Skylift Mini-Linesman User manual

AVE I
1
SAFETY
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2
PERIODIC
INSPECTION LIST
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3
MACHINE
COMPONENTS
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4
V
CHASSIS/ STEERING
DRIVE GROUP
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5
ENGINE
KUBOTA DIESEL
y
6
"S
HYDRAULICS
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7
N
REMOTE CONTROL
DRIVE FUNCTION ONLY
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8
V
TRAILER
y
9
WARRANTY
J
10
V
N
J
600312

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SKYLIFT
OPERATION and SAFETY
For maximum stability, tracks of chassis should remain extended
out to maximum width unless traveling through a narrow area or
gate.
WARNING
BOOM MUST REMAIN IN STOWED POSITION WHILE
TRAVELING WITH TRACKS RETRACTED TO THE
35 INCH WIDTH. BOOM MUST REMAIN IN STOWED
POSITION UNTIL OUTRIGGERS ARE DEPLOYED
WARNING
You may ONLY travel with the unit in high speed when driving it
straight.
The machine must be low speed when making turns.
Check and grease track tensioner every eight (8) to ten (10) hours
of operation.
Once outriggers are deployed, make sure pins to lock socket are
correctly inserted.

SAFETY DECALS
ADANGER
A MOVING OUTRIGGER
WILL CAUSE
SERIOUS CRUSHING INJURY
• DO NOT OPERATE ANY OUTRIGGER UNLESS YOU
OR A SIGNAL PERSON CAN SEE THAT PERSONNEL
AND OBSTRUCTIONS ARE CLEAR OF THE
OUTRIGGER AND ITS CONTACT POINT.
601468
ELECTROCUTION HAZARD
DEATH OR SERIOUS INJURY
WILL RESULT FROM CONTACT WITH
THIS MACHINE, TRUCK OR TRUCK
ATTACHMENTS IF THEY SHOULD
BECOME ELECTRICALLY CHARGED
KEEP CLEAR OF TRUCK AND LOAD
617894
A DANGER
FALLING FROM PLATFORM
WILL RESULT IN
DEATH OR SERIOUS INJURY
> PLATFORM PERSONNEL MUST WEAR A BODY HARNESS
WITH AN APPROPRIATE LANYARD ATTACHED TO ANCHOR
PROVIDED.
» PLATFORM DOORS AND/OR CHAINS, IF PROVIDED, MUST
BE SECURELY UTCHED.
617902

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A DANGER
AN UNTRAINED OPERATOR
SUBJECTS HIMSELF AND
OTHERS TO
DEATH OR SERIOUS INJURY
YOU MUST NOT OPERATE
THIS MACHINE UNLESS
* You have been trained in the safe operation of this
machine.
* You have read, understand and follow the safety and
operating recommendations contained in the machine
manufacturer's manuals, safety signs attached to
equipment, your employer's work rules and applicable
government regulations.
* You are sure the machine is operating properly and has
been inspected and maintained in accordance with
manufacturer's manuals.
* You are sure that all safety signs, guards and other
safety features are In place and In proper condition.
601427
ADANGER
OUTRIGGER CONTACT WILL CAUSE
SERIOUS CRUSHING INJURY
STAND CLEAR
6014S0

ry
DECALS
CHECK ROTATION
BOLTS WEEKLY!
DC PUMP
ON
OFF
DC PUMP
LIGHT ON INDICATES
OUTRIGGERS EXTENDED
AND PINNED IN PROPER
LOCATION FOR MACHINE
OPERATION
Qitf Oi,
ALIGN
%FAST
^^LOW
% ^
ALIGN
BOOIVI
\
DRIVE
CONTROLS
/ \
CONTROLS

V
DECALS
GROUNDING
LUG
PULL OUT
E-STOP
FOR
OPERATION
DIESEL ONLY
DO NOT DRILL
HOLES
IN BUCKET

/T
DECALS
REMOVE FOR OPERATION
DOWN DOWN
FRONT REAR TRACK
OUTRIGGER OUTRIGGER EXTENSIONS
UP
UP
DRIVE
CAUTION
DRIVE
nOWN DOWN
TRACK REAR FRONT
EHENSIONS OUTRIGGER OUTRIGGER
UP UP
OUTRIGGERS MUST BE PINNED
FOR BOOM OPERATION!

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s afely
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mm
p.y>^':7' y '

Safety alert symbol
This Safety Alert Symbol means:
ATTENTIONI BECOME ALERT!
YOUR SAFETY IS INVOLVED!
The Safety Alert Syn)l)ol Identifies Important
safety messages on machines, safety
signs, in manuals, or elsewhere. When you
see this symbol, t)e alert to the possibility of
personal injury or death. Follow the instruc
tions in the safety message.
Why Is SAFETY important to You?
• ACCIDENTS CAUSE INJURY AND DEATH
3 BIG REASONS; • ACCIDENTSCOSTTIMEANDMONEY
• ACCIDENTS CAN BE PREVENTED

Foreword
IKs SsMy MsniBl b liitnKled b piM
out tonis of fte basic safB^ Mons
wKch iray be enoiiiteied Mg Ijn
nom^ opnsllon and meMnann of
ynff machkid and suggest posslle
ways <f dating lOi tese eonSfions.
Tl^ mnualIs NOT a aMuts for
ttenmilaobm'siiaiitt^^
Adiffional iHacaidons ba neces-
saiy, depmbig on assdnienis ised
and Mmiota atAa woMta orm the
mice ana.Itie BBnubctunr has i»
direct ooM over machine apiialion,
opeRixi, inspecfon, lubiicafon, Of
mdiAannoe. Dier^ it b YOlffi
lespoiBixffiy to u» good safely
ina&esntaseanas.
lite Monnalion pnrided htin nraiual
»;iplenient8 hespedtic Monn^
about ynff iradilne lliatis coMied In
the flenutetmei's maraalls). Oa»r
infoniBlion wiiidi nay aliect jts safe
(prafion of yffiirniKhbn Is contaM
HI saf^^ In ItBuance leqi^
nnfl^ safety jBosnms,
^codes, local, stata/poim, and
fedaajjaiis, ndes, and rapUons.
AT1BniONtFY(HIDOI»r
HAVEIHEIIAMH'ACTVfl-
ER-8HANUAL(S) FOR YOUR
PARIKUUHABBAL
DEyi(£,GEtAR9U(S-
IffitlT MANUAL FROjiYWR
EMI>U)YER,EQUIt>MeiT
DEAlfRiORFRfflinS
MANUFACnfflEROFYCHiR
AEnALI£ViQE.KEB>n(IS
SAFEIYIiANUALAND
THEHAMIFACnRlEirS
IIANUAMS) WITH THIS
AEHALOEVia. READ AND
IMDERSTAWTIffillANU-
FACniRBI'SHANUAUS)
BEFORE OPERATOffi.
A

A word to the user/operator
itlsYDII)ns)»idii^bn^a«liaiiiB8lsi8)eils
aafc^innuaiaridtsnieH&ctBHlBiiis^
OpfiwlVfS^BSfQOBnCB. irUssai^nisnusGBMs
you step^step tioQu^ your wolfcing
in reading tfis ntanual you wl n(to Ml any iuMon
depkitg an unsafe work procedure or sM
labeled tuth with the wftb and tin
T on file iiMon. Each Hnlion Is also nipbe^
and the same number appears ^tte text in parerMs.
This number is placed atthe end of the written text that
ref^tothellifitrate
While soine of the Blustrations appear^ In this rnanual
are n the natiro of "carioensr, tlQs appi^^
solely asarneans to prornole your atMn to il» text
Asn^ repeatedy througf^ Ihb tnanual. ^
ManuliuAieie of Aerial Dev^
Council (^D1X?1 are very sedous about
human lie and hesii caused unsafe practice.
Ronember thai YOU are the key to saf^. Good sal^
practioesnotor^pioteotyoubute^pr^.^
aroiflid you. Stu^ fiis and the iiBnufBcti^
maf^(s) for your speciilc aerial device. Make them a
wodQ'ng |»tt of your safety pjogran). Ke^ m mind that
ths aa^ m^ Is wta o(^ for vefide mounted
dete f'taclioe aa other ueuai and ctMary
safe woii(^ precaito, andabove ail-
RBiEIIBSf-SAFEnriSUPTOYOU
m
CAN PREVEf^SERKM^ SUURYOR DEATH

Types of aerial devices
ArtioMad Boom Aerial Devices
(insulated or non-Insulated)
Devices (insulted or non-lnsulatsd)

types of aerial devices
a
/—s

Safety - before you do anything
For Safe Operation
flSmenibfiisofttncmnBiStbequ^find
auffbMtDpnfonnMp (2)
TobeciaBaBiiywtiust;
• undBtatardthe wienfeis^^
the manufKturer, conipffly nM, and OSKA
regulailons;
• have biMg. inG(u(&ig actual operation of tMs
aerisl device;
•loMandfeilow&iesal^iuleaandrfiQuI^
fortheloyte.
A DANGER: Uw of this tnachto by an untrained
peison can re«A in severe i#y or (Ml
On tf» job. yoi arK) your crew (iNJSt not use (bugs or
akfiho^th^cnirr^atetReea
Ai9Qf»Cftpipso^Qrm<«ie^i^
medtelffiMnrsganlngvMffornotfwcanaafeiy
The ^oumi crew msntber iTBist know tHW to low^
taihe lower controls and rasoA procedures.
KHwlianlK-UVEb||taii
2
RIGHT

Safety - before you do anything
•bispflGt your a^tiwioeeafih day,foOow^
idfiWsgiidel^s^fDflhlnt^
ei|i4m6fii,lrriudingfillx^
b^&ej[Hitngiiffik(inioiii8ra^
•IQww#iecsMi^axio|)«ti6igchaiBil6jBlto
[Bschro, B()cludta9 ntsAnff) poRi&d
-Knnrthew#lor8&(mlDte
Wg Loads WSh An Aerial Device'.)
• Neveriefflow any part of the aeiial device [except
ssMoe).
• [f yoiff asriiil device Is instW ke^ iiu ^tsMd part
of tie booissGiBsi. dry and free of 0(1 or grease.
-(teverimdl^anypartoftheaKiBldevtoiiiM
ufsKlursi'spennyon.
-Latclip(atfofmdoor|ieqiMie^
- Securefy (Mary 83f^ (kins aaoss door open-
- Fasten yourfaB pn^edondeviQB toflie anchorp(^
you start.
-f^aBowunauBioiatito
-f(eep(^nvay6nav8iili!lBiiif8)tx)m
- Be^ricaly sr^tt»ve^ (if appliia^.
-IMaint^spkiedti^iBnoesf^eleetiic
andappa!^.
- Use insuisM com rnatB when requ^
- t<ev^ use noiHnsuM aeria! devices near power
-DonotiaeffiiBedaldevicetollftwp^niaAQrpuii
cG^iBiiessftisspecSfialydesi^andialadfv
such loads.
- Wear y(»ir Mted and aleeyn when 1^
- Ai^cnw tnefltoiihen lowiing 0^
—Use Outrimer nacb (when aniSc^.
- ConBmstote wfft cTSw tnerntos^
fdim.
-UseBtaxn(ifs9)pflC8bie).
- (Xscussyourwodcpians p^to peMhg]^^
~ Wearyour Insult haid hat
-UseVef^banierfiR.
- Whenever you leflye your asikd (tevioe uKttt^
always kNnr fin ix)offl aiKl plafionn Of
(nenis D ineir Mispon pwitKin. cnQaQS
brake, stop the en^, ami remove the key.
~ ICnow when the next Ming (&iec&to
is due, and do n(A operate the unit I the has net
beenpeitbmied.
- Undsfsiaid hand, flag and hom signals.
M£d(9 sure you imdoidand the rules ccv^ traffic a^
yourlobsib. Kiiow what ai sip, flags, and neiklngs
mean. l(how whan to use igiis, turn sl^i Sasheis, and
iChov ffldtmftntsncfthenito.

Safety - before you do anything
ProtedYourfflIf
W»oriMdtte|wMlnciottdi«nd|MnRml
iiMyMceibswItojouotiiSailtvbirlAcm-
roiimviteiwBl;
-Saii^MorlianKss&tai^
-Salely^
-FMaUffi
-Sai^E^gog^iirbceslWd
-lfl8Ulat9d^,Sl98»BS
-tisiM9(l>IMib.amis,in^&lilanl(8is
-Insured tels
-WdweailBrgur
—CtttnCMig
Ww«lialg«»isne«M.donitUiBGlnni».(3)
AWiUailHQ: Do NOTtwsiooss clatl6«n«kto.
san«vin»sifdn6dloii8liair.OftNOT«8af
iiqilHMea,lnEeiaa(Mia.VVta|i|ita«
edffi^RistcantsaA'nsgvmii^iryorM.
itotmrlnail-ffllyoortedlaL

Safety - before you do anything
Be Alert!
aM eM l£andltee!(9nsiisM;«Wi6S8iai) Qston
aiKlbaestabi these ftemsaeanUle and eoytogat
».KtawCPa(^
Be Aware!
Take &iventa^ ef tiaining progfams offered.
Be Careful!
Hunair error Is cawed by oiaiy fEte
ru8h^ to get a|ob done lat^ Qvarioad,
c^patlon^ and Bicofiol to r»ro
Dtt aeria) device cffii be fixed In a diort perkxl o( ire, tRit
seikHis Bjury or d^ lias a devaslsiiRg efi^
safety Sid tltt safe^ d oth^, enoous^ your
yioifcersto actsa^. Do notferceoroversidertdyoursdf
beyond your capab^es based on tiair^ and expeij-
ence. Use the proper tool for the job at liand. Do not use
txx)(sande(M^b^th^(fe8i6nc8pabiiie9.
flRSTAO
Ptaytt8afB.KiHwbo»tosini{nQnliei|>i

Safety - before you do anything
Know Your Equipment
Aalddmices(ffi9rhllieftopa^cB|«%,niech>
ai^iKMBRaice,lsm(i8du8as,eli.,saynir
kOM^gioiBBeiialiisitoRivndh^ywsat^
Knffiy()uiaeiW<ln&&Ki8wliawtDfif)^
inas on your anial dsvla. Kmw the piipose of ill (tie
cmtnb, gai^, bbeb Old bidkabBi Krww
tatad bd capai%, qieed isngs, bidibig and ^eobig
(toaiS«l(ags,luntii««&B,opeiatiRgcto8na^
puid sl(9eliA..I^ In tatitin.soow, kiB,
«nxl, looss giBwi, ad gniinl, ^ elc^ dian^ tl>«
opaiSBiHi capsules of your aolaUlsviis. Study 010
DANGER, WAfWDffi. end CAUTION saMy^on your
8»U device and d DANGBl WARNING, GAUTK»I and
INFORMATKWnolffilniheopeistai's manual.
SlWYTICMANUFACIUREirSOreRA'RSrSMANU-
ALBEFOj^OPERATraHEffinALOEVRX. IF
THBSfSNOMANltAtVlinH-nEABlALDEVIGE-
6Er(»IESraWITra<X£YQUSTAnrW0RIC(S)
FTHEREISSOtraHMGINTHEimjALYOUDCm
UNDERSTANO,ASKYOUR8UPERViSCmTOE)m»(
IT TO YOU.
ATTBnKNbmnoBBlcovHs'itafaiBacfeea
for AAlal Dsviiia. If yoiffsfflial device be()u[pped
watobtf (tolcesortpsiM ncessow readlhe
nianuyurei^cpaa&igaidssi^inani^per-
taMigtoMsi#iwitl)M usdq It
(^youretutpgni&tUaiinyeulinwIisirRaiimbs.