Toro 7383 User manual

FormNo.3374-931RevB
Workman®HDXUtilityVehicle
ModelNo.07383—SerialNo.313000001andUp
ModelNo.07384—SerialNo.313000001andUp
ModelNo.07384TC—SerialNo.313000001andUp
ModelNo.07386—SerialNo.313000001andUp
ModelNo.07386TC—SerialNo.313000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3374-931*B

Thismachineisautilityvehicleintendedtobeusedby
professional,hiredoperatorsincommercialapplications.Itis
primarilydesignedforthetransportofimplementsusedin
suchapplications.Thisvehicleallowsforthesafetransport
ofanoperatorandonepassengerintheidentiedseats.The
bedofthisvehicleisnotsuitableforanyriders.
ThisproductcomplieswithallrelevantEuropeandirectives.
FordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Theengineinthisproductisnotequipped
withasparkarrestedmufer.Itisaviolationof
CaliforniaPublicResourcecodeSection4442touse
oroperatethisengineonanyforest-covered,brush
covered,orgrass-coveredlandasdenedinCPRC4126.
Otherstatesorfederalareasmayhavesimilarlaws.
Introduction
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
Contents
Introduction..................................................................2
Safety...........................................................................4
SafeOperatingPractices...........................................4
Supervisor’sResponsibilities.....................................4
BeforeOperating....................................................4
Operation...............................................................5
Maintenance...........................................................6
SoundPressure.......................................................6
Vibration................................................................6
SafetyandInstructionalDecals.................................7
Setup...........................................................................12
1InstallingtheSteeringWheel(TCModels
Only)................................................................12
2InstallingtheROPS(TCModelsOnly)....................12
3CheckingtheFluidLevels.....................................13
ProductOverview.........................................................13
©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Controls...............................................................13
Specications........................................................17
Attachments/Accessories........................................17
Operation....................................................................17
CheckingtheEngineOilLevel.................................17
AddingFuel...........................................................18
CheckingtheCoolingSystem...................................19
CheckingtheTransaxle/HydraulicFluid
Level.................................................................20
CheckingtheHighFlowHydraulicFluid(TC
modelsonly)......................................................20
CheckingtheFrontDifferentialOilLevel
(Four-wheeldrivemodelsonly).............................21
CheckingtheTorqueoftheWheelNuts.....................21
CheckingtheTirePressure......................................21
CheckingtheBrakeFluid.........................................22
Pre–startingChecks................................................22
StartingtheEngine.................................................22
DrivingtheVehicle.................................................23
StoppingtheVehicle...............................................23
StoppingtheEngine...............................................23
BreakinginaNewVehicle.......................................23
CheckingtheInterlockSystem.................................23
OperatingCharacteristics........................................24
Passengers.............................................................24
Speed....................................................................25
Turning.................................................................25
Braking.................................................................25
TipOvers..............................................................25
Hills......................................................................26
LoadingandDumping............................................26
UsingtheDifferentialLock......................................27
FourWheelDrive(Four-wheeldrivemodels
only).................................................................27
TransportingtheVehicle.........................................27
TowingtheVehicle.................................................28
TowingaTrailerwiththeVehicle..............................28
HydraulicControl...................................................28
Maintenance.................................................................30
RecommendedMaintenanceSchedule(s)......................30
HeavyDutyOperation............................................31
PremaintenanceProcedures........................................31
UsingtheBedSafetySupport...................................32
RemovingtheFullBed............................................32
InstallingtheFullBed.............................................32
JackingtheVehicle..................................................33
RemovingtheHood...............................................34
Lubrication...............................................................35
GreasingBearingsandBushings...............................35
EngineMaintenance..................................................36
InspectingtheCarbonCanisterAirFilter...................36
ServicingtheAirCleaner.........................................37
ChangingtheEngineOilandFilter...........................37
ReplacingtheSparkPlug.........................................38
FuelSystemMaintenance...........................................38
ReplacingtheFuelFilter..........................................38
InspectingtheFuelLinesandConnections.................39
ElectricalSystemMaintenance....................................39
Fuses....................................................................39
JumpStartingtheVehicle.........................................40
ServicingtheBattery...............................................40
DriveSystemMaintenance.........................................41
ChangingtheFrontDifferentialOil(Four-wheel
drivemodelsonly)...............................................41
InspectingtheConstantVelocityBoot(Four-wheel
drivemodelsonly)...............................................41
AdjustingtheShiftCables........................................42
AdjustingtheHigh–LowCable................................42
AdjustingtheDifferentialLockCable........................42
InspectingtheTires................................................42
CheckingtheFrontWheelAlignment........................43
CoolingSystemMaintenance......................................44
RemovingDebrisfromtheCoolingSystem................44
ChangingtheEngineCoolant...................................44
BrakeMaintenance....................................................45
AdjustingtheParkingBrake.....................................45
AdjustingtheBrakePedal........................................46
BeltMaintenance......................................................47
AdjustingtheAlternatorBelt...................................47
ControlsSystemMaintenance.....................................47
AdjustingtheClutchPedal.......................................47
ConvertingtheSpeedometer....................................48
HydraulicSystemMaintenance....................................48
ChangingtheHydraulicFluidandCleaningthe
Strainer..............................................................48
ReplacingtheHydraulicFilter..................................49
ChangingtheHighFlowHydraulicOilandFilter
(TCmodelsonly)................................................49
RaisingtheBoxinanEmergency..............................50
Storage........................................................................52
Schematics...................................................................53
3

Safety
ThemachinemeetstherequirementsofSAEJ2258.
Supervisors,operatorsandservicepersonsshouldbefamiliar
withthefollowingstandardsandpublications:(Thematerial
maybeobtainedfromtheaddressshown).
•FlammableandCombustibleLiquidsCode:
ANSI/NFPA30
•NationalFireProtectionAssociation:
ANSI/NFPA#505;PoweredIndustrialTrucks
ADDRESS:
NationalFirePreventionAssociation
1BatterymarchPark
Quincy,Massachusetts02269
•ANSI/ASMEB56.8PersonalBurdenCarriers
ADDRESS:
AmericanNationalStandardsInstitute
25West43rdStreet
NewYork,NewYork10036
•ANSI/UL558;InternalCombustionEnginePowered
IndustrialTrucks
ADDRESS:
AmericanNationalStandardsInstitute
25West43rdStreet
NewYork,NewYork10036
or
UnderwritersLaboratories
333PngstenRoad
Northbrook,Illinois60062
SafeOperatingPractices
WARNING
TheWorkmanisanoff–highwayvehicleonly,and
isnotdesigned,equipped,ormanufacturedforuse
onpublicstreets,roads,orhighways.
TheWorkmanwasdesignedandtestedtooffersafeservice
whenoperatedandmaintainedproperly.Althoughhazard
controlandaccidentpreventionpartiallyaredependent
uponthedesignandcongurationofthemachine,these
factorsarealsodependentupontheawareness,concern,and
propertrainingofthepersonnelinvolvedintheoperation,
maintenanceandstorageofthemachine.Improperuseor
maintenanceofthemachinecanresultininjuryordeath.
Thisisaspecializedutilityvehicledesignedforoff–roaduse
only.Itsrideandhandlingwillhaveadifferentfeelthanwhat
driversexperiencewithpassengercarsortrucks.Sotaketime
tobecomefamiliarwithyourWorkman.
NotalloftheattachmentsthatadapttotheWorkman
arecoveredinthismanual.SeethespecicOperator’s
Manualprovidedwitheachattachmentforadditionalsafety
instructions.Readthesemanuals.
Toreducethepotentialforinjuryordeath,complywith
thefollowingsafetyinstructions:
Supervisor’sResponsibilities
•Makesureoperatorsarethoroughlytrainedandfamiliar
withtheOperator’sManualandalllabelsonthevehicle.
•Besuretoestablishyourownspecialproceduresand
workrulesforunusualoperatingconditions(e.g.slopes
toosteepforvehicleoperation).Usethespeedlimiter
switchifhighspeedcouldresultinasafetyorvehicle
abusesituation.
BeforeOperating
•Operatethemachineonlyafterreadingandunderstanding
thecontentsofthismanual.Areplacementmanualis
availablebysendingcompletemodelandserialnumber
to:TheToro®Company,8111LyndaleAvenueSouth,
Minneapolis,Minnesota55420.
•Neverallowchildrentooperatethevehicle.Never
allowadultstooperateitwithoutproperinstructions.
Onlytrainedandauthorizedpersonsshouldoperate
thisvehicle.Makesurealloperatorsarephysicallyand
mentallycapableofoperatingthevehicle.
•Thisvehicleisdesignedtocarryonlyyou,theoperator,
andonepassengerintheseatprovidedbythe
manufacturer.Nevercarryanyotherpassengersonthe
vehicle.
•Neveroperatethevehiclewhenundertheinuenceof
drugsoralcohol.
•Becomefamiliarwiththecontrolsandknowhowtostop
theenginequickly.
•Keepallshields,safetydevicesanddecalsinplace.Ifa
shield,safetydeviceordecalismalfunctioning,illegible,
ordamaged,repairorreplaceitbeforeoperatingthe
machine.
•Alwayswearsubstantialshoes.Donotoperatethe
machinewhilewearingsandals,tennisshoes,orsneakers.
Donotwearloosettingclothingorjewelrywhichcould
getcaughtinmovingpartsandcausepersonalinjury.
•Wearingsafetyglasses,safetyshoes,longpants,anda
helmetisadvisableandrequiredbysomelocalsafetyand
insuranceregulations.
•Keepeveryone,especiallychildrenandpets,awayfrom
theareasofoperation.
4

•Beforeoperatingthevehicle,alwayscheckallpartsof
thevehicleandanyattachments.Ifsomethingiswrong,
stopusingvehicle.Makesuretheproblemiscorrected
beforevehicleorattachmentisoperatedagain.
•Sincegasolineishighlyammable,handleitcarefully.
–Useanapprovedfuelcontainer.
–Donotremovethecapfromthefueltankwhenthe
engineishotorrunning.
–Donotsmokewhilehandlingfuel.
–Fillthefueltankoutdoorsandtoaboutoneinch
belowthetopoftank(bottomofllerneck).Donot
overll.
–Wipeupanyspilledfuel.
•Operatevehicleonlyoutdoorsorinawellventilatedarea.
•Useonlyanapprovednonmetal,portablefuelcontainer.
Staticelectricdischargecanignitefuelvaporsina
ungroundedfuelcontainer.Removethefuelcontainer
fromthebedofthevehicleandplaceitontheground
awayfromthevehiclebeforelling.Keepthenozzle
incontactwiththecontainerwhilelling.Remove
equipmentfromvehiclebedbeforelling.
•Checkthesafetyinterlocksystemdailyforproper
operation.Ifaswitchshouldmalfunction,replacethe
switchbeforeoperatingmachine.
Operation
•Theoperatorandpassengershoulduseseatbeltsand
remainseatedwheneverthevehicleisinmotion.The
operatorshouldkeepbothhandsonthesteeringwheel,
wheneverpossible,andthepassengershouldusethehand
holdsprovided.Keeparmsandlegswithinthevehicle
bodyatalltimes.Nevercarrypassengersintheboxor
onattachments.Rememberyourpassengermaynotbe
expectingyoutobrakeorturnandmaynotbeready.
•Neveroverloadyourvehicle.Thenameplate(located
underthemiddleofthedash)showstheloadlimitsfor
thevehicle.Neveroverllattachmentsorexceedthe
vehiclemaximumgrossvehicleweight(GVW).
•Whenstartingtheengine:
–Sitonoperator’sseatandensurethattheparking
brakeisengaged.
–DisengagePTO(ifsoequipped)andreturnthehand
throttlelevertotheOffposition(ifsoequipped).
–Makesurethehydraulicliftleverisinthecenter
position.
–MoveshiftlevertoNeutralandpresstheclutchpedal.
–Keepyourfootoffoftheacceleratorpedal.
–TurntheignitionkeytotheStartposition.
•Usingthemachinedemandsattention.Failuretooperate
vehiclesafelymayresultinanaccident,tipoverofthe
vehicle,andseriousinjuryordeath.Drivecarefully.To
preventtippingorlossofcontrol,takethefollowing
precautions:
–Useextremecaution,reducespeed,andmaintain
asafedistancearoundsandtraps,ditches,creeks,
ramps,anyunfamiliarareas,orotherhazards.
–Watchforholesorotherhiddenhazards.
–Usecautionwhenoperatingthevehicleonasteep
slope.Normally,travelstraightupanddownslopes.
Reducespeedwhenmakingsharpturnsorwhen
turningonhillsides.Avoidturningonhillsides
wheneverpossible.
–Useextracautionwhenoperatingthevehicleon
wetsurfaces,athigherspeeds,orwithafullload.
Stoppingtimewillincreasewithafullload.Shiftinto
alowergearbeforestartingupordownahill.
–Whenloadingthebed,distributetheloadevenly.
Useextracautioniftheloadexceedsthedimensions
ofthevehicle/bed.Operatethevehiclewithextra
cautionwhenhandlingoff-centerloadsthatcannot
becentered.Keeploadsbalancedandsecureto
preventthemfromshifting.
–Avoidsuddenstopsandstarts.Donotgofrom
reversetoforwardorforwardtoreversewithoutrst
comingtoacompletestop.
–Donotattemptsharpturnsorabruptmaneuversor
otherunsafedrivingactionsthatmaycausealossof
vehiclecontrol.
–Donotpassanothervehicletravelinginthesame
directionatintersections,blindspots,oratother
dangerouslocations.
–Whendumping,donotletanyonestandbehind
vehicleanddonotdumptheloadonanyone’sfeet.
Releasethetailgatelatchesfromthesideofbox,not
frombehind.
–Keepallbystandersaway.Beforebackingup,lookto
therearandensurethatnooneisbehindthevehicle.
Backupslowly.
–Watchoutfortrafcwhennearorcrossingroads.
Alwaysyieldtherightofwaytopedestriansandother
vehicles.Thisvehicleisnotdesignedforuseon
streetsorhighways.Alwayssignalyourturnsorstop
earlyenoughsootherpersonsknowwhatyouplanto
do.Obeyalltrafcrulesandregulations.
–Neveroperatethevehicleinornearanareawhere
thereisdustorfumesintheairwhichareexplosive.
Theelectricalandexhaustsystemsofthevehiclecan
producesparkscapableofignitingexplosivematerials.
–Alwayswatchoutforandavoidlowoverhangssuch
astreelimbs,doorjambs,overheadwalkways,etc.
Makesurethereisenoughroomoverheadtoeasily
clearthevehicleandyourhead.
–Ifeverunsureaboutsafeoperation,stopworkand
askyoursupervisor.
•Donottouchengine,transaxle,radiator,muferor
mufermanifoldwhileengineisrunningorsoonafter
ithasstoppedbecausetheseareasmaybehotenough
tocauseburns.
5

•Ifthemachineevervibratesabnormally,stopimmediately,
turnengineoff,waitforallmotiontostopandinspectfor
damage.Repairalldamagebeforeresumingoperation.
•Beforegettingofftheseat:
–Stopmovementofthemachine.
–Lowerbed.
–Shutengineoffandwaitforallmovementtostop.
–Setparkingbrake.
–Removekeyfromignition.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
Maintenance
•Beforeservicingormakingadjustmentstothemachine,
stoptheengine,settheparkingbrake,andremovethekey
fromignitiontopreventaccidentalstartingoftheengine.
•Neverworkunderaraisedbedwithoutplacingthebed
safetysupportonthefullyextendedcylinderrod.
•Makesureallhydrauliclineconnectorsaretight,andall
hydraulichosesandlinesareingoodconditionbefore
applyingpressuretothesystem.
•Keepyourbodyandhandsawayfrompinholeleaksor
nozzlesthatejecthydraulicuidunderhighpressure.
Usepaperorcardboard,nothands,tosearchfor
leaks.Hydraulicuidescapingunderpressurecanhave
sufcientforcetopenetrateskinanddoseriousdamage.
Ifuidisinjectedintotheskinitmustbesurgically
removedwithinafewhoursbyadoctorfamiliarwiththis
formofinjuryorgangrenemayresult.
•Beforedisconnectingorperforminganyworkonthe
hydraulicsystem,allpressureinthesystemmustbe
relievedbystoppingtheengine,cyclingthedumpvalve
fromraisetolowerand/orloweringboxandattachments.
Placetheremotehydraulicsleverintheoatposition.
Iftheboxmustbeinraisedposition,secureitwiththe
safetysupport.
•Tomakesuretheentiremachineisingoodcondition,
keepallnuts,bolts,andscrewsproperlytightened.
•Toreducethepotentialrehazard,keeptheenginearea
freeofexcessivegrease,grass,leaves,andaccumulation
ofdirt.
•Iftheenginemustberunningtoperformamaintenance
adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromtheengineandanymovingparts.
Keepeveryoneaway.
•Donotoverspeedtheenginebychangingthegovernor
settings.Themaximumenginespeedis3650rpm.To
ensuresafetyandaccuracy,haveanAuthorizedToro
Distributorcheckthemaximumenginespeedwitha
tachometer.
•Ifmajorrepairsareeverneededorassistanceisrequired,
contactanAuthorizedToroDistributor.
•Tobesureofoptimumperformanceandsafety,
alwayspurchasegenuineTororeplacementpartsand
accessories.Replacementpartsandaccessoriesmadeby
othermanufacturerscouldbedangerous.Alteringthis
vehicleinanymannermayaffectthevehicle’soperation,
performance,durabilityoritsusemayresultininjuryor
death.SuchusecouldvoidtheproductwarrantyofThe
Toro®Company.
•ThisvehicleshouldnotbemodiedwithoutToro’s
authorization.DirectanyinquiriestoTheToro®
Company,CommercialDivision,VehicleEngineering
Dept.,8111LyndaleAve.So.,Bloomington,Minnesota
55420–1196USA.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof75
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11201.
Vibration
Hand-Arm
•Measuredvibrationlevelforrighthand=0.34m/s2
•Measuredvibrationlevelforlefthand=0.43m/s2
•UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.
WholeBody
•Measuredvibrationlevel=0.33m/s2
•UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.
6

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93-9084
1.Liftpoint2.Tie-downpoint
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
115-2047
1.Warning—donottouchthehotsurface.
115-7740
1.Warning—maximumtrailerweightis1500lb(680kg),
maximumtongueweightis200lb(90kg).
2.Warning—trailerbrakesarerequiredwhentowinggreater
than1500lb(680kg),maximumtrailerweightwithtrailer
brakesis3500lb(1591kg),maximumtongueweightwith
trailerbrakesis600lb(273kg).
115-7723
1.Warning—thehydraulicoilpressureis124bar(1800PSI).
2.CouplerA
3.CouplerB
93-9879
1.Storedenergyhazard—readtheOperator'sManual.
117–2718
7

115-7746
1.Warning—donotoperatethismachineunlessyouaretrained.3.Firehazard—stoptheenginebeforefueling.
2.Warning—locktheparkingbrake,stoptheengine,and
removetheignitionkeybeforeleavingthemachine.
4.Tippinghazard—slowdownandturngradually,usecaution
anddriveslowlywhendrivingonslopes,donotexceed20
mph(32kph),anddriveslowlyoverroughterrainorwhen
carryingafullorheavyload.
115-2282
1.Warning—readtheOperator'sManual.
2.Warning—stayawayfrommovingparts,keepallguardsandshieldsinplace.
3.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistancefromthevehicle,donotcarrypassengersin
thecargobed,keeparmsandlegsinsideofthevehicleatalltimes,anduseseatbeltsandhandholds.
115-7741
1.ReadtheOperator’sManualbeforeservicingtransmission
uid.
93-7814
1.Entanglementhazard,belt—stayawayfrommovingparts.
105-4215
1.Warning—avoidpinchpoints.
106-2353
1.Electricalpowerpoint
8

106-2355
1.Slow3.Transmission—thirdhigh;
nofastspeed
2.Fast
115-7739
1.Falling,crushinghazard,bystanders—noriderson
machine.
93–9868
1.Crushinghazardofhand—readtheOperator’sManual.
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
115-7756
1.Highowhydraulics—engaged
121–9669
1.4WD,Transmission10A5.Fuelpump,supervisor
switch10A
2.Hazard10A6.Switchedpower10A
3.Lights,brake15A7.Poweroutlet10A
4.Horn,powerpoint15A
93-9850
1.Donotrepairorrevise—readtheOperator'sManual.
9

106-2377
1.Locked8.Warning—readtheOperator'sManual.
2.Differentiallock9.Entanglementhazard,shaft—keepbystander'sasafe
distancefromthevehicle.
3.Unlocked10.Retracthydraulics
4.Hydrauliclock11.Extendhydraulics
5.Engage12.Transmission—highspeed
6.Powertake-off(PTO)13.Transmission—lowspeed
7.Disengage14.Parkingbrake
115-2281
1.Headlights4.Engine—run
2.Horn5.Engine—start
3.Engine—stop
10

106-7767
1.Warning—readtheOperator'sManual;avoidtippingthe
machine;weartheseatbelt;leanawayfromthedirection
themachineistipping.
93-9899
93-9899
1.Crushinghazard—installthecylinderlock.
11

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
Steeringwheel1
Cap1
1Washer1
Installthesteeringwheel.
ROPSframe1
2Bolt,1/2inch6
MounttheROPS(RolloverProtection
System).
3Nopartsrequired–Checktheengineoil,transaxle/hydraulic
uid,andbrakeuidlevels.
MediaandAdditionalParts
DescriptionQty.Use
Operator'sManual1Readbeforeoperatingthevehicle.
PartsManual1Usetoreferencepartnumbers.
OperatorTrainingMaterial1Viewbeforeoperatingthemachine.
Note:Determinetheleftandrightsideofthemachinefromthenormaloperatingposition.
1
InstallingtheSteeringWheel
(TCModelsOnly)
Partsneededforthisprocedure:
1Steeringwheel
1Cap
1Washer
Procedure
1.Removethenutfromthesteeringshaft.Slidethe
steeringwheelandwasherontothesteeringshaft
(Figure3).
2.Securethesteeringwheeltotheshaftwiththenutand
tightenitto27–34N-m(20-25ft-lb).
3.Installthecaponthesteeringwheel.
Figure3
1.Steeringwheel3.Cap
2.Nut4.Washer
12

2
InstallingtheROPS(TC
ModelsOnly)
Partsneededforthisprocedure:
1ROPSframe
6Bolt,1/2inch
Procedure
1.AligneachsideoftheROPSwiththemountingholes
oneachsideofvehicleframeasshowninFigure4.
2.SecureeachsideoftheROPStoframewith3bolts
(1/2inch)andtightenthento115N-m(85ft-lb).
Figure4
1.ROPS2.Mountingbracket
3
CheckingtheFluidLevels
NoPartsRequired
Procedure
1.Checktheengineoillevelbeforeandaftertheengine
isrststarted,refertoCheckingtheEngineOilLevel
(page17).
2.Checkthetransaxle/hydraulicuidlevelbefore
theengineisrststarted,refertoCheckingthe
Transaxle/HydraulicFluidLevel(page20).
3.Checkthebrakeuidlevelbeforetheengineisrst
started,refertoCheckingtheBrakeFluid(page22).
ProductOverview
Controls
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
AcceleratorPedal
Theacceleratorpedal(Figure5)givestheoperatortheability
tovarytheengineandgroundspeedofthevehiclewhen
thetransmissionisingear.Pressingthepedalincreasesthe
enginerpmandgroundspeed.Releasingthepedaldecreases
theenginerpmandgroundspeedofthemachine.
Figure5
1.Clutchpedal3.Acceleratorpedal
2.Brakepedal
ClutchPedal
Theclutchpedal(Figure5)mustbefullypressedtodisengage
clutchwhenstartingtheengineorshiftingtransmissiongears.
Releasethepedalsmoothlywhenthetransmissionisingear
topreventunnecessarywearonthetransmissionandother
relatedparts.
Important:Donotridetheclutchpedalduring
operation.Theclutchpedalmustbefullyoutorthe
clutchwillslipcausingheatandwear.Neverholdthe
vehiclestoppedonahillusingtheclutchpedal.Damage
totheclutchmayoccur.
13

BrakePedal
Thebrakepedal(Figure5)isusedtoapplyservicebrakes
tostoporslowvehicle.
CAUTION
Wornormaladjustedbrakesmayresultinpersonal
injury.Ifthebrakepedaltravelstowithin3.8cm
(1-1/2inches)ofthevehicleoorboard,thebrakes
mustbeadjustedorrepaired.
GearShiftLever
Fullypresstheclutchpedalandmovetheshiftlever(Figure
5)intothedesiredgearselection.Adiagramoftheshift
patternisindicatedinFigure6.
Figure6
Important:Donotshiftthetransaxletothereverseor
forwardgearunlessthevehicleisstandingstill.Damage
tothetransaxlemayoccur.
CAUTION
Downshiftingfromtoohighaspeedcancause
therearwheelstoskidresultinginlossofvehicle
controlaswellasclutchand/ortransmission
damage.Shiftsmoothlytoavoidgrindinggears.
DifferentialLock
Thedifferentiallockallowsrearaxletobelockedforincreased
traction.Thedifferentiallock(Figure7)maybeengaged
whenthevehicleisinmotion.Movetheleverforwardandto
therighttoengagethelock.
Note:Vehiclemotionplusaslightturnisrequiredtoengage
ordisengagedifferentiallock.
CAUTION
Turningwiththedifferentiallockoncanresult
inlossofvehiclecontrol.Donotoperatewith
differentiallockonwhenmakingsharpturnsorat
highspeeds.RefertoAdjustingtheDifferential
LockCable(page42).
Figure7
1.Gearshiftlever4.Hydraulicliftlock
2.Parkingbrake5.Differentiallock
3.Hydraulicbedlift6.High–lowrangeshifter
ParkingBrake
Whenevertheengineisshutoff,theparkingbrake(Figure
7)mustbeengagedtopreventaccidentalmovementofthe
vehicle.Toengagetheparkingbrake,pullbackonthelever.
Todisengage,pushtheleverforward.Releasetheparking
brakebeforemovingthevehicle.Ifyouparkthevehicleon
asteepgrade,applytheparking.Also,shiftthetransmission
into1stgearonauphillgradeorreverseonadownhillgrade.
Placechocksatthedownhillsideofthewheels.
HydraulicLift
Thehydraulicliftraisesandlowersbed.Moveitrearwardto
raisethebed,andforwardtolowerit(Figure7).
Important:Whenloweringthebed,holdtheleverin
theforwardpositionfor1or2secondsafterthebed
contactstheframetosecureitintheloweredposition.
Donotholdthehydraulicliftineithertheraiseorlower
position,formorethan5seconds,oncethecylinders
havereachedtheendoftheirtravel.
HydraulicLiftLock
Thehydraulicliftlocklockstheliftleversothehydraulic
cylindersdonotoperatewhenthevehicleisnotequipped
withabed(Figure7).ItalsolockstheliftleverintheOn
positionwhenusingthehydraulicsforattachments.
High–LowRangeShifter
Thehigh–lowrangeshifteraddsthreeadditionalspeedsfor
precisespeedcontrol(Figure7).
•Thevehiclemustbecompletelystoppedbeforeshifting
betweenHighandLowrange.
•Shiftonlyonlevelground.
•Pressclutchpedalfully.
•MovetheleverfullyforwardforHighandfullyrearward
forLow.
14

Highisforhigherspeeddrivingonlevel,drysurfaceswith
lightloads.
Lowisforlowspeeddriving.Usethisrangewhengreater
thannormalpowerorcontrolisrequired.Forexample,steep
grades,difcultterrain,heavyloads,slowspeedbuthigh
enginespeed(spraying).
Important:ThereisalocationbetweenHighandLow
inwhichthetransaxleisinneitherrange.Donotuse
thispositionasaneutralpositionbecausethevehicle
couldmoveunexpectedlyiftheHigh–Lowshifteris
bumpedandthegearshiftleverisingear.
IgnitionSwitch
Usetheignitionswitch(Figure8)tostartandstoptheengine.
Ithasthreepositions:Off,Run,andStart.Rotatethekey
clockwisetotheStartpositiontoengagethestartermotor.
Releasethekeywhentheenginestarts.Thekeywillmove
automaticallytotheOnposition.Toshuttheengineoff,
rotatethekeycounterclockwisetotheOffposition.
Figure8
1.Lightswitch8.Fuelgauge
2.Highowhydraulicsswitch
(TCmodelsonly)
9.Ignitionswitch
3.Horn(TCmodelsonly)10.Powerpoint
4.Tachometer11.Speedlimiterswitch
5.Speedometer12.Oilpressurewarninglight
6.Hourmeter13.Checkenginelight
7.Coolanttemperature
gaugeandlight
14.Chargeindicator
HourMeter
Indicatesthetotalhoursofmachineoperation.Thehour
meter(Figure8)startstofunctionwheneverthekeyswitchis
rotatedtotheOnpositionoriftheengineisrunning.
SpeedLimiterSwitch
Movethespeedlimiterswitch(Figure8)totheslowposition
andremovethekey.Theswitchlimitstheengineto2,200
rpmwhenthemachineisinthirdgearintheHighrange,
whichlimitsthetopspeedto21km/h(13mph).
LightSwitch
Pushthelightswitch(Figure8)totoggletheheadlightson
oroff.
OilPressureWarningLight
Theoilpressurewarninglightglows(Figure8)iftheengine
oilpressuredropsbelowasafelevelwhiletheengineis
running.Ifthelightickersorremainson,stopthevehicle,
turnofftheengine,andchecktheoillevel.Iftheoillevelwas
low,butaddingoildoesnotcausethelighttogooutwhen
theengineisrestarted,turntheengineoffimmediatelyand
contactyourlocalTorodistributorforassistance.
Checktheoperationofwarninglightsasfollows:
1.Applytheparkingbrake.
2.TurntheignitionkeytotheOnposition,butdonot
starttheengine.Theoilpressurelightshouldglowred.
Ifthelightdoesnotfunction,eitherabulbisburned
outorthereisamalfunctioninthesystemwhichmust
berepaired.
Note:Ifenginewasjustturnedoff,itmaytake1to2
minutesforthelighttocomeon.
CoolantTemperatureGaugeandLight
Registersthecoolanttemperatureintheengine.Operates
onlywhentheignitionswitchisinOnposition(Figure8).
Theindicatorlightwillilluminateblinkingrediftheengine
overheats.
ChargeIndicator
Illuminateswhenbatteryisbeingdischarged.Iflight
illuminatesduringoperation,stopvehicle,turnoffengineand
checkforpossiblecauses,suchasalternatorbelt(Figure8).
Important:Ifalternatorbeltislooseorbroken,do
notoperatethevehicleuntiladjustmentorrepairis
complete.Failuretoobservethisprecautionmayresult
indamagetotheengine.
Checktheoperationofwarninglightsasfollows:
•Applyparkingbrake.
•TurntheignitionkeytotheOnposition,butdonotstart
theengine.Thecoolanttemperature,chargeindicator,
andoilpressurelightsshouldglow .Ifanylightdoes
notfunction,eitherabulbisburnedoutorthereisa
malfunctioninthesystemwhichmustberepaired.
15

FuelGauge
Thefuelgaugeshowstheamountoffuelinthetank.It
operatesonlywhenignitionswitchisintheOnposition
(Figure8).Redindicateslowfuellevelandblinkingred
indicatesnearempty.
HighFlowHydraulicsSwitch(TC
modelsonly)
Turnontheswitchtoactivatethehighowhydraulics(Figure
8).
HornButton(TCmodelsonly)
Pressingthehornbuttonactivatesthehorn(Figure8).
Tachometer
Registersthespeedoftheengine(Figure8andFigure9).The
whitetriangleindicatesdesiredspeedforPTOoperation
(Figure9).
Figure9
1.Speedoftheengine2.3300rpmfor540rpmPTO
operation
CheckEngineLight
Thelight(Figure8)willilluminatetonotifyoperatorofa
enginemalfunction.
Speedometer
Registersthegroundspeedofthevehicle(Figure8).The
speedometerisinmphbutcaneasilyconvertedtokm/h.
RefertoConvertingtheSpeedometer(page48).
PowerPoint
Usethepowerpoint(Figure8)topoweroptional12volt
electricalaccessories.
PassengerHandHold
Thepassengerhandholdislocatedonthedashboard(Figure
10).
Figure10
1.Passengerhandhold2.Storagecompartment
SeatAdjustingLever
Theseatscanbeadjustedforeandaftforoperatorcomfort
(Figure11).
Figure11
1.Seatadjustinglever
16

Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Dimensions
OverallWidth160cm(63inches)
OverallLength
w/obed:326cm(128.25inches)
w/fullbed:331cm(130.38inches)
w/2/3bedinrearmountinglocation:
346cm(136.38inches)
BaseWeight(Dry)
Model07383—736kg(1623lb)
Model07384—885kg(1951lb)
Model07384TC—921.6kg(2032lb)
Model07386—912kg(2010lb)Model
07386TC—948kg(2091lb)
RatedCapacity
(includes91kg(200lb)
operator,91kg(200lb)
passengerandloaded
attachment)
Model07383—1623kg(3577lb)
Model07384—1474kg(3249lb)
Model07384TC—1437kg(3168lb)
Model07386—1447kg(3190lb)
Model07386TC—1410kg(3109lb)
Maximum.Gross
VehicleWeight
2359kg(5200lb)
TowCapacityTongueweight:272kg(600lb)
Maximumtrailerweight:1587kg
(3,500lb)
GroundClearance18cm(7inches)w/noload
WheelBase118cm(70inches)
WheelTread(center
linetocenterline)
Front:117cm(46inches)Rear:121
cm(47.7inches)
Height190.5cm(75inches)totopofROPS
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
CAUTION
Beforeservicingormakingadjustmentstothe
machine,stoptheengine,settheparkingbrake,
andremovethekeyfromtheswitch.Removeany
loadmaterialfromthebedorotherattachment
beforeworkingunderaraisedbed.Neverwork
underaraisedbedwithoutpositioningthesafety
supportonafullyextendedcylinderrod.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
Theengineisshippedwithapproximately3.2l(3.4quarts)
(w/lter)ofoilinthecrankcase;however,youshouldcheck
theoillevelbeforeandaftertheengineisrststarted.
Note:Thebesttimetochecktheengineoiliswhenthe
engineiscoolbeforeithasbeenstartedfortheday.Ifithas
alreadybeenrun,allowtheoiltodrainbackdowntothe
sumpforatleast10minutesbeforechecking.Iftheoillevelis
atorbelowtheAddmarkonthedipstick,addoiltobringthe
oilleveltotheFullmark.Donotoverll.Iftheoillevelis
betweentheFullandAddmarks,noadditionaloilisrequired.
Theengineusesanyhigh-quality10W-30detergentoilhaving
theAmericanPetroleumInstitute(API)serviceclassication
SJ,SK,SL,SM,orhigher.Chooseaviscosityaccordingto
thetableinFigure12.
G016095
Figure12
1.Positionthemachineonalevelsurface.
2.Removethedipstick(Figure13)andwipeitwithaclean
rag.Insertthedipstickintothetubeandmakesure
itisseatedfully.Removedipstickandcheckthelevel
oftheoil.
17

1
2
G021228
Figure13
1.Fillercap
2.Dipstick
3.Iftheoillevelislow,removethellercap(Figure13)
andaddenoughoiltoraisetheleveltotheFullmark
onthedipstick.
Note:Whenaddingoil,removedipsticktoallow
properventing.Pouroilslowlyandcheckthelevel
oftenduringthisprocess.Donotoverll.
Important:Whenaddingengineoilorlling
oil,theremustbeclearancebetweentheoilll
deviceandtheoilllholeinthevalvecoveras
showninFigure14.Thisclearanceisnecessary
topermitventingwhenlling,whichpreventsoil
fromoverrunningintothebreather.
Figure14
1.Noteclearance
4.Installthedipstickrmlyinplace.
AddingFuel
Torostronglyrecommendstheuseoffresh,clean,
unleadedregulargradegasolineinTorogasoline
poweredproducts.Unleadedgasolineburnscleaner,
extendsenginelife,andpromotesgoodstartingby
reducingthebuild–upofcombustionchamberdeposits.
Useaminimumoctaneratingof87.
Fueltankcapacity:25l(6.5USgallons).
Note:Neverusemethanol,leadedgasoline,gasoline
containingmethanol,gasolinecontainingmorethan
10%ethanol,gasolineadditives,orwhitegasbecause
enginefuelsystemdamagecouldresult.
18

DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Beforeremovingthefueltankcap,makesure
thevehicleispositionedonalevelsurface.Open
fueltankcapslowly.
•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanygasoline
thatspills.
•Neverllthefueltankinsideanenclosedtrailer.
•Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis25
mm(1inch)belowthebottomofthellerneck.
Thisemptyspaceinthetankallowsgasolineto
expand.
•Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.
•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.
•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
•Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.
•Donotllgasolinecontainersinsideavehicleor
onatruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
•Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefueltheequipment
withitswheelsontheground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromagasolinedispenser
nozzle.
•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
1.Cleantheareaaroundthefueltankcap.
2.Removethefueltankcap(Figure15).
Figure15
1.Fueltankcap
3.Fillthetanktoaboutoneinchbelowthetopofthe
tank,(bottomofthellerneck),theninstallthecap.
Donotoverll.
4.Wipeupanyfuelthatmayhavespilledtopreventa
rehazard.
CheckingtheCoolingSystem
ServiceInterval:Beforeeachuseordaily
Coolingsystemcapacity:3.7l(4qt)
Thecoolingsystemislledwitha50/50solutionofwater
andpermanentethyleneglycolantifreeze.
1.Parkthemachineonalevelsurface.
CAUTION
Iftheenginehasbeenrunning,the
pressurized,hotcoolantcanescapeandcause
burns.
•Donotopentheradiatorcapwhenthe
engineisrunning.
•Allowtheenginetocoolatleast15minutes
oruntiltheradiatorcapiscoolenoughto
touchwithoutburningyourhand.
•Usearagwhenopeningtheradiatorcap,
andopenthecapslowlytoallowsteamto
escape.
2.Checkthecoolantlevelinsidethereservetank.The
coolantshouldbeuptothebottomofthellerneck
whentheengineiscold.
19

3.Ifcoolantislow,removethereservetankcapandadda
50/50mixtureofwaterandpermanentethyleneglycol
antifreeze.Donotoverll.
4.Installthereservetankcap.
Checkingthe
Transaxle/HydraulicFluid
Level
ServiceInterval:Beforeeachuseordaily
ThetransaxlereservoirislledwithDexronIIIATF.Check
thelevelbeforetheengineisrststartedandevery8hoursor
daily,thereafter.Capacityofsystemis.
Transaxlereservoircapacity:7l(7.5qt).
1.Positionthevehicleonalevelsurface.
2.Cleantheareaaroundthedipstick(Figure16).
Figure16
1.Dipstick
3.Unscrewthedipstickfromthetopofthetransaxleand
wipeitwithacleanrag.
4.Screwthedipstickintothetransaxleandensurethat
itisfullyseated.
5.Unscrewthedipstickandchecktheuidlevel.
Theuidshouldbeuptotopoftheatportionof
thedipstick.
6.Ifthelevelislow ,addenoughuidtoachievethe
properlevel.
CheckingtheHighFlow
HydraulicFluid(TCmodels
only)
ServiceInterval:Beforeeachuseordaily
Thehighowhydraulicsreservoirislledwithapproximately
15l(4gallons)ofhighqualityhydraulicuid.Checkthe
levelofhydraulicuidbeforetheengineisrststarted
anddailythereafter.
1.Cleantheareaaroundthellerneckandthecapof
thehydraulictank(Figure17).Removethecapfrom
thellerneck.
Figure17
1.Cap
2.Removethedipstick(Figure17)fromthellerneck
andwipeitwithacleanrag.Insertthedipstickinto
thellerneck;thenremoveitandchecktheuidlevel.
Theuidlevelshouldbebetweenthetwomarkson
thedipstick.
3.Ifthelevelislow,addtheappropriateuidtoraisethe
leveltotheuppermark.RefertoChangingtheHigh
FlowHydraulicOilandFilter(TCmodelsonly)(page
49).
4.Installthedipstickandcapontothellerneck.
5.Starttheengineandturnontheattachment.Letthem
runforabouttwominutestopurgeairfromthesystem.
Stoptheengineandattachmentandcheckforleaks.
Important:Thevehiclemustberunningbefore
startingthehighowhydraulics.
20