Silca LANCER PLUS User manual

®
Operating manual
D411202XA
vers. 2.0

(c) 1995 SILCA S.p.A. - Vittorio Veneto
This manual has been drawn up by SILCA S.p.A.
All rights reserved. No part of this publication may be reproduced or used in any form or by any means (photocopying,
microfilm or other) without the permission of SILCA S.p.A.
First published in July 1995
Printed in Vittorio Veneto
by SILCA S.p.A.
via Podgora, 20 (Z.I.)
31029 VITTORIO VENETO (TV) - Italy

LANCER PLUS Operating manual
Copyright Silca 1998 -1
CONTENTS
GUIDE TO THE MANUAL ..................................................................................... 1
GENERAL INSTRUCTIONS ................................................................................. 2
1 TRANSPORT .................................................................................................. 3
1.1 Packing ................................................................................................ 3
1.2 Transport ............................................................................................. 4
1.3 Opening the packing ............................................................................ 4
1.4 Handling the machine .......................................................................... 4
2 KEY CUTTING MACHINE DESCRIPTION .................................................... 5
2.1 Working parts ....................................................................................... 7
2.2 Technical data ..................................................................................... 8
2.3 Electrical circuit .................................................................................... 8
3 ACCESSORIES PROVIDED .......................................................................... 9
3.1 Graphics .............................................................................................. 9
4 MACHINE INSTALLATION and PREPARATION ....................................... 10
4.1 Checking for damage ......................................................................... 10
4.2 Atmospheric conditions ...................................................................... 10
4.3 Positioning ......................................................................................... 10
4.4 Description of work station ................................................................. 10
5 CHECKING CALIBRATION ......................................................................... 11
5.1 Checking AXIAL CALIBRATION ........................................................ 11
5.2 Checking DEPTH CALIBRATION ...................................................... 12
6 MACHINE REGULATION and POSITIONING of KEYS ............................. 13
6.1 Main carriage ..................................................................................... 13
6.2 Jaws ................................................................................................... 13
6.3 Tracers............................................................................................... 14
6.4 Positioning of keys ............................................................................. 14
7 CUTTING OPERATIONS ............................................................................. 15
7.1 Cutting of keys with radiused lever cuts (CHUBB type) ..................... 15
7.2 Cutting of keys FLAT LEVER CUTS .................................................. 16
7.3 Cutting of FLAT STEEL KEYS ........................................................... 16
7.4 Cutting of keys with SIDE and BULLET WARDS .............................. 17
8 MAINTENANCE ............................................................................................ 19
8.1 REPLACEMENT OF CUTTERS ........................................................ 19
8.2 REPLACEMENT OF FUSES ............................................................. 20
9 WASTE DISPOSAL ...................................................................................... 21
10 ASSISTANCE ............................................................................................... 22
10.1 How to request service ...................................................................... 22

LANCER PLUS Operating manual
Copyright Silca 1998 1
GUIDE TO THE MANUAL
This manual has been produced to serve as a guide for users of the LANCER PLUS key-cutting machine.
Read it carefully; it is essential if you wish to operate your machine safely and efficiently.
C ONSULTATION
The contents of the manual are divided into sections relating to:
- Transport and handling ......................................................................................... Chapter 1
- Checking and safety of the machine ..................................................................... Chapter 4
- Proper use of the machine..................................................................................... Chapters 5-6-7
- Maintenance .......................................................................................................... Chapter 9
T ECHNICAL TERMS
Common technical terms are used in this manual; fig. 1 shows the names of the different parts of the
keys most commonly copied with the LANCER PLUS.
Fig. 1
1) Head
2) Shoulder
3) Stem
4) Bit
5) Double bit
4
BIT KEY
2
3
1
DOUBLE BIT KEY
3
5
1

LANCER PLUS Operating manual
2 Copyright Silca 1998
GENERAL INSTRUCTIONS
The LANCER PLUS key-cutting machine has been designed according to the specifications of the
Machine Directives.
Right from the design stage risks for the operator have been eliminated in all areas: transport, key-
cutting, regulation and maintenance.
Other risks have been eliminated by the use of protective devices for the operator.
The protective devices used are designed not to provoke further risks and, above all, they cannot be
ignored unless deliberately cut out. They do not hinder visibility of the work area.
A special adhesive label is attached to the machine warning the operator to use goggles during the
cutting operations, and this is strongly recommended in this manual.
The material used in the manufacture of this machine and the components employed during use of the
machine are not dangerous and their use complies with standards.
U SE
The LANCER PLUS must be installed and used in the way laid down by the manufacturer.
If the key-cutting machine is used differently or for purposes different from those described in this
manual, the customer will forego any rights he may have over Silca S.p.A. Furthermore, unforeseen
danger to the operator or any third parties may arise from incorrect use of the machine.
Negligence in the use of the machine of failure on the part of the operator to observe the instructions
given in this manual are not covered by the guarantee and the manufacturer declines all responsibility in
such cases.
It is therefore essential to read the operating manual carefully in order to make the best use of
the LANCER PLUS and benefit from its potential.
F URTHER RISKS
There are no further risks arising from the use of the LANCER PLUS key-cutting machine.
P ROTECTION AND SAFETY PRECAUTIONS FOR THE OPERATOR
The LANCER PLUS key-cutting machine is built entirely to standards. The operations for which it has
been designed are easily carried out at no risk to the operator.
The adoption of general safety precautions (wearing protective goggles) and observation of the
instructions provided by the manufacturer in this manual eliminate all human error, unless deliberate.
The LANCER PLUS key-cutting machine is designed with features which make it completely safe in all
its parts.
• Power supply
The machine is supplied with electricity by means of an earthed plug and differential switch.
• Start-up
The machine is started up by means of the master switch on the front.
• Operations
The switch inbuilt into the vertical lever handle activates the motor.
• Maintenance
The operations to regulate, service, repair and clean the machine have been devised in the simplest
possible way. There is no danger of removable parts being replaced wrongly or unsafely.
• Machine identification
The LANCER PLUS key-cutting machine is provided with an identification label which shows the serial
number (fig. 2).
Fig. 2
(*) see ch.9 "WASTE DISPOSAL", page 21.

LANCER PLUS Operating manual
Copyright Silca 1998 3
1 TRANSPORT
The LANCER PLUS key-cutting machine is easily transported and is not dangerous to handle.
The packed machine can be carried by two persons.
1.1 Packing
The packing used for the LANCER PLUS guarantees that the machine will travel safely without danger
of damage to it or its components.
The packing comprises: 1 pallet, 1 cardboard box, straps and supports in expanded plastic in the
machine is wrapped.
A strong outer cardboard box, the measurements of which can be seen in fig. 4, and the plastic
wrapping protect the machine even over a long period of storage.
Fig. 3
Fig. 4
520
760
562
THIS END UP
FRAGILE
GROSS WT.
NET WT

LANCER PLUS Operating manual
4 Copyright Silca 1998
1.2 Transport
The symbols on the outside of the packing box show the ideal conditions for transport.
Use of the packing box whenever the machine is transported will avoid knocks or bumps which could
cause damage.
1.3 Opening the packing
To remove the machine from the packing box:
1) cut the straps with scissors and remove.
2) prise off the staples.
3) open the box without damaging it as it may be used again (removals, dispatch to the manufacturers
for repairs or servicing).
4) remove the machine as follows:
a) pull up the packing box.
b) remove the brackets anchoring the machine to base using the wrench (supplied with the ma-
chine).
c) when handling the machine (unpacking, lifting, moving) never grip the carriages or other sen-
sitive parts of the machine. Always grip the bottom of the base.
5) check the contents of the box, which should comprise:
- 1 LANCER PLUS key-cutting machine.
- 1set of documents including: operating manual, spare parts list and guarantee.
- 1connecting wire.
1.4 Handling the machine
When the LANCER PLUS has been unpacked, place it directly on its workbench.
This operation can be carried out by two persons, firmly holding the base, and no other part, to lift
and carry the machine.

LANCER PLUS Operating manual
Copyright Silca 1998 5
2 KEY CUTTING MACHINE DESCRIPTION
The LANCER PLUS is a modern, high performance, key cutting machine, with the ability to cut many
different type of keys without the use of specific jaws or carriages.
A sliding carriage offers you the possibility to cut many types of keys.
LANCER PLUS cuts the following types of keys:
➊ bit and double bit keys
➋ keys with radiused lever cuts (Chubb type)
➌ keys with bullet wards
➍ keys with side wards
➎ flat steel keys
Fig. 5
➋
➌
➍
➊
➎

LANCER PLUS Operating manual
6 Copyright Silca 1998
The high quality of components parts guarantees precise duplication with the LANCER PLUS:
• MOVEMENTS
on the X and Y axes: on guides.
on the Z axis: grinding and tempered column.
• JAWS
Reversible jaws permit sure locking of both radiused lever cuts keys and flat steel keys.
• HEADCLAMP
Maintains the bit of the key in a horizontal position.
• TRACERS
Tracer (M) gives a radiused cutting on all those keys of chubb type.
Tracer (N) can be rotated in order to follow the form of both bullet and side ward cuts.
• CUTTERS
ø 80 mm: side chip milling cutter for frontal cuts.
ø 25 mm:cutter for side and bullet wards.
• LEVERS
Lever (G) operates the vertical movement and has a switch inbuilt into the ergonomically designed
handle to operate the drive-motor.
Lever (F) operates the movement on both the X and Y axes.

LANCER PLUS Operating manual
Copyright Silca 1998 7
2.1 Working parts
Fig. 6
A - reversible jaws
B - locking jaw handle
C - headclamp
D - main carriage
E - main carriage locking lever
F - lever (X and Y axes)
G - lever (Z axis)
G1- handle with motor switch
H - vertical carriage locking knob
I - tracer depth regulation knob
K - tracer depth regulation knob
L - tracer locking knob
M - tracer (for ø 80 mm cutter)
N - tracer (for ø 25 mm cutter)
O - ø 80 mm side chip milling cutter
P - ø 25 mm cutter
Q - locking bar hole
R - main switch
S - motor
T - cover
CBM NL I
G
H
PO
R
E
D
A
F
Q
G1SK
T

LANCER PLUS Operating manual
8 Copyright Silca 1998
2.2 Technical data
MOTOR: single phase, 220V - 50Hz
CUTTERS: super rapid steel (HSS)
MOVEMENTS: three axes on guides, grinding and tempered column.
JAWS: reversible (180°) and removable
DIMENSIONS: width: 450 mm depth: 680 mm height: 300 mm
WEIGHT: Kg. 33
Noise pressure: Lp (A) = 86,15 dB (A) Noise potential: Lw (A) = 98,98 dB (A)
2.3 Electrical circuit
The main parts of the electrical circuit on the LANCER PLUS are listed below:
➀Mains inlet
- houses the two rapid fuses which protect the two phases from short circuits.
➁Main switch with light
- supplies power to the entire machine.
➂Terminal board
- for the connection of the electrical parts.
➃Microswitch
- activates the motor.
➄Condenser
-8µF
➅Motor
- asynchronous, single phase.
Mains inlet with fuses (5A rapid) Switch with light
Microswitch
Condenser 8mF
Motor
light blue
brown
yellow-green
light blue black
black
brown
black
light blue
brown
black
black
brown
➀➁
➃
➂
Terminal board
➄
➅

LANCER PLUS Operating manual
Copyright Silca 1998 9
3 ACCESSORIES PROVIDED
A set of accessories is supplied for use with the machine or for servicing (tools, Allen keys etc.).
3.1 Graphics
FUSE (2 pcs.)
code D310788ZZ
5 Amps rapid for 220V
code D401029BA
SETTING TOOLS
2 pcs.
code D300308ZZ
SPANNER 10 mm
1 pcs.
code D402302BA
STEEL TIP STOP BAR
2 pcs.
code D401224ZZ
STEEL PIN Ø 1.20 mm
2 pcs.
code D401225ZZ
STEEL PIN Ø 1.70 mm
2 pcs.
ALLEN KEYS 6 pcs.
2 mm code D300221ZZ
2,5 mm code D300222ZZ
3 mm code D300223ZZ
4 mm code D300224ZZ
5 mm code D300225ZZ
6 mm code D300226ZZ
1
2
3
4
5
6
7
8
9
code D401198ZZ
TOOLS WALLET
1 pcs
code D400754BA
LOCKING BAR
1 pcs.
code D300783ZZ
SPANNER 19 mm
1 pcs.
10
THE USE OF PROTECTIVE GOGGLES
IS COMPULSORY

LANCER PLUS Operating manual
10 Copyright Silca 1998
4 MACHINE INSTALLATION AND PREPARATION
The key-cutting machine can be installed by the purchaser and does not require any special skills.
The machine is supplied ready for use and does not need to be set up, except when changing to different
tools. However, some checks and preparation for use need to be carried out by the operator.
4.1 Checking for damage
The LANCER PLUS key-cutting machine is solid and compact and will not normally damage if transport,
unpacking and installation have all been carried out according to instructions.
Notwithstanding, it is always advisable to check that the machine has not suffered any damage.
4.2 Atmospheric conditions
To ensure that the best use is made of the LANCER PLUS key-cutting machine, certain parameters must
be borne in mind:
- damp, badly ventilated sites should be avoided.
- the ideal conditions for the machine are: temperature: from 0 to 40°C; relative humidity: approx. 60%
4.3 Positioning
Place the key-cutting machine on a horizontal surface, solid enough to take the weight.
The workbench should be approx. 100-120 cm high to give easy access to the working parts of the
machine.
Leave enough space around the machine (20-30 cm) to ensure good ventilation and room for
manoeuvre.
ATTENTION: ensure that the key-cutting machine voltage is suitable for the mains supply available, which
must be earthed and provided with a differential switch.
4.4 Description of work station
The key-cutting machine needs only one operator, who has the following controls at his/her
disposal:
• master switch (R) placed on the front of the machine.
•motor switch (G1) placed on the vertical lever handle (G).
•levers:
- lever (F) main carriage movement (axes X-Y)
- lever (G) vertical carriage movement (axis Z)
Fig. 7
F
G
R
G1

LANCER PLUS Operating manual
Copyright Silca 1998 11
5 CHECKING CALIBRATION
The LANCER PLUS is calibrated in the Silca factory before dispatch but it’s recommended to check
before operating.
It’ also recommended to carry out these operations when fitting new cutters or tracer points.
5.1 Checking AXIAL CALIBRATION
AXIAL CALIBRATION for LEVER CUTS
Position the main carriage on the left hand side (position 1- fig. 12 on page 13) to install the setting tools
(X) into the jaws.
Check that the setting tools (X) align correctly on the left hand side of cutter and tracer (see fig. 8).
If it does not occur:
- loosen the two allen screws (M1) and move laterally the tracer until it is aligned with the setting tools.
Fig. 8
AXIAL CALIBRATION for SIDE and BULLET WARDS
Position the main carriage on the left hand side (position 1- fig. 12 on page 13) to install the setting tools
(X) into the jaws.
To calibrate the ward cutter, position the carriage on the right hand side (position 2 - fig. 12).
Check that the setting tools (X) align correctly on the right hand side of the cutter and tracer (fig. 9). If it
does not occur:
- loosen the two allen screws (N1) and move laterally the tracer until it is aligned with the setting tools
(X).
Fig. 9
M1
X
X
N1
X
X

LANCER PLUS Operating manual
12 Copyright Silca 1998
5.2 Checking DEPTH CALIBRATION
DEPTH CALIBRATION for lever cuts (ø 80 mm cutter)
Position the main carriage on the left hand side (position 1- fig. 12 on page 13) and install the
setting tools (X) into the jaws.
Check that the setting tools (X) touch simultaneously cutter and tracer. If it does not occur:
- loosen the grub screw (V) and turn clockwise or anti-clockwise the (K) knurled knob until the setting
tools align with cutter and tracer. Lock the grub screw (V).
Fig. 10
DEPTH CALIBRATION for side wards cuts (ø 25 mm cutter)
Position the main carriage on the left hand side (pos.1- fig. 12) to install the setting tools (X) into the jaws.
To calibrate the ward cutter, position the carriage on the right hand side (position 2).
Check that the setting tools (X) touch simultaneously cutter and tracer. If it does not occur:
- loosen the knob (L) and loosen grub screw (L1).
- turn clockwise or anti-clockwise the (I) knurled knob until the setting tools align with cutter and tracer.
- after correctly calibrating the tracer it is necessary to locate and lock the setting ring (L2) against the
body of the tracer. Lock knob (L).
Fig. 11
X
X
V
K
I
L
L1 L2
X
X

LANCER PLUS Operating manual
Copyright Silca 1998 13
6 MACHINE REGULATION AND POSITIONING OF KEYS
6.1 Main carriage
Depending on the type of cut to be made the main carriage must be located in:
position 1: to the left for flat, radiused lever cuts and flat steel keys;
position 2: to the right for side and bullet wards.
The carriage is secured by lever (E).
Fig. 12
6.2 Jaws
The jaws are reversible guaranteeing perfect clamping
of both: bit keys and flat steel keys.
To change the jaw from one type of key to the other,
it’s necessary to loosen the jaw handle, lift the jaw and
rotate 180°.
Fig. 13
position 2
position 1
E
E

LANCER PLUS Operating manual
14 Copyright Silca 1998
6.3 Tracers
With the tracer (N) positioned as shown in fig. 14 you can make the side ward cuts.
Loosening the locking screw (L) you can rotate the tracer and into the position shown in fig. 15 allowing you
to cut bullet wards.
ATTENTION: the calibration is not altered by the rotation of the tracer point.
Fig. 14
Fig. 15
6.4 Positioning of keys
ATTENTION: to install the keys the carriage must be positioned on the left hand side (position 1 - fig. 15).
1) loosen the thumbscrew (B) to open the jaw.
2) insert the original key in the left hand jaw aligning the shoulder with the side of the jaw (fig. 16) tightening
the thumbscrew (B) slightly.
3) to fit headclamp loosen screws (C1), (C2) and (C3) (fig. 17), slide the headclamp over the head of the
key, ensure that the bit of the key is horizontal and re-tighten the screws in the following order: (C1),
(C2) and (C3).
4) fully tighten thumbscrew (B).
5) repeat the same operation for the blank key.
Fig. 16
Fig. 17
L
N
N
B
B
C1
C2
C3
C1
C2
C3

LANCER PLUS Operating manual
Copyright Silca 1998 15
7 CUTTING OPERATIONS
• Cutting of keys with radiused lever cuts (CHUBB type)
• Cutting of keys with flat lever cuts
• Cutting of flat steel keys
• Cutting of keys with side and bullet wards
IMPORTANT!
For complete safety during the cutting operations, take the following precautions:
• Always work with dry hands.
• Check that the machine is properly earthed.
• Wear protective goggles even if the machine is provided with a safety shield over the cutting tool.
• Do not turn on the motor (lever switch), unless keys are placed into jaws beforehand.
• Keep hands away from the cutting tool in motor.
7.1 Cutting of keys with radiused lever cuts (CHUBB type)
After inserting the keys proceed as follows:
1) grasp both levers (F) and (G) (fig. 6, page 7).
2) lower the motor carriage using lever (G) until the bit of the key is aligned with the center of the cutter
and tracer and operate the switch in the handle introducing the bit of the original key onto the tracer
by moving forward handle (F), rounding the bit of the key is achieved by raising and lowering the
motor carriage through handle (G1).
Fig. 18
Fig. 19

LANCER PLUS Operating manual
16 Copyright Silca 1998
7.2 Cutting of keys FLAT LEVER CUTS
Install the keys and duplicate as follows:
1) lowering the motor carriage using the lever (G1) until the original bit is aligned with the center mark
on the tracer (fig. 19, page 15) and lock using knob (H) (fig. 6, page 7).
2) proceed to duplicate the key using lever (F).
Fig. 20
7.3 Cutting of FLAT STEEL KEYS
1) position the main carriage on the left hand side (pos. 1 - fig. 12) and rotate the jaws 180°.
2) install the keys using the tip stops (J) in the slot located on the right hand side of the jaw.
3) lower the motor carriage using the lever (G1) until the original bit is aligned with the center mark on
the tracer and lock using knob (H).
4) proceed to duplicate the key using lever (F).
Fig. 21
J