving
a fast charge.
When the indicator light stops "BLINKING" (and
becomes a steady green light) fast charging is
complete. The battery pack is fully charged and can
be removed from the charger.
The battery pack may be used even though the light
may still be blinking. The light may require more
time to stop blinking depending on temperature.
The purpose of the green light is to indicate that the
battery pack is fast-charging. It does not indicate
the exact point of charge. The light will stop
blinking in less time if the battery pack was not
completely charged.
When you begin the charging process of the battery pack, a steady red light could also mean the
battery pack is too hot or too cold.
Fast charging is only possible when the temperature range of the battery pack is between 32F (0C)
and 113F (45C). When needed, the internal fan of the charger will turn on to aid the charging
process and speed.
Charger is plugged in and receiving power.
Battery is receiving a Quick Charge.
Battery is too hot or cold to receive charge. Charging
starts when the battery reaches the proper temperature.
Battery cannot accept a charge. Replace battery.
As soon as the battery pack reaches the correct temperature range, the battery charger will automatically
switch to fast charging.
7

If the red indicator light is "BLINKING", the battery pack cannot accept a charge.
!Check to make sure the battery pack is inserted to the charger properly.
!Clean the contacts of the charger or battery pack (e. g. by inserting and removing the battery
several times) or replace the battery pack as required.
When the battery pack is fully charged, unplug the charger (unless you're charging another battery pack) and
install the battery pack back into the tool.
INSTALLING A BATTERY
1. Hold the tool firmly with one hand.
2. Using your other hand, insert the battery
into the tool with a sliding motion.
3. Firmly push the battery until fully seated.
When fully seated the battery locks in
place.
4. To remove the battery press the Red
release button on the battery and slide out.
REPLACEMENT BATTERIES & CHARGERS
110 VOLT
BATTERY CHARGER
P/N 800293 P/N 800294
220 VOLT
BATTERY CHARGER
P/N 800293 P/N 800543
8

FIGURE 2FIGURE 1
OPERATING INSTRUCTIONS
PLEASE NOTE: Do not operate tool without strap, as damage to the tool may occur.
Wear safety glasses and gloves. Stand to one side of the strap when sealing.
Make sure all bystanders are clear before proceeding.
SELECTING OPERATING MODE
The GripPack is easily changed from Manual Mode to Automatic
Mode. When in MODE selection the tool will NOT operate.
1. Verify a battery is installed properly into tool.
2. Turn Tension Control Knob all the way counter clock wise to
enter MODE selection (Figure 1).
a. 1 flash on the Operation Button = Automatic mode
b. 2 flashes on the Operation Button = Manual mode
Note: When entered into MODE selection the Operation
Button will flash the current mode.
3. Press the Operation Button to toggle between Automatic and
Manual modes (Figure 2).
4. When correct mode is selected turn Tension Control Knob
clockwise to the appropriate tension level (1 through 5).
Note: When exiting MODE selection the Operation Button will
once again flash the selected mode. When the tension knob
is set between 1-5, the tool is ready to operate.
5. Tool is ready to operate.
Note: When inserting a new battery the operation button will typically flash indicating what
mode the tool is in. If the battery is changed very quickly within seconds the light may not
illuminate.
9

OPERATING INSTRUCTIONS
STRAP TENSION
Failure to use the proper strap/seal/tool
combination for the load being strapping
can result in an improperly secured load
which can result in severe personal
injury. If you have any questions, contact
your local Signode Representative.
Strap tension is controlled by setting the control
on the rear of the tool. Adjust the tool to give the
desired tension level. Rotate the tension control
clockwise to increase strap tension.
Once the tool has been set, tension will be uniform
on all straps provided the operator allows the
motor to stall.
TENSION LBS. (NEWTONS)
10

MANUAL MODE OPERATION
1. Thread the strap from the dispenser
through a Signode 114P or 114OF seal.
Encircle the bundle and rethread the
strap end through the seal.
2. Bend the strap end backwards as shown.
3. Squeeze the gripper lever to open the
tool. Place the top strap into the front
nose opening and slide the tool forward
until it butts against the seal.
4. While standing to one side of the strap
line, release the gripper lever and press
the start button once. The tool will
automatically tension the strap and hold
it tight.
Notes: Press the start button again to
stop tensioning. Press and hold the start
button to reverse the tool.
5. Once the strap has been fully tensioned
use a Signode approved tool to seal the
joint.
6.
Break the strap at the seal by swinging
the tensioner up and down as shown.
DO NOT EXCEED 90oMOVEMENT. If the
tool is swung too far forward, damage to
the seal will occur and the strap will not
break off.
11

AUTOMATIC MODE OPERATION
1. Thread the strap from the dispenser
through a Signode 114P or 114OF seal.
Encircle the bundle and rethread the
strap end through the seal.
2. Bend the strap end backwards as shown.
3. Squeeze the gripper lever to open the
tool. Place the top strap into the front
nose opening and slide the tool forward
until it butts against the seal.
4. While standing to one side of the strap
line, release the gripper lever. The tool
will automatically start to tension the
strap and hold it tight.
Notes: Press the start button again to
stop tensioning. Press and hold the start
button to reverse the tool.
5. Once the strap has been fully tensioned
use a Signode approved tool to seal the
joint.
6. Break the strap at the seal by swinging
the tensioner up and down as shown.
DO NOT EXCEED 90oMOVEMENT. If the
tool is swung too far forward, damage to
the seal will occur and the strap will not
break off.
12

Notes:
1. Torque: 22 in-lbs (2.5 Nm)
2. Loctite 401 or equivalent.
3. Torque: 6 in-lbs (.68 Nm)
4. When replacing always use
new components.
!Recommend spare parts items:
3, 4, 5, 19, 29
* Wave washer is not used on every assy.
PARTS LIST - MAIN ASSEMBLIES
KEY QTY PART NO. DESCRIPTION
1 1 800442 GEAR HOUSING ASSY
2 1 800445 BREAKER FOOT ASSY
3 1 800119 PIVOT PIN Ø10 x 55
4 1 800415 FOOT SPRING
5 1 423398 FEEDWHEEL
6 1 423521 SIDEPLATE ASSY
7 1 005464 WASHER
8 1 423790 SHCS M6 x 25
9 1 423549 SHCS M6 x 18
10 1 400418 ROLLER SHAFT
11 1 800417 ROLLER
12 1 800416 SPRING
13 1 800412 RELEASE LEVER
14 2 800435 SHCS M3 x 5
15 1 800435 FRONT COVER
16 1 800447 MOTOR ASSEMBLY
17 1 800444 PLASTIC HOUSING ASSY
18 1 800396 MOTOR ADAPTER
19 2 800432 SHCS M4 x 12
20 1 800434 O-RING
21 1 800413 KEY
22 * 1 800455 WAVE WASHER
23 1 800431 KCPSS M3 x 3
24 1 800430 SHCS M3 x 8
25 1 800433 SHSS M5 x 30
26 1 800419 PIVOT SHAFT
27 1 800443 GEAR BODY ASSY
28 1 800395 ELECTRICAL ASSY
29 2 800460 MOTOR WASHER
30 2 427103 SAE 130 O-RING
13

Notes:
1. Torque: 10 in-lbs (1.13 Nm)
2. Torque: 6 in-lbs (.68 Nm)
PARTS LIST - PLASTIC HOUSING ASSEMBLY (800444)
KEY QTY PART NO. DESCRIPTION
1 1 800397 PLASTIC HOUSING LEFT
2 1 800398 PLASTIC HOUSING RIGHT
3 1 800424 BRASS INSERT M3
4 9 800423 BRASS INSERT M4
5 1 800426 DOWEL PIN 4 x 30
6 1 800395 PCB ASSEMBLY
7 1 800430 SHCS M3 x 8
8 9 800429 SHCS M4 x 16
14

Notes:
1. Loctite 609 (Green) or
equivalent.
2. Part side with lettering
must be installed facing
gear housing.
3. Install bearing with face
lettering facing away
from gear housing.
4. Matching gear set.
!Recommended spare
parts items: 8, 14, 15, 18
PARTS LIST - GEAR HOUSING ASSEMBLY (800442)
KEY QTY PART NO. DESCRIPTION
1 1 008752 N5000-62
2 1 008751 NEEDLE ROLLER BEARING
3 1 008756 BEARING
4 1 800436 RETAINING RING
5 1 024038 BEARING
6 1 423533 THRUST WASHER
7 1 423501 FEED WHEEL SHAFT
8 1 800400 WORM GEAR
9 1 423515 BEARING
10 1 800448 COVER
11 1 250731 TRUARC RING
12 1 423531 SAE 18 ORING
13 1 256755 SAE 30 ORING
14 1 800120 FLANGE BEARING
15 1 800401 FLANGE BEARING
16 1 800438 DOWEL PIN M5 x 20
17 1 800408 GEAR HOUSING
18 1 800399 WORM
19 1 800604 SEAL
20 4 800456 DOWEL PIN M3 X6
15

Note 1: Loctite 222 or Equivalent.
!Recommended spare parts items: 3
PARTS LIST - GEAR BODY ASSEMBLY (800443)
KEY QTY PART NO. DESCRIPTION
1 1 800603 GEAR BODY
2 1 800453 GEAR RING
3 3 800236 SBHCS M4 X5
4 1 800454 RING
PARTS LIST - GEARING (800453)
KEY QTY PART NO. DESCRIPTION
1 3 800256 RING GEAR
2 2 800251 IDLER CARRIER ASSEMBLY
3 12 800258 IDLER
4 2 800295 12mm BALL BEARING
5 1 800323 O-RING
6 1 429266 10mm BALL BEARING
7 1 800318 5/8 X 7/8 X.020 SHIM
8 1 800324 O-RING
9 1 800253 IDLER CARRIER ASSEMBLY
10 1 800403 DRIVE PINION ASSEMBLY
11 1 800407 GEAR END PLATE
12 1 800458 RETAINING RING
13 1 800457 SPACER
16

!Recommended spare parts items: 1, 2, 3, 4, 5
Note 1: Loctite 401 or Equivalent.
!Recommended spare parts items: 1, 2, 3
PARTS LIST - BREAKER FOOT ASSEMBLY (800445)
KEY QTY PART NO. DESCRIPTION
1 1 800410 BREAKER FOOT
2 1 252262 NOSE PIN i8 X 26
3 1 800602 BREAKER NOSE
4 1 423524 ROLLER PIN i10 X 50
5 1 423517 ROLLER
6 1 423546 NOSE SPRING
PARTS LIST - MOTOR ASSEMBLY (800447)
KEY QTY PART NO. DESCRIPTION
1 1 800422 MOTOR
2 1 800404 DRIVE SHAFT
3 1 800431 KCPSS M3 X 3
17

!Recommended spare parts items: 2
PARTS LIST - SIDE PLATE ASSEMBLY (800451)
KEY QTY PART NO. DESCRIPTION
1 1 800411 SIDE PLATE
2 1 800451 BUSHING
PARTS LIST - ELECTRICAL COMPONENTS
Individual Part Qty Description
800428 1 Operation Button
800422 1 Motor
800425* 2 Switch
800414* 1 Strap Sensor
800395 1 PC Board
800005 1 Contact Plate
800427 1 Tension Knob
* Items that include wires.
18

TROUBLESHOOTING GUIDES
19
.................
Operation Button
flashing
Red on
and
off fast
. .. .. ...........
Tool is overheating.
7
minutes required for
timed cool down .
Operate Tool.
Does
tool function?
YES NO
PASS
Allow the tool
another 5
minutes to
cool down
YES
NO
PASS
Operate Tool.
Does
tool function?
YES
PASS
NO
Co ntact
authorized
Signode repair
center.
0
INSPECT THAT PROPER STRAP
AND SEALS ARE BEING USED.
INSERT A FULLY C HARGED BA TTERY
Operation Button
lights
Red
Operate Tool.
Does
tool functi on?
YES
PASS
NO
Is strapping
properly
inserted in
tool ?
Re -Test. Does
tool function?
YES
NO
PASS
Remove battery. Remove
s
ide covers and inspect the
tool for broken wires.
Repair
as needed.
Inspect
and replace
parts
as needed:
Electrical Kit 800395
Operate Tool.
Do
es tool function?
YES
PASS
NO
Con tact
authorized
Signode repair
center.
Operation Button
does
not light
Remove battery and inspect
connection terminal s.
Terminals
appear damaged?
YES
Repair or
replace
battery
Contact Plate
(800005)
NO
Remove s
ide
covers and
in s pect the tool
for broken wires.
Repair
as needed
Operate Tool.
Does
tool function ?
YES
PASS
NO
Contact
authorized
Si gnode repair
center.
.,,,... --'
/ Operation Button \
flashes
Red on and
\
off for 5 seconds /
....__
--
Battery is not charged
enough
to opera te tool.
Pla ce batter y back on
charger and no te c har g ing
light indicators .
Red Flashing: Replace
Battery
Green Fl as hin g: C har g in g
Charge
battery for
minimum of 30 minutes .
Opera
te Tool.
Does
tool function?
YES
PASS
NO
Contact
authorized
Signode repair
center .

TROUBLESHOOTING GUIDES
20
0
Tool operates slow.
Operate Tool.
Does
tool make unusual
sounds?
YES
Inspect the gear
housing for worn
parts, proper
lubrication and
smooth operation.
Replace worn parts
and lubricate tool if
needed.
NO
Does
the tool
hesitate during the
strap tension?
YES
Contact
authorized
Signode repair
center.
Operate Tool.
Does
tool function?
YES NO
Contact
authorized
Signode repair
center .
INSPECT THAT
PROPER STRAP
AND
SEALS ARE BEING USED.
INSERT A FULLY CHARGED BATTERY
Cycles per battery charge decreases.
Press TEST button on
battery . Does battery pass?
YES
NO
Battery possibly
faulty or old .
Replace
battery.
Operate Tool.
Does
tool function?
YES NO
Contact
authorized
Signode repair
center.
Low strap tension.
Inspect the feedwheel
operating condition .
Does
the feedwheel appear
to be packed with debris?
NO
Does
the feedwheel
appear to be worn or is
the feedwheel milling on
the strapping.
YES
Replace parts as needed.
Feedwheel (423398)
YES
Clean the feedwheel
surface using a small wire
brush. Surface should
appear clean and sharp .
Operate Tool.
Does
tool function?
YES
NO
Inspect feedwheel to roller
clearance. Adjust gap
clearance as required per
maintenance instructions.
Operate Tool.
Does
tool function?
YES NO
Contact
authorized
Signode repair
center.