Edge Technologies Patriot Series User manual

Patriot 338 & 551
OPERATIONS MANUALOPERATIONS MANUAL
Version 10

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Table of Contents
Section Page
1. General Information
1.1 Contents of this Manual ……………………………………………………… 1
1.2 Machine Safety ………………………………………………………………. 2
1.3 Indemnification………………………………………………………………… 2
1.4 Hardware and Software Changes…………………………………………… 2
1.5 Machine Data Plate…………………………………………………………… 3
1.6 Technical Support …………………………………………………………….. 3
2. Technical Information
2.1 Description of the Machine …………………………………….……….......... 4
2.2 Machine Footprint and Installation Area………………………….…………..6
2.3 Specifications and Capacities ……………………………………….……….. 8
2.3.2 Bar Feeder Oil Requirements ………………………………………………... 8
2.3.3 Guide Channel Specifications ……………………………………………….. 9
2.3.4 Compressed air supply including oil ………………………………………….10
2.4 Safety ……….....………………………………………………………….…..... 11
2.4.2 Covers …………………………………………………………………………...11
2.4.3 Lathe Door Safety …………………………………………………….…..........11
2.5 Emergency Stop Buttons………………………..…………………………......12
2.6 Electrical Safety…………………………………………………..…..…………13
2.6.2 Electrical Connection…………………………………………….………..……14
2.6.3 Glossary of Terms ……………………………………………………………...15
2.6.4 Signal Functionality and Explanation …………………………………………16
3. Transportation and Handling
3.1 Unpacking the Bar Feeder ….……………………………………….………...22
3.2 Transportation and Hoisting ………………………………………….………..23
4. Installation
4.1 Lathe Preparation …………………………………….……………….………..24
4.2 Typical Installation Guide ………………………………………………...……25
4.2.2 Swiss Headstock Shipped Components …………………………….……….26
4.2.3 Fixed Headstock Shipped Components ………………………………..…… 27
4.2.4 Bar feeder Install Process ….. …………………………………………….…..28
4.3 Distance from Lathe ……………………………………………….………….. 30
4.4 Height Adjustment ……………………………………………..……….………31
4.5 Leveling Pad Installation ……………………………………………………….32
4.6 String Alignment…………………………………………………………….......35

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4.7 Laser Alignment………. ……………………….………………………….……37
4.7.2 Alignment guidance, Level Pad Arbor and Threaded Rod Tightening …... 38
4.8 Axial Shifting …………………………………...…………….… ……………...40
4.9 Setting Axial Track Synchronization Switches …………………………….. 45
4.10 Change Axial Swiss Mode to Chucker Mode ………………………………..47
4.10.2 Change Chucker Mode to Swiss Mode ………………………………………48
4.11 Axial Track Programing Tech Tip ……………………………………………..49
4.12 Bushing Block Alignment ………………………………………………………51
4.12.2 Hand Crank …………………………………………………………………….. 52
4.13 Anchoring…..………………………………………………………………….…53
4.14 Installation Components ……………………………………………………… 54
4.15 Spindle Liner...…………….…….……...………………………………….……55
4.16 Telescoping Nose ……………………………………………………………....56
4.17 Hard Nose ……………..…………………………………………….…………. 58
4.18 MAVD Installation ……………………………………………………..………. 60
5. Systems and Adjustments
5.1 Bar Feeder Component Locations…..………………….……….…………….63
5.2 Magazine Adjustment …….……………………………………….…..............64
5.3 Movable Anti-Vibration Device/MAVD Adjustment …................………......66
5.3.2 MAVD Block Sets ……………………………………………………..………..68
5.4 Bushing Block Device with Air Knife …………………………………..…….. 69
5.5 Drip Pan, Oil Management …………………………………………………….73
5.6 Pusher Drive Chain ………….………………………………………………… 75
5.7 Synchronization System ……………………………………………………….76
5.8 Channel Set Components ….……………………………………..………….. 78
5.9 Pre-Run Setup Card ……………………………………………………..……. 80
5.10 Pre-feed Pusher and Pusher …………………………………………….…… 81
5.11 Rotating Tip …………………………………………………………………..… 82
5.12 Channel Set …………………………………………………………………..…83
5.13 Material Measurement sensor/Cutting sensor ……………………………… 85
5.14 Gripper Assembly ……………………………………………………………… 87
5.15 Shuttle - Extraction / Introduction Cylinder …………………………………..89
5.16 Channel Lock system ……………………………………..………………….. 93
5.17 Material Standards and Requirements …………………………………….... 94
5.17.2 Procedure for Checking Bar Straightness ……………………..…...…..….. 95
5.17.3 Bar Stock Preparation ……………………………………………………….…96
5.18 Vibration Troubleshooting Check List ……………….………………………. 97
6. Control Operation and HMI Description
6.1 HMI Operation Description ……………………………………….…………... 98
6.2 Handheld Pendant ………………………………………………..…………….99
6.3 Power Up ……………………………………………………………………….. 100
6.4 Basic Movement Functions ……….………………………..……...................101

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6.4.2 Advance / retreat at low-speed ……………………………….……………….101
6.4.3 Automatic work operation ……………………………………….……………..101
6.4.4 Resetting the Bar Feeder Home Position ……………………….………….. 101
6.5 Loading and Unloading Bar Stock …………………………………..………..104
6.6 Tower Light………………………………………………………………...…….105
6.7 Description of the Manual Screen ……………………………………......…..106
6.8 Description of the Automatic Screen …………………………………..……..107
6.9 Loading With the Bar On and Bar Off Buttons ………………………………108
7.0 Parameters and Program
7.1 Entering a New Program ……………………………………………………… 110
Parameter Page 1 …………………………………………………………..…. 115
Parameter Page 1.1 …………………………………………………………....116
Parameter Page 1.2 …………………………………………...……………….117
Parameter Page 1.3 …………………………………………………………….118
Parameter Page 2 (Option) …………………………………………………....119
Parameter Page 2.1 (Option) ……………………………………………..…..120
Parameter Page 2.2 (Option) ………………………………………………….121
Parameter Page 2.3 (Option) …………………………………….……………122
Parameter Page 3 (Option) ………………………...………………………….123
Parameter Page 4 (Option) ……………………………...…………………….124
Parameter Page 5 (Option) ……………………………………………………125
Parameter Page 6 (Option) ………………………..…………………………..126
Factory Parameter Page 11 ……………………………………….…………..127
Factory Parameter Page 12 …………………………………….…..…………128
Factory Parameter Page 13 ……………………………...……………………129
Factory Parameter Page 14 ……………………….…………………………..130
Factory Parameter Page 15 ………………………………..………………….131
Factory Parameter Page 16 ………………………………………….………..132
Factory Parameter Page 17 ………………………………………...…………133
Factory Parameter Page 18 ………………………………………….………..134
Factory Parameter Page 19 ………………...…………………………………135
Factory Parameter Page 20 ………………………...…………………………136
Factory Parameter Page 21 ……………………………………...……………137
Factory Parameter Page 22 ……………………………………………...……138
Factory Parameter Page 23 …………………………………….……………..139
Factory Parameter Page 24 ………………...…………………………………140
Factory Parameter Page 25 …………………………………………….……..141
Factory Parameter Page 26 ………………...…………………………………142
7. Maintenance
7.1 Maintenance chart ……………………………………………………………...143
7.1.2 Inspecting the pusher collet and revolving tip ………………..……………...143
7.1.3 Inspecting the air regulator..….……………………………………………......144

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7.1.4 Pneumatic System Lubrication ……………………………………………..…144
8. Troubleshooting
8.1 Troubleshooting Chart.…………………….……………….………………….145
8.2 Troubleshooting Chart …………………………….…………………………..145
Alarm 01…………………………………………………….…….……………..146
Alarm 02 …….……...…………………………………….…………….……… 146
Alarm 03 …….….…………………………………………..………………….. 147
Alarm 04………………………………………………………………………... 147
Alarm 05 …..….………………..………………………………..……………...147
Alarm 06.……………………………………………….…………………….….148
Alarm 07…………………………………………………..……………….…… 148
Alarm 08…………………………………………………………………………148
Alarm 09 …………………………….…………………….………………...…. 148
Alarm 10 ….………………………………….…………….………….……….. 149
Alarm 11 …………..………………………………………………….…………149
Alarm 12 …………………………................................................................151
Alarm 13 ……………..……………………………..……………………..…… 151
Alarm 14 ………………….……………………………………………………..152
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