Simba Flatliner 500 User manual

P12719 04/05/05

Flatliner 500
Operating Instructions
2

3Flatliner 500
Operating Instructions
DECLARATION OF CONFORMITY
Simba International Limited hereby declare that the Product described in this Operators Manual, and defined
by the Serial Number Plate attached to the Chassis of the Machine (a part copy of which is detailed overleaf
and must be completed indicating the relevant machine details), conforms with the following Directives and
Regulations, and has been certified accordingly.
EC Machinery Directive 89/392/EEC, as amended by 91/3688/EEC, 93/44/EEC, and
93/688/EEC.
In order to fulfill the requirements of health and safety described in the EC Directive, the following standards
and technical specifications have been taken into account:
EN 292 - 1
EN 292 - 2
THE MANUFACTURER
Simba International Limited
Woodbridge Road
SLEAFORD
NG34 7EW
Lincolnshire
NG34 7EW
England.
Telephone [phone].
CERTIFIED ON BEHALF OF SIMBA INTERNATIONAL LIMITED.
Philip J. Wright. BSc (Hons) C Eng. MI Agr.E
Technical Director.
Declaration of Conformity

Flatliner 500
Operating Instructions
4
WARRANTY
TERMS AND CONDITIONS
In this warranty Simba International Ltd., is referred to as “the Company”.
1. Subject to the provisions of this warranty the Company warrants each new machine sold by
it to be sold free from any defect in material or workmanship for a period of 12 months from
date of installation with the end-user.
Some specific items have additional warranty over and above the standard 12 months.
Details of these can be obtained upon request directly from the distributor or Simba
International Ltd.
2. If the machine or part thereof supplied by the Company is not in accordance with the
warranty given in clause 1 the Company will at its option:
(a) make good the machine or part thereof at the Company’s expense, or
(b) make an allowance to the purchaser against the purchase price of the machine o
r
part thereof, or
(c) accept the return of the machine and at the buyers option either:
I) repay or allow the buyer the invoice price of the machine or part thereof, or
II) replace the machine or part thereof as is reasonably practical.
3. This warranty shall not oblige the Company to make any payment in respect of loss of profit
or other consequential loss or contingent liability of the Purchaser alleged to arise from an
y
defect in the machine or impose any liability on the Company other than that contained in
clause 2.
4. Any claim under this warranty must be notified to the Company in writing specifying the
matters complained of within 14 days from the date of repair.
5. Any claim under this warranty must be made by the original purchaser of the machine and
is not assignable to any third party.
6. If the purchaser hires out the machine to any third party the warranty shall apply only to
matters notified to the Company in writing within 90 days of the date of delivery and clause
1 shall be read as if the period of 90 days were substituted for the period of 12 months.
7. The warranty will cease to apply if:
(a) any parts not made, supplied or approved in writing by the Company are fitted to the
machine or
(b) any repair is carried out to the machine other than by or with the express written approval
of the Company or
(c) any alterations not expressly authorized by the Company in writing are made to the
machine or
(d) the machine is damaged by accident or
(e) the machine is abused or overloaded or used for a purpose or load beyond its design
capabilities, or used in conjunction with a tractor whose power output capability exceeds
the stated implement power requirement by more than 40%. For the purpose of these
terms and conditions, “stated implement power requirement” refers to wheeled tractors
unless specifically stated. These power requirements should be reduced by 20% when
used in conjunction with tracked tractors.
(f) the machine is operated as part of a ‘cultivation train’ where more than one implement is
being towed, without the express written approval of Simba International Ltd.
(g) any maintenance is not carried out in accordance with the service schedules in the
operator’s manual.
(h) the Installation and Warranty Registration Certificate is not received by Simba International
Ltd., Service Dept., Woodbridge Road, Sleaford, Lincolnshire, England, NG34 7EW, within
7 days of installing a new machine.
Warranty

5Flatliner 500
Operating Instructions
Machine Identification
Enter the relevant data in the following list upon
acceptance of the machine:
Operating Instructions/Spare Parts List: May 2005
Dealer Address: Name: ......................................................................
Street: ......................................................................
Place: ......................................................................
Tel.: ................................................................. ....
Dealer's Customer No.: ............................................................
SIMBA Address: SIMBA
Woodbridge Road Ind. Est.
Sleaford
Lincolnshire
NG34 7EW
Tel.: [phone]
Fax: [phone]
E-Mail: [email protected]
SIMBA Customer No.: .................................................................
Machine Identification
Serial Number
Type of Machine
Machine Width
Year of Construction
Delivery Date
First Operation
Accessories

Flatliner 500
Operating Instructions
6

7Flatliner 500
Operating Instructions
Table of contents
Machine Identification ............................. 5
Introduction ............................... 8
Foreword ............................................... 8
Warranty Guidelines ............................... 8
1. Safety Data ............................ 9
1.1 Safety Symbols ................................ 9
1.2 Use for the Intended Purpose ......... 11
1.3 Operational Safety ......................... 11
1.3.1 No liability for Consequential Damage 11
1.4 Traffic Safety .................................. 12
1.5 Accident Prevention ....................... 12
1.5.1 Hitching-up the Machine .............. 12
1.5.2 Connection of the Hydraulic System 12
1.5.3 Changing Equipment ................... 13
1.5.4 During Operation ......................... 13
1.6 Servicing and Maintenance ............ 13
1.7 Maintenance Areas ........................ 14
1.8 Authorised Operators ..................... 14
1.9 Protective Equipment ..................... 14
2. Transportation/Installation . 15
2.1 Delivery .......................................... 15
2.2 Transportation ................................ 15
2.3 Installation ...................................... 15
2.5 When Driving on the Road .............. 16
2.5.1 Hitching-up the Machine .............. 16
2.5.1.1 Connecting the Hydraulic System 16
2.6 Parking the Machine....................... 16
3. Technical Data .................... 17
4. Adjustment/Operation ......... 18
4.1 Description .................................... 18
4.1.1 Mounted Machines ...................... 18
4.1.2 Trailed Machines ......................... 19
4.2 Tines .............................................. 20
4.3 Pro-Lift Points ................................ 20
4.4 Double Disc Roll ............................ 21
4.5 DD Light Roll ................................. 21
4.6 Scraped Crumbler .......................... 21
4.7 Aqueel Roll ..................................... 21
4.8 Operation ....................................... 22
4.8.1 Mounted Machine Operation........ 22
4.8.2 Trailing Kit Operation ................... 24
4.9 Work Instructions ............................ 25
4.10 Checks ........................................ 25
5. Servicing and Maintenance 26
5.1 Servicing ........................................ 26
5.2 Cleaning ........................................ 26
5.3 Changing Tine Points and Wings .... 26
5.4 Preparation for Storage .................. 27
5.5 Operator Support ........................... 27
5.6 Maintenance Intervals ..................... 27
5.7 Maintenance Overview ................... 28
5.8 Overview of Lubricating Points ....... 29
5.9 Lubricating the Machine ................. 30
5.9.1 Handling of Lubricants ................. 30
5.9.2 Hygiene ....................................... 30
5.9.3 Storage and Handling .................. 30
5.9.4 Measures in case of injury through oil .. 31
5.9.5 Oil Spills ...................................... 31
5.9.6 Oil Fires ...................................... 31
5.9.7 Waste Oil Disposal ..................... 31
5.9.8 Lubricants & Hydraulic Oil ............ 31
5.9.9 Hydraulic System ......................... 31
5.9.10 Lubricants ................................. 31
6. Faults and Remedies ........... 32
7. Parts & Assembly ................ 33
7.1Parts & Assembly Contents ............. 33
Table of Contents

Flatliner 500
Operating Instructions
8
Introduction
Introduction
Foreword
Make sure you have read and follow the
Operating Instructions carefully before using
the machine. By doing so, you will avoid
accidents, reduce repair costs and downtime
and increase the reliability and service life
of your machine. Pay attention to the safety
instructions!
SIMBA will not accept any responsibility for
any damage or malfunctions resulting from
failure to comply with the Operating
Instructions.
These Operating Instructions will assist you
in getting to know your machine and in using
it correctly for its intended purposes. First,
you are given general instructions in
handling the machine. This is followed by
sections on servicing, maintenance and the
action to be taken should a malfunction
occur.
These operating instructions are to be read
and followed by all persons working on or
with the machine, e.g.:
• Operation (including preparation, remedying
of faults in the operating sequence and
servicing).
• Maintenance (maintenance and inspection)
• Transportation.
Together with the Operating Instructions, you
receive a Spare Parts List and a Machine
Registration form. Field service technicians
will instruct you in the operation and
servicing of your machine. Following this,
the Machine Registration form is to be
returned to SIMBA. This confirms your
formal acceptance of the machine. The
warranty period begins on the date of delivery.
We reserve the right to alter
illustrations as well as technical data
and weights contained in these
Operating Instructions for the purpose
of improving the Flatliner 500.
Warranty Guidelines
1. The period of liability for material defects
(warranty) relating to our products is 12
months. In the case of written deviations
from the statutory provisions, these
agreements shall apply.
They shall become effective upon installation
of the machine with the end customer. All wear
parts are excluded from the warranty.
2. Warranty claims must be submitted to the
SIMBA Customer Service Department in
Sleaford via your dealer. It is only possible
to process claims which have been correctly
completed and submitted no later than 14
days after the date of repair.
3. In the case of deliveries made under the
warranty which are subject to the return of
the old parts, the old parts must be returned
to SIMBA within 28 days after the damage
occurred.
4. In the case of deliveries made under the
warranty which are not subject to the return
of the old parts, these parts must be kept for
the purpose of further decisions for a period
of 3 months after receipt of the warranty claim.
5. Warranty repairs to be carried out by
outside companies, or repairs which are
expected to take more than 10 working
hours, must be agreed upon in advance with
the Customer Service Department.

9Flatliner 500
Operating Instructions
1. Safety Data
The following warnings and safety
instructions apply to all sections of these
Operating Instructions.
1.1 Safety Symbols
On the machine
No passengers are allowed
on the machine!
Keep clear of the working
range of foldable machine
components!
Never reach into areas
where there is a danger of
being crushed by moving
parts!
Watch out for escaping
pressurised fluids! Follow
the instructions in the
Operating Instructions!
Read and observe the Ope-
rating Instructions before
starting up the machine!
Never reach into any
revolving parts!
Parts may fly off during
operation. Keep a safe
distance away from the
machine!
1. Safety Data

Flatliner 500
Operating Instructions
10
Refer to Operating
Instructions before
attempting maintenance.
Operating Instructions:
The Operating Instructions distinguish
between three different types of warning and
safety instructions. The following graphic
symbols are used:
Important!
Risk of injury!
Risk of fatal and serious injuries!
It is important that all the safety instructions
contained in these Operating Instructions
and all the warning signs on the machine
are read carefully.
Ensure that the warning signs are legible.
Replace any signs that are missing or
damaged.
These instructions must be followed in order
to prevent accidents. Inform other users of
the warnings and safety instructions.
Do not carry out any operations which may
affect safe use of the machine.
1. Safety Data

11Flatliner 500
Operating Instructions
1.3 Operational Safety
The machine is to be put in operation only
after instruction has been provided by an
employee of the authorised dealer or an
employee of SIMBA. The “Machine
Registration” form is to be completed and
returned to SIMBA.
All protective and safety equipment, such
as removable protective equipment, must be
in place and functioning reliably before the
machine is put in use.
Check screws and bolts regularly for
tightness and retighten if necessary.
In the event of malfunctions, stop and
secure the machine immediately.
Ensure that any faults are remedied
immediately.
1.3.1 No Liability for
Consequential Damage
The Flatliner 500 has been manufactured by
SIMBA with great care. However, problems
may still occur when it is used for the intended
purpose. This may include:
• Worn wearing parts.
• Damage caused by external factors.
• Incorrect driving speeds.
• Incorrect setting of the unit (incorrect
attachment, non-adherence to the Setting
instructions).
Therefore, it is crucial to always
check your machine before and
during operation for correct
operation and adequate application
accuracy.
Compensation claims for damage which has
not occurred to the machine is excluded. This
includes any consequential damage resulting
from incorrect operation.
1.2 Use for the Intended
Purpose
The SIMBA Flatliner 500 is built using the
latest technology and in accordance with the
relevant recognised safety regulations.
However, risks of injury for the operator or third
parties and impairment of the machine or
other tangible assets can arise during use.
The machine is only to be operated when in
a technically perfect condition and for the
intended purpose, taking into consideration
safety and risks and following the Operating
Instructions. In particular, faults that can
impair safety are to be remedied
immediately.
Original parts and accessories from SIMBA
have been specially designed for this
machine. Spare parts and accessories not
supplied by us have not been tested or
authorised. Installation or use of non-original
SIMBA products may have a detrimental
effect on specific design features of the
machine and affect the safety of machine
operators and the machine itself. SIMBA will
accept no liability for damage resulting from
the use of non-original parts or accessories.
The SIMBA Flatliner 500 is designed solely
as a cultivation implement. Use for any other
purpose, e.g., as a means of transport, will
be deemed to be improper use. SIMBA will
accept no liability for damage resulting from
improper use. The risk will be borne solely by
the operator.
1. Safety Data

Flatliner 500
Operating Instructions
12
1.5 Accident Prevention
In addition to the Operating Instructions, it is
important to observe the accident prevention
regulations specified by agricultural trade
associations.
1.5.1 Hitching-up the
machine
There is a risk of injury when hitching/
unhitching the machine. Observe the
following:
• Secure the machine against rolling.
• Take special care when reversing the tractor!
• There is a risk of being crushed between
the machine and the tractor!
• Park the machine on firm, level ground.
1.5.2 On the Hydraulic
System
Do not connect the hydraulic lines to the
tractor until both hydraulic systems (machine
and tractor) are depressurised.
The hydraulic system and accumulator are
pressurised. Check all lines, pipes, and
screw connections regularly for leaks and
any recognisable external damage.
Only use appropriate aids when checking for
leaks. Repair any damage immediately.
Spurting oil can cause injuries and fires!
In case of injury, contact a doctor immediately.
The socket and plugs for the hydraulic
connections between the tractor and the
machine should be colour-coded in order to
avoid incorrect use.
1.4 Road Traffic Safety
When driving on public roads, tracks and
areas, it is important to observe the relevant
road traffic laws as well as the specific
regulations relating to this machine.
Pay attention to the permitted axle
loads, tyre carrying capacity, and
total weight in order to maintain
adequate braking and steerability.
Passengers on the machine are
strictly forbidden!
1. Safety Data

13Flatliner 500
Operating Instructions
1.5.3 Changing Equipment
• Secure the machine to prevent it from
accidentally rolling away!
• Use suitable supports to secure any raised
frame sections suspended above you!
• Caution! Risk of injury due to projecting parts!
• Use the ladders to climb on to the machine.
Never climb on to rotating parts such
as the roll unit. These parts may
rotate causing you to slip and suffer
serious injury!
1.5.4 During Operation
Ensure that the working range and the area
around the machine are clear (children!)
before operating the machine.
Always ensure adequate visibility!
Do not stand on the machine while it is in
operation!
Operators must have a valid driving licence
in order to drive on public roads. In the
operating area, the operator is responsible
for third parties.
The person in charge must:
• provide the operator with a copy of the
Operating Instructions, and
• ensure that the operator has read and
understood the instructions.
• make sure that the operator is aware of
the specific regulations relating to the
machine when driving on public roads.
1.6 Servicing &
Maintenance
Ensure that regular checks and inspections
are always carried out within the periods
required by law or specified in these
Operating Instructions.
When carrying out service and maintenance
work always:
• switch off the tractor engine and remove
the ignition key.
• wait until all the machine parts have
stopped moving.
• depressurize the hydraulic system.
Prior to performing maintenance and
servicing work, ensure that the machine is
positioned on solid, level ground and is
secured to prevent it rolling away. Do not
use any parts to climb on to the machine
unless they are specifically designed for this
purpose.
Before cleaning the machine with water,
steam jets (high-pressure cleaning
apparatus) or other cleaning agents, cover
all openings into which, for reasons of safety
or operation, no water, steam or cleaning
agents are to penetrate (bearings, for
instance).
Next, check all hydraulic lines for leaks, loose
connections, chafe marks and damage.
Remedy any deficiencies immediately!
Lubricate all the lubricating points to force
out any trapped water.
When carrying out servicing and maintenance
work, retighten any loose screw connections.
1. Safety Data

Flatliner 500
Operating Instructions
14
1.7 Operating Areas
The operating areas include the 3 point
linkage, hydraulic connections and depth
adjustment equipment as well as all operating
points requiring maintenance.
All operating areas will be specified and
described in detail in the following chapters
on servicing and maintenance.
Observe all safety regulations included in the
Section dealing with Safety, and in the sub-
sequent sections.
1.8 Authorised Operators
Only those persons who have been
authorised and instructed by the operator may
operate the machine. The operator must be
at least 16 years of age.
1.9 Protective Equipment
For operation and maintenance, you require:
• Tight fitting clothing.
• Strong protective gloves (to provide
protection against sharp-edged machine
components).
• Protective goggles (to stop dirt getting into
your eyes).
1. Safety Data

15Flatliner 500
Operating Instructions
2.3 Installation
When carrying out installation and
maintenance work there is a higher risk of
injury. It is important that you familiarise
yourself with the machine and read the
Operating Instructions beforehand.
Operator instruction and initial installation of
the machine are carried out by our service
technicians or authorised distributors.
The machine must not be used in any way
beforehand! The machine can only be
released for operation after instructions have
been provided by our service technicians or
authorised distributors.
• If any modules or parts have been removed
for transportation, these shall be mounted by
our service technicians/authorised dealers
before the instruction takes place.
• Check all important screw connections!
• Lubricate all nipples and joints!
• Check all hydraulic connections and lines (if
applicable) for damage.
2. Transportation and
Installation
Transportation and initial installation of the
machine are described in this chapter.
2.1 Delivery
The machine is normally delivered, fully
assembled, on a (low-bed) truck.
• The machine can be lifted off with a crane,
fork-lift truck, or other suitable lifting
equipment.
When doing so, the weights (see Technical
Data), the centre of gravity and the
attachment points on the machine are to
be taken into account.
Depending on the lifting gear, attachment
is only to be at appropriate points on the
frame.
• The machine can be hitched to a tractor and
driven off a low-loader.
2.2 Transportation
The Flatliner 500 can be transported on public
roads by hitching it up to a tractor or on a low-
bed truck.
• It is important to observe the permitted
dimensions and weights when transporting the
machine.
• Use suitable lifting gear, e.g. a fork-lift truck.
• If the machine is transported on a trailer or a
flat-bed truck, it must be secured using straps
or other devices.
• Before transporting the machine on public
roads, it must be adjusted to its transportation
position and the stipulations relating to road
transportation fulfilled.
• The maximum permissible speed is 25 km /h.
2. Transportation / Installation

Flatliner 500
Operating Instructions
16
2.5 When driving on the
road
When driving on the road the machine must
be converted to the transportation position.
There is a risk of injury on specially
sharpened edges and when
making adjustments on the
machine.
• Couple the machine to the tractor.
• Hook up the hydraulics.
When driving on the road, raise the
machine completely to prevent the
working elements dragging on the
ground.
2.5.1 Hitching-up the
machine
When hitching-up the machine,
ensure that no-one is between the
tractor and the machine.
• Attach the machine to the tractor 3 point
linkage.
• Place the parking stand (if applicable) into
the transportation position.
Connecting the Hydraulic
System (on trailed machines)
Connect the hydraulic system only
when the hydraulic couplings are
depressurised.
2.6 Parking the machine
In order to avoid damage as a result of
moisture, the machine should be parked, if
possible, indoors or under cover.
When manoeuvring the machine,
pay attention to your surroundings.
Ensure that nobody is in the
manoeuvring area (watch for
children!).
2. Transportation / Installation
Mounted Machines
• Park the machine on level and solid ground.
Lower the parking stands (if fitted) to the
desired height.
Lower the machine so that it is supported on
the tines and parking stands.
• Unhitch the machine.
The parking stands have 4 height settings:
Trailed Machines
• Park the machine on level and solid ground.
Lower the machine so that it is supported.
• Disconnect hydraulic lines from the tractor.
• Unhitch the machine.
Fig. 2.02: Parking Position
1. Maintenance
position for carrying out
maintenance work with
machine still attached to
the tractor.
2. Parking position
for tines at full depth.
3. Parking position
for tines in minimum
depth setting.
4. Transport position.
Fig. 2.01: Parking Stand Settings

17Flatliner 500
Operating Instructions
3. Technical Data
Flatliner 500
3m 3.5m 3.8m 4.2m Trailing Kit
Transport Width 2930mm 3465mm 3935mm 4245mm -
Working Width 2610mm 3150mm 3615mm 3930mm -
Length 2500mm 2660mm 2850mm 2950mm +2940mm
Weight 1730kg 2250kg 2435kg 2760kg +1080kg
No. of Tines / Tine Spacing 3 / 812 5 / 630 5 / 720 7 / 550 -
Tractor Power Required (H.P.)* 130/150 140/200 140/200 190/260 -
* It is important to correctly match your implement to your tractor for optimum performance.
Two power ratings are listed above. The lower HP figure relates to tracked tractors, the
higher HP figure relates to wheeled tractors. In instances where a trailing kit is fitted to the
implement the lower figure should be used.
3. Technical Data

Flatliner 500
Operating Instructions
18
4. Adjustment/Operation
4. Adjustment / Operation
1. 3 Point Linkage Mainframe
2. Adjustable Tine Clamps
3. Pro-Lift Tines
4. Roll Adjusters
5. Rear Roll Unit
4.1.1 Mounted Machine
Fig. 4.01: Flatliner 500 (with Double Disc roll)
1
23
4
5
The SIMBA Flatliner 500 is a heavy duty ‘V’
framed subsoiler designed to operate at
depths of 300-500mm. Adjustable tine
clamps offer flexibility of spacing to provide
optimum shatter. Depth control is achieved
using the rear roll, ensuring maximum
consolidation.
4.1 Description

19Flatliner 500
Operating Instructions
4
3
2
1
5
6
7
1. Hitch
2. Drawbar
3. Transport Wheels
4. Toplink (wheel adjustment)
5. Toplink (pitch adjustment)
6. Transport Lock
7. Hydraulic Cylinder
4.1.2 Trailing Kit
Fig. 4.02: Flatliner 500 Trailing Kit
With the Flatliner fitted with this kit the
implement becomes a trailed machine in its
own right. The wheel units as provided in the
kit are used both for depth control and for road
transport. When in road transport the machine
is lifted clear of the ground using a hydraulic
cylinder on each wheel unit.
For depth control in work, each wheel is set
via toplink adjusters to the required working
depth. When in work the hydraulic cylinder on
each wheel is used in the fully closed position.
If the wheel units are used in conjunction with
a rear mounted roll unit, the wheels may be
adjusted to run clear of the ground to ensure
that all possible weight and down force is
transmitted through the roll, increasing
consolidation of moved soil, so conserving
soil moisture and crushing any clods that may
have been brought to the surface.
4. Adjustment / Operation

Flatliner 500
Operating Instructions
20
4.2 Tines
The Flatliner 500 is fitted with with Pro-Lift
tines and points. The tines are arranged in a
‘V‘ frame to give lower draft requirements and
the ability to work progressively deeper.
Different wings are available to suit the soil
conditions and optimise the performance of
the machine.
Coarse tine depth is achieved by moving the
tines up and down in the adjustable clamps
(main working depth is set using the rear roll).
Two additional tines may be added to each
machine to reduce the inter-tine spacing.
Standard Wing
P09060
•Maximum soil disturbance with
minimum draft requirement under normal
circumstances.
•Wing angle reduces wear rates on leg.
Extra Lift Wing
P10392
•Increased lift height and and rake angle
creates greater soil disturbance on all soil
types especially in moister conditions.
•Lower relative distance between edge
of wing and point reduces draft requirement.
•Has ability to work at lower depths with
no decrease in soil disturbance or risk of
smear.
Extra Wide Wing
P10411
•Improved lateral shatter in moist/wet
soils, or non-cohesive soils.
•Ideal for deep vegetable applications
under light/medium soils.
4.3 Pro-Lift Wings
4. Adjustment / Operation
Wear Shroud
P11181
•Wear plate to take soil abrasion so
lower trailing edge of tine does not wear.