SIP 03642 User manual

20
FOR HELP OR ADVICE ON THIS PRODUCT PLEASE CONTACT YOUR DISTRIBUTOR,
OR SIP DIRECTLY ON:
TEL: [phone]
EMAIL: [e-mail] or [e-mail]
www.sip-group.com
Ref: 271115
Please dispose of packaging for the product in a responsible
manner. It is suitable for recycling. Help to protect the
environment, take the packaging to the local amenity tip and
place into the appropriate recycling bin.
5 Ton & 10 Ton
Long Floor Jack
Please read and fully understand the instructions in this manual
before operation. Keep this manual safe for future reference.
03642 & 03647

2
19
DECLARATION OF CONFORMITY
Declaration of Conformity
We
SIP (Industrial Products) Ltd
Gelders Hall Road
Shepshed
Loughborough
Leicestershire
LE12 9NH
England
As the manufacturer's authorised representative within the EC
declare that the
5 Ton Long Floor Jack - SIP Part Number 03642
10 Ton Long Floor Jack - SIP Part Number 03647
Conforms to the requirements of the following directive/s, as indicated.
2006/42/EC Machinery Directive
Signed: …………………………………...
Mr P. Ippaso - Managing Director - SIP (Industrial Products) Ltd
Date: 28/06/2015.
And The Relevant Harmonised Standard/s, including
EN 1494+A1:2008

18
NOTES
3
CONTENTS
Page No. Description
4. Safety Symbols Used Throughout This Manual
4. Safety Instructions
6. Guarantee
7. Technical Specifications
8. Getting to Know Your Floor Jack
8. Operating Instructions
10. Maintenance
12. Troubleshooting
13. Exploded Drawing - 03642
14. Parts List - 03642
15. Exploded Drawing - 03647
16. Parts List - 03647
19. Declaration of Conformity

4
SAFETY SYMBOLS USED THROUGHOUT THIS MANUAL
SAFETY INSTRUCTIONS
Danger / Caution: Indicates risk of personal injury and/or the possibility of
damage.
Note: Supplementary information.
IMPORTANT: Please read the following instructions carefully, failure to do
so could lead to serious personal injury and / or damage to the Floor
Jack.
When using your Floor Jack, basic safety precautions should always be followed to
reduce the risk of personal injury and / or damage to the Floor Jack or load.
Read all of these instructions before operating the Floor Jack and save this user manu-
al for future reference.
The Floor Jack should not be modified or used for any application other than that for
which it was designed.
The Floor Jack was designed for safely lifting loads up to its rated capacity.
If you are unsure of its relative applications do not hesitate to contact us and we will
be more than happy to advise you.
Before operating the Floor Jack always check no parts are broken, that no oil is leak-
ing and that no parts are missing.
Always operate the Floor Jack safely and correctly.
KNOW YOUR FLOOR JACK: Read and understand the owner's manual and labels af-
fixed to the Floor Jack. Learn its applications and limitations, as well as the potential
hazards specific to it.
KEEP CHILDREN AND UNTRAINED PERSONNEL AWAY FROM THE WORK AREA: All visitors
should be kept at a safe distance from the work area; never allow untrained persons
to operate the Floor Jack.
STAY ALERT: Always watch what you are doing and use common sense.
NEVER LEAVE THE FLOOR JACK UNATTENDED: When in use / under load.
HAVE YOUR FLOOR JACK REPAIRED BY A QUALIFIED PERSON: The Floor Jack is in ac-
cordance with the relevant safety requirements. Repairs should only be carried out by
qualified persons using original spare parts, otherwise this may result in considerable
danger to the user and void the warranty.
DANGER! Check that the Floor Jack is in sound condition and good working order be-
fore each use; Take immediate action to repair or replace damaged parts.
17
NOTES

16
PARTS LIST - 03647
Ref. No. Description SIP Part No. Ref. No. Description SIP Part No.
1-1 Frame HY01-00566 1-19 Shaft HY01-00573
1-2 Front wheel HY01-00567 1-20 Washer HY01-00529
1-3 Washer HY01-00512 1-21 Pin HY01-00530
1-4 Snap ring HY01-00513 1-22 Connection bar HY01-00574
1-5 Grease nipple HY01-00514 1-23 Spring HY01-00575
1-6 Rod link HY01-00568 1-24 Snap ring HY01-00533
1-7 Bolt HY01-00516 1-25 Shaft HY01-00576
1-8 Saddle HY01-00569 1-26 Metal plate HY01-00577
1-9 Lock washer HY01-00518 1-27 Lock washer HY01-00536
1-10 Nut HY01-00519 1-28 Snap ring HY01-00537
1-11 Spring HY01-00570 2-1 to 2-30 Complete pump HY01-00578
1-12 Bolt (M10x25) HY01-00521 3-1 Handle base HY01-00579
1-13 Bolt (M10x16) HY01-00522 3-2 Foot pedal HY01-00580
1-14 Snap ring HY01-00523 3-3 Nut M10 HY01-00541
1-15 Shaft HY01-00571 3-4 Washer HY01-00542
1-16 Rear castor HY01-00572 3-5 Bolt (M10x35) HY01-00543
1-17 Nut HY01-00526 3-6 to 3-21 Handle complete HY01-00581
1-18 Snap ring HY01-00527 N/A. Repair kit HY01-00582
5
SAFETY INSTRUCTIONS….cont
WARNING! Only operate on a level and stable surface and never use on soft ground
where the Floor Jack is likely to “sink” whilst in operation.
NEVER STAND ON THE FLOOR JACK: The Floor Jack is not designed for this purpose.
DO NOT dismantle or tamper with the Floor Jack, as this may be dangerous and will
invalidate the warranty.
ALWAYS ensure the load is central on the saddle.
If a problem with the Floor Jack is experienced or suspected stop using the Floor
Jack immediately and contact your distributor for repair.
Do not attempt to lift a load that exceeds the rated capacity of the Floor Jack.
Do not attempt to lift a load beyond the maximum height of the Floor Jack.
This Floor Jack is a lifting device only.
Immediately after lifting, support the load with a pair of appropriately rated jack
stands.
Never work on, under or around a load supported only by the Floor Jack.
Regularly inspect and lubricate the Floor Jack, ensuring that it is in good working or-
der and condition.
Always ensure that the work area is clean and tidy, free from unrelated materials and
has adequate lighting.
When lifting a vehicle ensure a minimum distance of 0.5m between vehicle and
static objects such as doors, walls, etc. to allow for tilting during jacking.
Ensure that all persons are out of the vehicle before jacking.
DO NOT enter the vehicle whilst it is supported on the Floor Jack or axle stands.
Check vehicle weight and recommended lifting points by referring to the vehicle’s
manual. Ensure that the lifting point is not corroded.
DO NOT allow the vehicle to move, or try to start the engine, during jacking.
DO NOT start the engine when vehicle is jacked up.
DO NOT jack a vehicle if this may result in the spillage of fuel, battery acid, or other
dangerous substances.
Check that the Floor Jack saddle is centred and stable on the lifting point (off-centre
loads can slip).
Position the Floor Jack to avoid operating it from under vehicle.
Keep hands, limbs etc. clear of moving parts during the raising and lowering of the
vehicle.
DO NOT top-up the Floor Jack with brake fluid, or other oil types; use only hydraulic
oil.
DO NOT adjust the safety overload valve.
Ensure that there are no persons or obstructions beneath the load before lowering.
Clean and stow the Floor Jack correctly, with the ram in the down position, DO NOT
leave it extended; ensure storage area is dry.
IMPORTANT! Ensure that you can see the saddle and jacking point throughout the
jacking operation in case there is any relative movement.
Failure to follow the warnings in this manual, may result in personal injury and/or prop-

6
SAFETY INSTRUCTIONS….cont
Danger: Never lift a load greater than that which the jack was designed,
overloading can lead to personal injury or damage to the racing jack.
Danger: Never use the Floor Jack to hold the load; after
lifting, immediately support the lifted vehicle with a pair of
appropriately rated jack stands.
CAUTION: The warnings and cautions mentioned in this user manual can not cover all
possible conditions and situations that may occur. It must be understood by the oper-
ator that common sense and caution are factors which cannot be built into this prod-
uct, but must be applied.
This SIP Floor Jack is covered by a 12 month parts and labour warranty covering failure
due to manufacturers defects. This does not cover failure due to misuse or operating
the Floor Jack outside the scope of this manual - any claims deemed to be outside
the scope of the warranty may be subject to charges Including, but not limited to
parts, labour and carriage costs.
This guarantee does not cover consumables such as oil etc.
In the unlikely event of warranty claims, contact your distributor as soon as possible.
GUARANTEE
Note: Proof of purchase will be required before any warranty can be hon-
oured.
erty damage.
Understand the operating environment; Before each use the operator should assess,
understand and where possible reduce the specific risks and dangers associated
with the operating environment. Bystanders should also be made aware of any risks
associated with the operating environment.
15
EXPLODED DRAWING - 03647

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PARTS LIST - 03642
Ref. No. Description SIP Part No. Ref. No. Description SIP Part No.
1-1. Frame HY01-00510 1-19. Shaft HY01-00528
1-2. Front wheel HY01-00511 1-20. Washer HY01-00529
1-3. Washer HY01-00512 1-21. Pin HY01-00530
1-4. Snap ring HY01-00513 1-22. Connection bar HY01-00531
1-5. Grease nipple HY01-00514 1-23. Spring HY01-00532
1-6. Rod link HY01-00515 1-24. Snap ring HY01-00533
1-7. Bolt HY01-00516 1-25. Shaft HY01-00534
1-8. Saddle HY01-00517 1-26. Metal plate HY01-00535
1-9. Lock washer HY01-00518 1-27. Lock washer HY01-00536
1-10. Nut HY01-00519 1-28. Snap ring HY01-00537
1-11. Spring HY01-00520 2-1 To 2-30. Pump complete HY01-00538
1-12. Bolt (M10x25) HY01-00521 3-1. Handle base HY01-00539
1-13. Bolt (M10x16) HY01-00522 3-2. Foot pedal HY01-00540
1-14. Snap ring HY01-00523 3-3. Nut M10 HY01-00541
1-15. Shaft HY01-00524 3-4. Washer HY01-00542
1-16. Rear castor HY01-00525 3-5. Bolt (M10x35) HY01-00543
1-17. Nut HY01-00526 3-6 To 3-21. Handle complete HY01-00544
1-18. Snap ring HY01-00527 N/A. Repair kit HY01-00545
7
TECHNICAL SPECIFICATIONS
E
D
A
C
B
Lifting Capacity 10 Ton Maximum Height (C) 560mm
Depth (A) 1540mm Saddle (D) 150mm
Minimum Height (B) 160mm Width (E) 480mm
Lifting Capacity 5 Ton Maximum Height (C) 560mm
Depth (A) 1420mm Saddle (D) 130mm
Minimum Height (B) 150mm Width (E) 364mm
03647:
03642:

8
Inspect before each use. Do not use if broken, bent, cracked or damaged parts are
noted. Any jack that appears damaged in any way, or operates abnormally should
be removed from service immediately. If the jack has been or suspected to have
been subjected to a shock load (a load dropped suddenly, unexpectedly upon it),
immediately discontinue use until the jack has been checked by an authorised ser-
vice centre / agent (contact distributor or SIP for a list of authorised service centres). It
is recommended that an annual inspection be done by a qualified per-son/s.
OPERATING INSTRUCTIONS
GETTING TO KNOW YOUR JACK
PRE-OPERATION CHECKS
Lifting Arm
Handle
Front Wheel
Rear Castor
Foot Pedal
Release Knob
Handle
Lock
Handle Base
Grease Nipple
Saddle
Grease Nipple
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EXPLODED DRAWING - 03642

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TROUBLESHOOTING
Symptom Possible Causes Corrective Action
Jack will not lift load. Release valve not tightly closed.
Load is too heavy.
Ensure release valve tightly closed.
Consider higher capacity jack.
Jack will lift, but not
maintain pressure.
Release valve not tightly closed.
Hydraulic unit malfunction.
Ensure release valve tightly closed.
Discontinue use, contact supplier.
Jack will not lower after
unloading.
Reservoir overfilled.
Linkages binding.
Low oil level.
Drain oil to proper level.
Clean and lubricate moving parts.
Ensure proper oil level.
Low oil level.
Air trapped in system.
Ensure proper oil level.
With the ram fully retracted, remove
the oil fill bung to let pressurized air
escape. Reinstall the oil fill bung.
Poor lift performance.
Will not lift to full extension. Low oil level. Ensure proper oil level.
9
OPERATING INSTRUCTIONS….cont
LOWERING THE JACK
1. Push the handle into the handle base, use the bolt, washer and nut in the handle
base to secure.
2. Close the release valve by turning the release knob clockwise until firm resistance is
felt.
3. Locate the lifting point, centre the jack saddle under the lifting point.
4. Ensure the handle lock is released and the handle can move freely.
5. Pump the handle or foot pedal to contact the lifting point; continue to pump the
handle until the load reaches the desired height.
6. Transfer the load immediately to appropriately rated jack stands.
1. Raise the load high enough to allow it to clear the jack stands.
2. Carefully remove the jack stands.
3. Slowly turn the release knob anti-clockwise to open the release valve - Never turn
the release knob more than a ¼ of a turn at a time.
4. Allow the load to slowly lower to its original position.
5. Remove the jack from under the vehicle.
Caution: Take care when lowering the jack that nothing can get trapped
in the moving parts of the jack, or under the load.
Note: Follow the vehicle manufacturer’s recommended guidelines for lift-
ing. Engage the emergency brake and chock each un-lifted wheel in both
directions to prevent inadvertent vehicle movement.
Note: Refer to the vehicle manufacturer owner’s manual to locate ap-
proved lifting points on the vehicle.
Note: After removing the jack from under the vehicle, fully lower the saddle
to reduce ram exposure to contamination.
NEVER use the hydraulic jack as a stand alone device! ALWAYS
transfer the lifted load IMMEDIATELY to a pair of appropriately rated
jack stands. Use one pair of jack stands per vehicle. Do not exceed
the rated capacity.

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ADDING OIL
MAINTENANCE
OIL CHANGE
For the best performance and longest life, completely change the oil at least once
per year. Always dispose of hydraulic oil in accordance with local regulations.
1. Lower the saddle to its lowest position (turn the release knob anti-clockwise).
2. Remove the metal plate covering the ram.
3. Remove the oil fill bung fully from the hydraulic unit.
4. Tilt the jack and drain all of the oil into a suitable container.
Note: Do not touch or use the handle when filling with oil.
1. Lower the saddle to its lowest position (turn the re-
lease knob anti-clockwise).
2. Remove the metal plate covering the ram.
3. Remove the oil fill bung fully from the hydraulic unit.
4. Pull back on the handle until the handle is nearly
horizontal.
5. Top the oil up if required; The oil level should be
visible in the filler hole.
6. Refit the oil fill bung.
Oil fill bung
Note: Contact your local authority on how / where to dispose of the waste
oil.
Recommended Oil - ISO 15.
Oil Capacity - 03642 480ml (approx.) 03647 - 1050 ml (approx.).
Note: Due to the size and weight of the jack, at least 2 persons are re-
quired to safely perform this operation.
5. Return the jack to an upright position.
6. Pull back on the handle until the handle is nearly horizontal.
7. Fill with hydraulic oil until the oil reaches the bottom of the oil fill hole.
8. Wipe away any excess oil.
9. Refit the oil fill bung & metal plate.
11
MAINTENANCE….cont
A periodic coating of light lubricating oil to pivot points, axles and hinges will help to
prevent rust and assure that wheels, castors and pump assemblies move freely.
Some grease should also be applied to the main pivot and the front wheels through
the grease nipples.
LUBRICATION
CLEANING
Periodically check the pump piston and ram for signs of rust or corrosion. Clean as
needed and wipe with an oily cloth.
1. Remove the oil fill bung.
2. Insert the handle into the handle base.
3. Turn the release knob anti-clockwise to open the release valve.
4. Pump the handle up and down quickly several times, this will purge the air from the
system.
5. Refit the oil fill bung.
Note: Never use sandpaper or abrasive material on these surfaces.
If air gets into the hydraulic system the jack will not operate correctly and will need to
be bled. To bleed air from the hydraulic system, follow the instructions below.
BLEEDING