SIMAG SV 325 User manual

Page 1
Page 1 SERVICE MANUAL
SV 145
SV 225
SV 325
SV 395
SV 545
R 404 AVERSION
Electronic
modular cubers
MS 1000.78 REV. 04/10
Kälte-Berlin
Am Pfarracker 41
12209 Berlin
Fon: +49 (0) 30 / 74 10 40 22
Fax: +49 (0) 30 / 74 10 40 21
eMail: [email protected]
Internet: http://www.kaelte-berlin.com
Der Link zum Nordcap Eiswürfelbereiter SVN 205 L bei Kälte-Berlin

Page 2
Page 2
TABLE OF
CONTENTS
Table of contents 2
Specifications 3-12
FOR THE INSTALLER
Introduction 13
Storage bin 13
Standard legs 13
Important operating requirements 13
Select location 14
Storage bin 14
Ice machine 14
Stacking instructions 14
Final check list 16
FOR THE PLUMBER
Conform to all applicable codes
Water inlet 15
Drains 15
For the electrician
Electrical connections 15
START-UP
Start-up cycle 15
Freezing cycle 15
Harvest cycle 15
OPERATION
Refrigeration during freeze 19
Water system 20
Refrigeration system during harvest 21
Water system 21
Control sequence 21
Alarm conditions 22
PC Board set up 23
SERVICE SPECIFICATIONS
Component 24
Operating characteristics 24
COMPONENT DESCRIPTION
Component description 25
WIRING DIAGRAM
SV 145-225-325-395-545 air/water cooled 28
SV 395-545 air/water cooled 29
SERVICE DIAGNOSIS
Service diagnosis 30
MAINTENANCE & CLEANING INSTRUCTION
Icemaker 31
Ice storage bin 31
Cabinet erxterior 31
Cleaning (Icemaker) 31-32

Page 3
Page 3
SPECIFICATIONS
MODULAR CUBER SV 145
NOTE.Tokeep your Modular cuber performingat its maximum capacity, itis necessary to perform
periodic maintenance as outlined on page 31 of this manual.
ice making capacity
ICE PRODUCED PER 24 HRS
ICE PRODUCED PER 24 HRS
130
120
110
100
90
Kg.
32 °C 27 15 10
AIR COOLED MODELS
WATER TEMPERATURE
AMBIENT TEMPERATURE
°C
10
21
32
38
WATER COOLED MODELS
AMBIENT TEMPERATURE
Kg.
°C
27 21 15 10
°C
10
21
32
38
21
WATER TEMPERATURE
140
130
110
90
70 32

Page 4
Page 4
SPECIFICATIONS (CONT'D)
Accessoires
KSC 300 - Cube stacking kit
Dimensions:
HEIGHT 575 mm. (22" 1/2)
WIDTH 560 mm. (22")
DEPTH 620 mm. (24" 1/2)
WEIGHT 55 Kgs.
Model Cond. unit Finish Comp. HP
SV 145 - MACHINE SPECIFICATIONS
Water req.
lt/24 HR
Model Basic
electr. amps Start
amps watts Electric power cons.
Kwhx24 HR. N. of wires Amps
Fuse
220-240/50/1
SV 145 - AS
SV 145 - WS 3x1,5 mm210
Cubes per harvest: 132 Full - 264 Half
* With water at 15°C
Stainless Steel 3/4
3,8
3,3 18 780
650 18.7 15.6
AIR COOLED
CORD SET
3/4” GAS WATER INLET
WATER OUTLET
WATER COOLED
3/4” WATER INLET WATER COOLED ONLY
3/4” WATER DRAIN WATER COOLED ONLY
SV 145 - AS Air 300*
SV 145 - WS Water 1500*

EVAPORATOR
ICE DROP AREA
CONDENSER
SV145

Page 5
Page 5
SPECIFICATIONS
MODULAR CUBER SV 225
NOTE. To keep your Modularcuber performing at its maximumcapacity, it is necessary toperform
periodic maintenance as outlined on page 31 of this manual.
ice making capacity
220
200
180
160
140
120
Kg.
32 °C 27 21 15 10
AIR COOLED MODELS
WATER TEMPERATURE
AMBIENT TEMPERATURE
ICE PRODUCED PER 24 HRS.
°C
10
21
32
38
WATER COOLED MODELS
WATER TEMPERATURE
AMBIENT TEMPERATURE
ICE PRODUCED PER 24 HRS.
220
200
180
160
140
120
Kg.
32 °C 27 21 15 10
°C
10
21
32
38

Page 6
Page 6
SPECIFICATIONS (CONT'D)
Model Cond. unit Finish Comp. HP
SV 225 - MACHINE SPECIFICATIONS
Water req.
lt/24 HR
Model Basic
electr. amps Start
amps watts Electric power cons.
Kwhx24 HR. N. of wires Amps
Fuse
220-240/50/1
SV 215 - AS
SV 215 - WS 3x1,5 mm216
Cubes per harvest: 204 Full - 408 Half
* With water at 15°C
Stainless Steel 7/8
SV 215 - AS Air 340*
SV 215 - WS Water 1900*
6
529 1000
900 24.0 21.6
Accessoires
KSC 450 - Cube stacking kit
Dimensions:
HEIGHT 575 mm. (22" 1/2)
WIDTH 760 mm. (30")
DEPTH 620 mm. (24" 1/2)
WEIGHT 77 Kgs.
AIR COOLED
CORD SET
3/4” GAS WATER INLET
WATER OUTLET
WATER COOLED
3/4” WATER INLET WATER COOLED ONLY
3/4” WATER DRAIN WATER COOLED ONLY

EVAPORATOR
ICE DROP AREA
CONDENSER
SV 225

Page 7
Page 7
SPECIFICATIONS
MODULAR CUBER SV 325
NOTE. To keep your Modularcuber performing at its maximumcapacity, it is necessary toperform
periodic maintenance as outlined on page 31 of this manual.
ice making capacity
320
290
260
230
200
170
Kg.
32 °C 27 21 15 10
AIR COOLED MODELS
WATER TEMPERATURE
AMBIENT TEMPERATURE
ICE PRODUCED PER 24 HRS.
°C
10
21
32
38
WATER COOLED MODELS
WATER TEMPERATURE
AMBIENT TEMPERATURE
ICE PRODUCED PER 24 HRS.
300
280
260
240
220
200
Kg.
32 °C 27 21 15 10
°C
10
21
32
38

Page 8
Page 8
SPECIFICATIONS (CONT'D)
Model Cond. unit Finish Comp. HP
SV 325 - MACHINE SPECIFICATIONS
Water req.
lt/24 HR
Model Basic
electr. amps Start
amps watts Electric power cons.
Kwhx24 HR. N. of wires Amps
Fuse
220-240/50/1
SV 325 - AS
SV 325 - WS 3x1,5 mm216
Cubes per harvest: 204 Full - 408 Half
* With water at 15°C
Stainless Steel 1 1/2
10
7.5 31 1600
1300 38.4 31.2
Accessoires
KSC 450 - Cube stacking kit
Dimensions:
HEIGHT 575 mm. (22" 1/2)
WIDTH 760 mm. (30")
DEPTH 620 mm. (24" 1/2)
WEIGHT 77 Kgs.
AIR COOLED
CORD SET
3/4” GAS WATER INLET
WATER OUTLET
WATER COOLED
3/4” WATER INLET WATER COOLED ONLY
3/4” WATER DRAIN WATER COOLED ONLY
SV 325 - AS Air 470*
SV 325 - WS Water 2750*

EVAPORATOR
ICE DROP AREA
CONDENSER
SV 325

Page 9
Page 9
SPECIFICATIONS
MODULAR CUBER SV 395
NOTE. To keep your Modularcuber performing at its maximumcapacity, it is necessary toperform
periodic maintenance as outlined on page 31 of this manual.
ice making capacity
°C
10
21
32
38
°C
10
21
32
38
Kg.
32 °C 27 21 15 10
AIR COOLED MODELS
WATER TEMPERATURE
AMBIENT TEMPERATURE
ICE PRODUCED PER 24 HRS.
WATER COOLED MODELS
WATER TEMPERATURE
AMBIENT TEMPERATURE
ICE PRODUCED PER 24 HRS.
Kg.
32 °C 27 21 15 10
450
400
350
300
250
200
450
400
350
300
250
200

Page 10
Page 10
SV 395 - AS Air 650*
SV 395 - WS Water 3300*
SPECIFICATIONS (CONT'D)
Model Cond. unit Finish Comp. HP
SV 395 - MACHINE SPECIFICATIONS
Water req.
lt/24 HR
Model Basic
electr. amps Start amps watts Electric power cons.
Kwhx24 HR. N. of wires Amps
Fuse
SV 395 - AS
SV 395 - WS 5x1,5 mm210
Cubes per harvest: 289 Full - 578 Half
* With water at 15°C
Stainless Steel 2.5
5.5 26.5 2300
1900 55.2 45.6
Accessoires
KSC 800 - Cube stacking kit
Dimensions:
HEIGHT 725 mm. (28" 1/2)
WIDTH 760 mm. (30")
DEPTH 620 mm. (24" 1/2)
WEIGHT 97 Kgs.
760 620
AIR COOLED
WATER DRAIN
3/4
GAS POTABLE WATER INLET
CORD SET
725
725
475
69
WATER COOLED
139 451
3/4 WATER INLET - WATER COOLED ONLY
3/4”
WATER DRAIN - WATER COOLED ONL Y
380-400/50/3

EVAPORATOR
ICE DROP AREA
CONDENSER
SV 395

Page 11
Page 11
SPECIFICATIONS
MODULAR CUBER SV 545
NOTE. To keep your Modularcuber performing at its maximumcapacity, it is necessary toperform
periodic maintenance as outlined on page 31 of this manual.
ice making capacity
500
450
400
350
300
Kg.
32 °C 27 15 10
°C
10
21
32
38
Kg.
°C
27 21 15 10
°C
10
21
32
38
21
500
450
400
350
300 32
AIR COOLED MODELS
WATER TEMPERATURE
AMBIENT TEMPERATURE
ICE PRODUCED PER 24 HRS.
WATER COOLED MODELS
WATER TEMPERATURE
AMBIENT TEMPERATURE
ICE PRODUCED PER 24 HRS.

Page 12
Page 12
SV 545 - AS Air 700*
SV 545 - WS Water 3500*
SPECIFICATIONS (CONT'D)
Model Cond. unit Finish Comp. HP
SV 545 - MACHINE SPECIFICATIONS
Water req.
lt/24 HR
Model Basic
electr. amps Start
amps watts Electric power cons.
Kwhx24 HR. N. of wires Amps
Fuse
SV 545 - AS
SV 545 - WS 5x1,5 mm210
Cubes per harvest: 340 Full - 680 Half
* With water at 15°C
Stainless Steel 2.5
5.5 26.5 2500
2100 60.0 50.4
Accessoires
KSC 1000 - Cube stacking kit
Dimensions:
HEIGHT 800 mm. (22" 1/2)
WIDTH 760 mm. (30")
DEPTH 620 mm. (24" 1/2)
WEIGHT 104 Kgs.
AIR COOLED
CORD SET
3/4” GAS WATER INLET
WATER OUTLET
WATER COOLED
3/4” WATER INLET
WATER COOLED ONLY
3/4” WATER DRAIN
WATER COOLED ONLY
380-400/50/3

EVAPORATOR
ICE DROP AREA
CONDENSER
SV 545

Page 13
Page 13
FOR THE INSTALLER
INTRODUCTION
Theseinstructionsprovidethespecificationsand
the step-by-step procedures for the installation,
start up and operation for the SIMAG Model
SV 145-225-325-395-545 Modular Cubers.
The Models SV145-225-325-395-545 Modular
Cubers are quality designed, engineering and
constructed,andarethoroughlytestedicemaking
systems, providing the utmost in flexibility to fit
the needs of a particular user.
INSTALLATION NOTE: Allow 15 cm.
minimum space at sides and back for
ventilation and utility connections.
STORAGE BIN
The SV 145 stack on top of Simag bin model
R85;theSV225-325-395-545stackontoSIMAG
bin model R 155.
Refrigerant R 404 A
Charge per nameplate rating.
STANDARD LEGS: Furnished with storage bin.
Fourlegsscrewintomountingsocketsoncabinet
base. Provide 18.5 cm. (7’’) minimum height
including adjustable leveling foot.
Optional Kit Casters for R 155 (KRB 550) are
available on request.
IMPORTANT OPERATING REQUIREMENTS
MINIMUM MAXIMUM
Air Temperature 10°C(50°F) 40°C(100°F)
Water Temperature 5°C(40°F) 35°C(90°F)0
Water Pressures 1 bar gauge 5 bar gauge
Electrical Voltage
Variations Voltage
rating specified
on nameplate -10% +10%
Extended periods of operation exceeding these
limitations constitues misuse under the terms of
Manufacturer’s Limited Warranty, resulting in a
loss of warranty coverage.

Page 14
Page 14
SELECT LOCATION
The first step in installing the equipment is to
select the location. The purchaser of the unit will
have a desired spot in mind, check out that spot
to insure that it is:
- indoors,inanenvironmentthatdoesnotexceed
theairandwatertemperaturelimitationsforthe
equipment.
- thatthenecessaryutilitiesareavailableincluding
the correct voltage electrical power.
- thattherebespacearoundtheinstalledmachine
forservice, 15cm.minimum left,right,and rear
for air-cooled models.
STORAGE BIN
The Scotsman bins for these units are the R 85
and R 155. Other bins may be available with bin
tops to vary the storage capacity. Lay the bin on
its back, using cardboard from the carton to
support it, screw in the legs.
Stand the bin upright, and correct any possible
small tears in the machine mounting gasket with
food grade silicone sealant.
ICE MACHINE
The use of a mechanical lift is recommended for
lifting the uncrated icemaker onto the bin.
Remove front, top and sides panels.
Place the unit directly onto the bin, align it with
thebackofthebin.Locatethehardwarepackage,
take out two mounting screws, and use them to
secure the Icemaker to the two sides of the bin.
See illustration below.
Removeallshippingmaterialaswellasthemasking
tapes from the ice deflector/evaporator cover.
Remove first the ice deflector/evaporator cover
then the masking tape from the ice thickness
sensor.
AIR BAFFLE
Install on the back side of the machine the air
baffle as per instruction provided with it.
FOR THE PLUMBER
CONFORM TO ALL APPLICABLE CODES
WATER INLET
AIR-COOLED MODELS: The recommended
water supply is cold water connected to
the - 3/4'’ gas - male fitting at the back of the
cabinet.Install ahandvalve nearthemachine to
control the water supply.
1) Switch
2) Plug receptacle
3) Electrical plug
4) Water inlet
5) Shut-off valve
6) Water filter
7) Water outlet line
8) Bin water outlet line
9) Open vented water drain
10) Water outlet from the
condenser: water cooled
version only.

Page 15
Page 15
NOTE: All SIMAG Cubers require a
neutral wire and a solid earth ground wire to
prevent possible severe Electrical Shock
Injury to individuals or extensive damage to
equipments.
FINAL CHECK LIST
1. Is the cabinet/bin level?
2. Is the cuber in a location where ambient
temperatures are a minimum of 10°C (50-de-
grees F.) all year around and to not exceed a
maximum of 40°C. (100°F.).
3. Is there at least a 15 cm. clearance behind
andaroundthecabinetforallconnectionsandfor
proper air circulation?
4. Have all electrical and piping connections
been made?
5. Has the electrical power supply wiring been
properly connected and the voltage tested and
checked against the nameplate rating? Has the
unit properly grounded.
6. Isthewatersupplylineshutoffvalveinstalled
and opened and has the inlet water supply
pressure been checked to insure a minimum of
1 bar without exceeding a maximum of 5 bar.
7. Have the compressor holddown bolts been
checkedtobesurethecompressorissnugonthe
mounting pads.
8. Checkallrefrigerantlinesandconduitlinesto
gard against vibration and possible failure.
9. Has the cuber and the bin been wiped clean
with clean damp cloths?
10. Has the owner/user been given the User
Manual and instructed on how to operate the
icemaker and the importance of periodic
maintenance?
11. Has the owner/user been given the name
and telephone number of the Authorized
SCOTSMAN Distributor or Service Agency
serving him?
12. Has the Manufacturer’s Registration Card
been properly filled out?
Check for correct Model and Serial Numbers
fromnameplate, then mailthe completed cardto
the Manufactured.
When choosing the water supply for the MV
Cuber, consideration should be given to:
A. Length of run.
B. Water clarity and purity.
C. Adequate water supply pressures.
Sincewateristhemostimportantsingleingredient
in producing ice you cannot over emphasize the
three items listed above. Low water pressure,
below 1 bar may cause malfunction, of the
icemaker unit. Water containing excessive
minerals will tend to produce cloudy colored ice
cubes, plus scale build-up on parts in the water
system.
Heavilychlorinatedwatercanbecontrolledusing
charcoal or carbon filters.
DRAINS
AIR-COOLED MODELS: There is one 20 mm.
dia sump drain fitting at the back of the cabinet.
Insulations in high humidity areas is recom-
mended. The ideal drain receptacle would be a
trapped and vented floor drain.
WATER-COOLEDMODELS:Besidestheabove
drain, a separate condenser drain must be run.
Connect it to the - 3/4'’ gas - condenser drain
connection at the back of the cabinet.
STORAGE BIN: A separate gravity type drain
needs to be run, similar to the air-cooled sump
drain. Insulation of this drain line is recom-
mended.
FOR THE ELECTRICIAN
ELECTRICAL CONNECTIONS
The unit come equipped with an electrical cord
for power supply. The lead wires must be
connectedto an electrical plug that corresponds
to the local electrical codes and requirements or
to a separate two poles disconnect box with
opening to the contacts of about 3 millimeters.
The disconnect box shoulds be placed close to
the selected ice maker location to be easily and
prompt reached.
Undersized wiring or unproperly installed
electricalcircuit willresult inmajorproblems and
malfunctions.
Voltagevariationsshoudnotexceedtenpercent.
IMPORTANT- Allplumbing and electrical
connections must be made by licensed
plumbers and electricians, this one must
followtheelectricalspecificationsprinted
on the ice maker nameplate.