Skymsen Bps-12e-n User manual

Data de Correção: 29/07/2013

UG0130

- BESIDES THIS EQUIPMENT, A COMPLETE RANGE OF OTHER PRODUCTS ARE MANUFACTURED , CONSULT OUR DEALERS

- DUE TO THE CONSTANT IMPROVEMENTS INTRODUCED TO OUR EQUIPMENTS , THE INFORMATION CONTAINED IN THE PRESENT

INSTRUCTION MANUAL MAY BE MODIFIED WITHOUT PREVIOUS NOTICE .

Skyfood Equipament LLC

OFFICE

11900 Biscayne Blvd. Suite 512 - North Miami, FL 33181 - USA

1-800-503-7534 | 305-868-1603

www.skyfood.us

ELECTRONIC PLANETARY MIXER, 4

SPEEDS, 12 LITERS

BATIDORA PLANETARIA ELECTRONICA,

3 VELOCIDADES, 12 LITROS

BPS-12E-N

INSTRUCTION MANUAL

MANUAL DE INSTRUCCIONES

2

ENGLISH ................................................................................................3

ESPAÑOL ............................................................................................. 21

INDEX

43

___________________________________________________________

42

___________________________________________________________

ENGLISH

1. Introducon ......................................................................................4

1.1 Safety .................................................................................................................... 4

1.2 Main Components ................................................................................................. 6

1.3 Technical Characteriscs ........................................................................................ 7

2. Installaon and Pre Operaon ...........................................................7

2.1 Installaon ............................................................................................................ 7

2.2 Pre Operaon ........................................................................................................ 8

3. Operaon ..........................................................................................8

3.1 Starng.................................................................................................................. 8

3.2 Operaon Procedures............................................................................................ 8

3.3 Agitators Assembling ............................................................................................. 8

3.4 Bowl Assembling ................................................................................................... 8

3.5 Cleaning and Sanizing .......................................................................................... 9

3.6 Cauons with Stainless Steel: ...............................................................................10

4. General Safety Pracces .................................................................. 11

4.1 Basic Operaon Pracces......................................................................................11

4.2 Safety Procedures and Notes before Switching the Machine ON ...........................12

4.3 Roune Inspecon................................................................................................13

4.4 Operaon .............................................................................................................13

4.5 Aer Finishing The Work.......................................................................................13

4.7 Warning................................................................................................................14

4.6 Maintenance ........................................................................................................14

5. Analysis and Problems Solving......................................................... 15

5.1 Problem, causes and soluons..............................................................................15

6. Applicable Norms ............................................................................ 17

7. Maintenance ................................................................................... 17

8. Electric Diagram............................................................................... 18

SKYFOOD EQUIPMENT LLC - SERVICE ................................................... 37

SKYFOOD’S LIMITED WARRANTY ......................................................... 37

4

1. Introducon

1.1 Safety

When incorrectly used this equipment is a potenally DANGEROUS machine . Maintenance,

cleaning or any other service shall be performed by a duly trained person and with the

machine unplugged .

To avoid accidents respect the following instrucons :

1.1.1 Read completely these instrucons.

1.1.2 To avoid to risk electric shocks and damage to the equipment never use it with wet

clothes or shoes and/or standing on wet ﬂoors. Do not plunge it into water nor any other

liquid, do not spray water directly to the equipment.

1.1.3 When the equipment is in operaon the operator shall supervise it, principally

when children might be near.

1.1.4 Unplug the equipment when: It is not in use, before to clean it, before to remove or

to place some accessory. Before maintenance or any other service.

1.1.5 Do not operate the equipment if the cord or plug are damaged. Do not lean the

cord on table edges, nor let them lie on hot surfaces.

1.1.6 When the equipment may have fall, have been damaged any way, or simply does

not work, take it to Technical Assistance to check.

1.1.7 The use of accessories not recommended by the manufacturer may cause corporal

damages.

1.1.8 Keep the hands or any other object away from moving parts while the equipment is

in operaon.

1.1.9 During operaon, never wear loose clothes with wide sleeves principally around

the wrists.

1.1.10 Make sure the equipment voltage and the network voltage are the same, and the

equipment has been solidly grounded.

41

___________________________________________________________

40 5

IMPORTANT

This equipment must not be used by children or any persons with reduced

physical or mental aptness, lack of experience or knowledge, unless they are

under supervision or have received from the person responsible for safety, proper

instrucons on how to use the equipment.

IMPORTANT

Make sure the cord is in perfect condions for use. If it is not, change it for a

new one in accordance with the technical speciﬁcaons and safety rules. The

substuon shall be made by a qualiﬁed professional , and shall respect the local

safety norms.

IMPORTANT

Children shall be watched in order to avoid them to play with the equipment.

IMPORTANT

In case of emergency take oﬀthe plug from its socket.

IMPORTANT

Never spray water directly on to the equipment.

IMPORTANT

For mayor operator protecon this equipment is provided with a safety system not

allowing to be involuntary switched ON aer an eventual energy shortage.

6

1.2 Main Components

All components of this equipment were designed and manufactured using carefully

selected materials to their proper funcons, according to test standards and experience

of Siemsen.

01 – Motor Housing

02 – Emergency Buon

03 – Speeds Board

04 – Reset Buon

05 – ON/OFF Switch

06 – Frame

07 – Bowl

08 – Bowl Protecon

PICTURE 01

01

07

08

06

04

05

03

02

39

Equipment LLC

Warranty Registration

User Details

Product Details

* Contact Person:

IMPORTANT:

Only for products of the trademark: by and

Web page:

Fax:*Phone:

*City:

*Address:

*Company Name:

* Purchased From:

* Purchased On: ( mm / dd / yyyy )

* Product Commercial Item:

The Product Commercial Item can be found on the machine Product Identication Label.

* Indicates required eld. ** Indicates required eld, not mandatory by Fax.

This information, the Product Serial Number, can also be found on the machine Product Identication Label.

Company Name

* Serial Number:

*Business type:

Bakery and Bagel Operations

Lodging

Hospital

Government

Food Store

Delicatessen (Chain / Restaurant)

Delicatessen (Independent and Non-Restaurant)

Country Club

Convenience Store

Supermarket / Grocery

Stadiums / Coliseum

School

Restaurants (Independent / Chain)

Other Business that prepares or serves food

Other Business that sells but doesn’t serve food

Pizza (Dine In / Carry Out)

Wholesale Baking Operation (Non-Institutional)

Warehouse Clubs

Vineyard / Winery

University / College

Theme Park

Meat Packer and Purveyor

Mass Merchandiser with Grocery

Mass Merchandiser with NO Grocery

Club Stores

Catering

Butcher

Business and Industry In-House Feeding

Bowling Center

Bakery (Associated with Restaurant)

I would like to join the Mail List. I would like to join the E-mail List.

Yes

No

*Zip Code:*State:

* Conrm Serial Number:

* Proof of Purchase:

Questions about how to complete this form?

Call 1-800-503-7534 / 305-868-1603

Return completed form to:

SKYFOOD EQUIPMENT LLC

11900 Biscayne Blvd. Suite 512

North Miami, FL 33181 - USA

Or fax form to:

305-866-2704

** E-mail:

38

All products held at non-commercial facilies or domiciles, must be taken or shipped,

shipping charges prepaid, either to SKYFOOD’s facility or a SKYFOOD’s designated service

company (“Service Company”). Products held at commercial facilies and weighing less

than seventy (70) lbs. must be taken or shipped, shipping charges are prepaid, either

to SKYFOOD’s facility or to a Service Company. Mileage or travel me will NOT be paid.

SKYFOOD oﬀers a limited on-site warranty for products ONLY held at commercial facilies,

whose net weight exceeds seventy (70) lbs., provided they are installed in a locaon that

is within a thirty (30) mile radius of a Service Company. End Users are responsible for

all extra travel and mileage rates. In this case, warranty services will be provided during

regular business hours.

This product will be replaced or repaired under warranty, for a period of (6) months,

beginning from the date of purchase by the original purchaser/user (“End User”).

Accessories will be replaced or repaired under warranty, for a period of (30) days, beginning

from the date of purchase by the original purchaser/user (“End User”).

This warranty shall not take eﬀect unl a properly completed and executed WARRANTY

REGISTRATION form has been received by SKYFOOD EQUIPMENT, LLC, within thirty (30)

days from the date of purchase. The WARRANTY REGISTRATION is available either in the

Instrucon Manual of every Product or at SKYFOOD’s website www.skyfood.us. The End

User must ﬁll out the WARRANTY REGISTRATION form and send it to SKYFOOD according

to the instrucons posted on the referred website. Failure to do so will VOID the warranty.

For quesons or assistance, do not return the product or accessories to the store, please

call Toll Free 1-7.0-503-7534 for Customer Support, or visit the Customer Service secon of

www.skyfood.us. For faster service please have the items name, serial number, and proof

of purchase for the operator to assist you.

SKYFOOD reserves the right to change the terms of its limited warranty at any me

without any prior noce. It also reserves the right to change the the design and

speciﬁcaons of its equipment or any related documentaon at any me. The end user

is not entled to upgrades or refunds resulng from these changes.

Updates

These Terms and Condions were last updated on August 22th, 2011.

7

2. Installaon and Pre Operaon

2.1 Installaon

2.1.1 Placing

The equipment must be placed on to a levelled stable surface .

TABLE 01

CHARACTERISTICS UNIT BPS-12E-N

Average Producon kg/h 200

Voltage V 127 / 220

Frequency Hz 60

Power Rang CV 1,25

Consumpon kW/h 0,92

Height mm 800

Width mm 370

Depth mm 450

Net Weight kg 29

Shipping Weight kg 35

650mm

750mm

/ŶƐƚĂůůĂƟŽŶ

area

FRONT SIDE

1.3 Technical Characteriscs

TABLE 02

LOAD TABLE

MODEL MINIMUM LOAD MAXIMUM LOAD

BPS-12E-N 1 litre or 15 eggs 3 litres or 30 eggs

8

2.1.2 Electrical Installaon.

The equipment has been designed to operate by means of a bi volt automac voltage

system , meaning, it may be connected to either 110 V or 220 V network voltage. The

cord has a plug with three pins , one of them is ground . The three points shall be duly

connected.

2.2 Pre Operaon

Before to use the equipment all the parts to be in contact with the product shall be washed

with water and neutral soap ( see item 3.5 Cleaning )

Make sure the equipment is stable on the working surface .

3. Operaon

3.1 Starng

To start the equipment proceed as follows:

Emergency buon # 02 (pic. 01) should be open , check it;

Close the Bowl Protecon # 08 (Pic.01);

Reset the equipment using the Reset Buon # 04 (Pic.01);

Press the ON/OFF Switch # 05 (Pic.01).

3.2 Operaon Procedures

Assemble the selected agitator, The Beater # 01 (Pic. 02) the Globe # 01 (Pic.03) or the

Hook # 01 (Pic.04), then place the ingredients inside the Bowl # 07 (Pic. 01), close the Bowl

Protecon # 08 (Pic. 01 ), select the speed using the Speed Board # 03 (Pic 01). Finally start

the machine.

3.3 Agitators Assembling

-All agitators are assemble the same way (Pics. 02 , 03 , 04);

- Lithe Glove # 01 (Pic.06) on the machine Sha# 02 (Pic 06);

- Fit the hole on the agitator # 03 (pic.06) on the machine Shapin;

- Lower the Glove # 01 (Pic. 06).

3.4 Bowl Assembling

Bring the Bowl # 07 (Pic 01) to the machine Frame # 06 (Pic. 01);

Turn the Bowl clockwise to make the slit # 02 (Pic. 05) on the Bowl boom plate ﬁt perfectly

on the Frame pins # 01 (Pic. 05). 37

SKYFOOD EQUIPMENT LLC - SERVICE

For quesons or assistance with products FLEETWOOD by SKYMSEN and SKYMSEN,

call SKYFOOD EQUIPMENT Toll Free: 1-7.0-503-7534, 24h Customer support, or visit the

Customer Service secon of www.skyfood.us.

SKYFOOD’S LIMITED WARRANTY

Unless otherwise speciﬁed, new FLEETWOOD by SKYMSEN and SKYMSEN products,

excluding accessories, sold by SKYFOOD EQUIPMENT, LLC. (“SKYFOOD”), for use only in the

connental United States (collecvely, “Products” or singularly, “Product”), are warranted

to be free from defects in materials and workmanship for a period of one (1) year from

the date of purchase by the original purchaser/user (“End User”). Several new products

and accessories may be warranted for a period other than one (1) year while others may

be subject to travel limitaons, as speciﬁed on the products Instrucon Manual. Proof

of purchase must be presented; if not this warranty will be VOID. No warranty is given

or implied to a subsequent transferee or any other third party. This warranty is expressly

condional upon SKYFOOD being noﬁed of any defects in materials or workmanship

within ﬁve (5) days of its occurrence, within the warranted me period. If a noce of

a claim under this warranty is mely made by the End User, SKYFOOD or a SKYFOOD’s

designated service company (“Service Company”), will repair or replace the Product, at

SKYFOOD’s discreon, subject to the addional condions hereinaer described.

This warranty shall not apply if damage occurs from improper installaon or maintenance

performed by an unauthorized service company (“Service Company”), wrong voltage,

nor to the extent that Products or parts have been used other than in conformance with

operang and maintenance instrucons, subjected to misuse or abuse or damaged by

accident, acts of God, abnormal use, stress or any other maer unrelated to SKYFOOD,

and beyond its reasonable control. This warranty does NOT cover service labor and travel

to perform adjustments on products and/or accessories. In addion to wear and tear

of certain items, such as, but not limited to; glass parts, blades, stones, chopper cung

knives, plates, slicing knives, cung disc, gaskets, oil changes, sealing tape, heat seal wires,

worm gears, self-lubricang bushings, carbon brushes for electric motors, and other parts

expendable by nature and that need to be replaced frequently. Electrical components are

subject to natural wear and tear, and are NOT covered by this warranty. THIS WARRANTY

EXCLUDES ALL ORAL, STATUTORY, EXPRESS OR IMPLIED WARRANTIES WHICH MAY BE

APPLICABLE TO SKYFOOD, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY

OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE. Under no circumstances

shall SKYFOOD be liable for loss of use, revenue or proﬁt or for incidental or consequenal

damages. SKYFOOD shall under no circumstances be liable for any loss, damage, concealed

damage, expense or delay of goods for any reason when said goods are in the custody,

possession or control of third pares selected by SKYFOOD to forward, enter, clear,

transport, or render other services with respect to such goods. The sole and exclusive

remedy for breach of any warranty is limited to the remedies provided in the paragraph

above.

36

EMERGENCIA

1

2

NF

NC

3

4

NA

RESET

NO

1

2

NF

NC

MICRO SWITCH

MOTOR

M+

M-

RED 1

RED 2

LLAVE PRENDE

/ DESLIGA

CUADRO DE CONTROL

DE VELOCIDAD

ROJO

BLANCO

ROJO

NEGRO

AzUL

NEGRO

RED ELÉCTRICA

127 / 220v

8. Diagrama Eléctrico

9

IMPORTANT

Never clean the machine when it is connected to the power point, always unplug

the machine before cleaning.

PICTURE 02 PICTURE 03

01

The equipment shall be totally cleaned and sanized:

- Before to be used ﬁrst me;

- Aer every day’s operaon;

-When it has not been used during a long me;

- Before to operate it aer a long period unused;

Some parts of the equipment may be removed for cleaning , such as:

PICTURE 04

01 01

3.5 Cleaning and Sanizing

PICTURE 05

02

PICTURE 06

01

02

03

01

10

IMPORTANT

Never spray water directly to the equipment

- The Beater # 01 (Pic. 02);

- The Globe # 01 (Pic. 03);

- The Hook # 01 (Pic. 04);

- The Bowl # 07 (Pic. 01);

To disassemble the agitators and the bowl follow item 3.3 and 3.4 inverse path.

Wash all the parts with water and neutral soap.

To assemble follow the inverse path.

3.6 Cauons with Stainless Steel:

The Stainless Steel may present rust signs, which ARE ALWAYS CAUSED BY EXTERNAL

AGENTS, especially when the cleaning or sanizaon is not constant and appropriate.

The Stainless Steel resistance towards corrosion is mainly due to the presence of chrome,

which in contact with oxygen allows the formaon of a very thin protecve coat. This

protecve coat is formed through the whole surface of the steel, blocking the acon of

external corrosive agents.

When the protecve coat is broken, the corrosion process begins, being possible to avoid

it by means of constant and adequate cleaning.

Cleaning must always be done immediately aer using the equipment. For such end, use

water, neutral soap or detergent, and clean the equipment with a socloth or a nylon

sponge. Then rinse it with plain running water, and dry immediately with a socloth, this

way avoiding humidity on surfaces and especially on gaps.

The rinsing and drying processes are extremely important to prevent stains and corrosion

from arising.

IMPORTANT

Acid soluons, salty soluons, disinfectants and some sterilizing soluons

(hypochlorites, tetravalent ammonia salts, iodine compounds, nitric acid and

others), must be AVOIDED, once it cannot remain for long in contact with the

stainless steel.

35

6. Normas Observadas

ABNT NBR NM 60335-1

IEC 60335-2-64

7. Mantenimiento

El mantenimiento debe ser considerado como un conjunto de procedimientos con el

objevo de conservar el equipo en las mejores condiciones de funcionamiento propiciando

un aumento de su vida úl y de su seguridad.

* Limpieza veriﬁcar el ítem Nº. 3.3 de este manual.

* Cableado - veriﬁque todos los cables cuanto a su deterioración y todos los terminales

cuanto a su aprieto y corrosión.

* Contactos – Llave prende/desliga, botón de emergencia, botón rearme, circuitos

electrónicos, etc Veriﬁque el equipo para que todos los componentes estén funcionando

correctamente, y que la operación del equipo sea normal.

* Instalación – Veriﬁque la instalación de su equipo de acuerdo con el ítem 2.1 de este

manual.

1. Veriﬁcaciones a ejecutar mensualmente:

- Veriﬁcar la instalación eléctrica.

- Controlar la tensión de la toma eléctrica

- Medir la corriente eléctrica y compararla con la corriente nominal

- Veriﬁcar el aprieto de todos los terminales eléctricos para evitar malos contactos .

- Veriﬁcar posibles aﬂojamientos del eje del motor eléctrico

- Controlar el cableado eléctrico para idenﬁcar señales de sobrecalentamiento,

aislamiento deﬁciente o avería mecánica.

2. Veriﬁcaciones a ejecutar cada tres meses:

- Veriﬁcar los componentes eléctricos como la llave prende/desliga, botón de emergencia,

botón rearme, y circuitos electrónicos con respecto a sobrecalentamiento, aislamiento

deﬁciente o avería mecánica.

- Veriﬁcar posibles holguras en los ejes y rodamientos.

- Veriﬁcar retenedores, anillos O’ring, anillos V’ring, y otros sistemas de vedamiento.

34

TABLA 03

PROBLEMA CAUSA SOLUCIÓN

- La maquina no prende.

- Falta de energía eléctrica.

- Problemas en el circuito

eléctrico interno ó exterNº.

- La Protección de la Olla está

mal cerrada.

- Veriﬁque si hay energía

- Llame la Asistencia Técnica.

- Cierre correctamente la

Protección.

- Olor a quemado ó humo. - Problemas en el circuito

eléctrico interno ó exterNº. - Llame la Asistencia Técnica.

- La maquina prende

pero demora para que los

agitadores giren.

- Problema con el capacitor del

motor. - Llame la Asistencia Técnica.

- Cable eléctrico dañado. - Falla en el transporte del

equipo. - Llame la Asistencia Técnica.

-Ruidos anormales. - Rodamiento dañado. - Llame la Asistencia Técnica.

- La máquina para durante la

operación.

- Falta de energía eléctrica.

- Excesso de carga.

- Contacto malo del Botón

Prende/Desliga.

- Veriﬁque si el enchufe

está en su toma ó si hay

eletricidad.

- Controle la Tabla 02 con las

cargas.

- Llame la Asistencia Técnica.

11

These substances aack the stainless steel due to the CHLORINE on its composion,

causing corrosion spots (ping).

Even detergents used in domesc cleaning must not remain in contact with the stainless

steel longer than the necessary, being mandatory to remove it with plain water and then

dry the surface completely.

Use of abrasives:

Sponges or steel wool and carbon steel brushes, besides scratching the surface

and compromising the stainless steel protecon, leave parcles that rust and react

contaminang the stainless steel. That is why such products must not be used for cleaning

and sanizaon. Scrapings made with sharp instruments or similar must also be avoided.

Main substances that cause stainless steel corrosion:

Dust, grease, acid soluons such as vinegar, fruit juices, etc., saltern soluons (brine),

blood, detergents (except for the neutral ones), common steel parcles, residue of sponges

or common steel wool, and also other abrasives.

IMPORTANT

If any recommendaon is not applicable to your equipment, please ignore it.

4. General Safety Pracces

The following safety instrucons are addressed to both the operator of the machine as

well as the person in charge of maintenance.

The machine has to be delivered only in perfect condions of use by the Distributor to the

user. The user shall operate the machine only aer being well acquainted with the safety

procedures described in the present manual. READ THIS MANUAL WITH ATTENTION.

4.1 Basic Operaon Pracces

4.1.1 Dangers

Some areas of the electric device have parts that are connected or have parts connected

to high voltage. These parts when touched may cause severe electrical shocks or even be

lethal.

Never touch manual commands such as switches, buons, turning keys and knobs with

your hands wearing wet clothes and/or wet shoes. By not following these instrucons

operator could be exposed to severe electrical shocks or even to a lethal situaon.

4.1.2 Warnings

* The operator has to be well familiar with the posion of ON/OFF Switch to make sure the

12

Switch is easy to be reached when necessary.

* Before any kind of maintenance, physically remove plug from the socket.

* Provide space for a comfortable operaon thus avoiding accidents.

* Water or oil spilled on the ﬂoor will turn it slippery and dangerous. Make sure the ﬂoor

is clean and dry.

* Before using any commands (switch, buons, lever), be sure it is the correct one. In case

of doubt, consult this manual.

* Never touch any manual commands (switch, buons, lever) unadvisedly.

* If any work is to be made by two or more persons, coordinaon signs will have to be

given for each operaon step. Every step of the operaon shall be taken only if a sign has

been made and responded.

4.1.3 Advices

* In case of power shortage, immediately switch the machine oﬀ.

* Use recommended or equivalent lubricants, oils or greases.

* Avoid mechanical shocks, once they may cause damages or bad funconing.

* Avoid water, dirt or dust contact to the mechanical and electrical components of the

machine.

* DO NOT change the standard characteriscs of the machine.

* DO NOT remove, tear oﬀor maculate any safety or idenﬁcaon labels stuck on the

machine. If any labels have been removed or are no longer legible, contact your nearest

dealer for replacement.

4.2 Safety Procedures and Notes before Switching the Machine ON

IMPORTANT

Carefully read ALL INSTRUCTIONS of this manual before turning the machine ON.

Be sure to well understand all the informaon contained in this manual. If you

have any queson contact your supervisor or your nearest Dealer.

4.2.1 Danger

An electric cable or electric wire with damaged jacket or bad insulaon might cause

electrical shocks as well as electrical leak. Before use, check the condions of all wires

and cables.

4.2.2 Advices

Be sure to well understand all the informaon contained in this manual. Every operaon

funcon or procedure has to be thoroughly clear.

Before using any commands (switch, buons, lever), be sure it is the correct one. In case

of doubt, consult this manual.

33

5. Análisis y Resolución de Problemas

5.1 Problemas, Causas y Soluciones

Este equipo fue diseñado para que se necesite un mínimo de manutención. Sin embargo

pueden ocurrir algunas irregularidades en su funcionamiento, debido al desgaste natural

causado por su uso.

Caso haya algún problema con su maquina, veriﬁque la Tabla 03 abajo, donde están

indicadas algunas soluciones recomendadas.

32

IMPORTANTE

Siempre rere la ﬂecha de su enchufe en casos de emergencia.

4.7 Aviso

El mantenimiento eléctrico o mecánico debe ser hecho por una persona caliﬁcada para

hacer el trabajo.

La persona encargada por el mantenimiento debe cerﬁcarse que la maquina trabaje bajo

condiciones TOTALES DE SEGURIDAD.

Nunca toque con las manos o de cualquier otra manera, partes girantes de la maquina.

JAMÁS opere la maquina, sin algún de sus accesorios de seguridad.

4.5 Después de Terminar el Trabajo

4.5.1 Cuidados

Al terminar el día de trabajo proceda con la limpieza de la maquina. Para tanto, despréndala

sicamente de la toma.

Nunca limpie la maquina antes de su PARADA COMPLETA.

Recoloque todos los componentes de la maquina en sus lugares, antes de prenderla otra

vez.

Con frecuencia controle la tensión de las correas o de las cadenas, NO coloque los dedos

entre las correas y las poleas ni entre las cadenas y sus engranajes.

4.6 Mantenimiento

4.6.1 Peligros

Con la maquina prendida cualquier operación de mantenimiento es peligrosa.

DESPRENDALA FÍSICAMENTE DE LA RED ELÉCTRICA, DURANTE TODA LA OPERACIÓN DE

MANTENIMIENTO.

13

OBSERVATION

For your own safety read all the machine sckers.

4.3 Roune Inspecon

4.3.1 Advice

When checking the tension of the belts or chains, DO NOT insert your ﬁngers between the

belts and the pulleys and nor between the chain and the gears.

4.3.2 Precauons

Check the motor and sliding or turning parts of the machine in case of abnormal noises.

Check the tension of the belts and chains and replace the set when belts or chains show

signs of wearing.

When checking the tension of belts or chains DO NOT insert your ﬁngers between belts

and pulleys, nor between the chains and gears.

Check protecons and safety devices to make sure they are working properly.

4.4 Operaon

4.4.1 Warnings

Do not use the machine with long hair that could touch any part of the machine. This might

lead to a serious accident. Tie your hair up well and/or cover it with a scarf.

Only trained or skilled personnel shall operate this machine.

Never touch turning parts with your hands or any other way, NEVER operate the machine

without any original safety devices under perfect condions.

4.5 Aer Finishing The Work

4.5.1 Precauons

Always TURN THE MACHINE OFF before cleaning by removing the plug from the socket.

Never clean the machine unless it has come to a complete stop.

Put all the components back to their funconal posions before turning the machine ON

again.

4.2.3 Precauons

The electric cable has to be compable with the power required by the machine.

Cables touching the ﬂoor or close to the machine need to be protected against short

circuits.

The oil reservoirs have to be ﬁlled unl the indicated level. Check and reﬁll if necessary.

14

IMPORTANT

Always remove the plug from the socket in any emergency situaon.

4.7 Warning

Electrical or mechanical maintenance has to be undertaken by qualiﬁed personnel. The

person in charge of maintenance has to be sure that the machine is under TOTAL SAFETY

condions when working.

Check the level of oil.

Do NOT insert your ﬁngers in between belts and pulleys nor chains and gears.

4.6 Maintenance

4.6.1 Danger

Any maintenance with the machine in working situaon is dangerous. TURN IT OFF BY

PULLING THE PLUG OFF THE SOCKET DURING MAINTENANCE.

31

4.2.2 Avisos

Esté seguro que las INSTRUCCIONES contenidas en este Manual, estén completamente

entendidas. Cada función o procedimiento de operación y de mantenimiento debe estar

perfectamente claro.

El accionamiento de un comando manual (botón, llave eléctrica, palanca, etc.) debe ser

hecho siempre después que se tenga la certud de que es el comando correcto.

4.2.3 Cuidados

El cable de alimentación de energía eléctrica de la maquina, debe tener una sección

suﬁciente para soportar la potencia eléctrica consumida.

Cables eléctricos que estuvieran en el suelo cerca de la maquina, deben ser protegidos

para evitar corto circuitos.

Los tanques de aceite deben estar siempre llenos. Reponga aceite cuando necesario.

IMPORTANTE

Para su seguridad lea todos los adhesivos en la maquina.

4.3 Inspección de Runa

4.3.1 Aviso

Al averiguar la tensión de las correas o de las cadenas, NO coloque los dedos entre las

correas y las poleas, ni entre las cadenas y sus engranajes.

4.3.2 Cuidados

Veriﬁque los motores, correas, cadenas o engranajes y las partes deslizantes o girantes de

la maquina, con relación a ruidos anormales.

Al veriﬁcar la tensión de las correas o de las cadenas, sustuya el conjunto, caso alguna

correa, cadena o engranaje, tenga desgaste.

Veriﬁque las protecciones y los disposivos de seguridad para que siempre funcionen

adecuadamente .

4.4 Operación

4.4.1 Avisos

No trabaje con pelo largo, que pueda tocar cualquier parte de la maquina, pues el mismo

podría causar serios accidentes. Manténgalo recogido, ó cúbralo con una gorra o pañuelo.

Solamente operadores entrenados y caliﬁcados pueden operar la maquina.

30

IMPORTANTE :

Lea con atención y cuidado las INSTRUCCIONES contenidas en este Manual,

antes de prender la maquina. Cerquese que entendió correctamente todas las

informaciones. En caso de duda, consulte su superior o el Vendedor.

4.1.2 Advertencias

El local de la llave prende/apaga debe ser bien conocido, para que sea posible accionarla a

cualquier momento sin la necesidad de procurarla.

Antes de cualquier manutención desconecte la maquina de la red eléctrica.

Proporcione espacio suﬁciente para evitar caídas peligrosas.

Agua o aceite podrán hacer resbaloso y peligroso el piso. Para evitar accidentes, el piso

debe estar seco y limpio.

Antes de accionar cualquier comando manual (botones, llaves eléctricas, palancas, etc.)

veriﬁque siempre si el comando es el correcto, o en caso de dudas, consulte este Manual.

Nunca toque ni accione un comando manual (botones, llaves eléctricas, palancas etc.) por

acaso.

Si un trabajo debe ser hecho por dos o más personas, señales de coordinación deben ser

dados antes de cada operación. La operación siguiente no debe ser comenzada sin que la

respecva señal sea dada y respondida.

4.1.3 Avisos

En el caso de falta de energía eléctrica, desligue inmediatamente la llave prende / apaga.

Use solamente óleos lubriﬁcantes o grasas recomendadas o equivalentes.

Evite choques mecánicos, ellos pueden causar fallas o malo funcionamiento.

Evite que agua, suciedad o polvo entren en los componentes mecánicos y eléctricos de la

maquina.

NO ALTERE las caracteríscas originales de la maquina .

NO SUCIE, RASGUE O RETIRE CUALQUIER ETIQUETA DE SEGURIDAD O DE IDENTIFICACIÓN.

Caso alguna esté ilegible o fuera perdida, solicite otra al Asistente Técnico mas cercaNº.

LEA ATENTAMENTE Y CON CUIDADO LAS ETIQUETAS DE SEGURIDAD Y DE IDENTIFICACIÓN

CONTENIDAS EN LA MAQUINA , ASÍ COMO LAS INSTRUCCIONES Y LAS TABLAS TÉCNICAS

CONTENIDAS EN ESTE MANUAL .

4.2 Cuidados y Observaciones Antes de Prender la Maquina.

4.2.1 Peligro

Cables o hilos eléctricos con aislamiento dañado, pueden provocar choques eléctricos.

Antes de usarlos veriﬁque sus condiciones.

15

5. Analysis and Problems Solving

5.1 Problem, causes and soluons

The equipment has been designed to operate with the need of minimum maintenance but

the natural wearing caused by longer use of the equipment may occasionally cause some

malfuncons.

If such problem occurs with your equipment, refer to Table 03 in which the most common

situaons are listed with recommended soluons.

16

TABLE 03

PROBLEMS CAUSES SOLUTIONS

- The machine does not start.

- Electric energy shortage;

- Problem with the internal or

external wiring

- Check if plug is connected to

its socket, or if there is electric

shortage;

- Call Technical Assistance.

- Burnt smell or smoke. - Problem with the internal or

external wiring. - Call Technical Assistance.

- The equipment switches ON

but the Bowl takes to much

me to turn.

- Problem with the Electric

motor. - Call Technical Assistance;

- Damaged cord - failure during product

transportaon. - Call Technical Assistance.

- The equipment stops during

operaon

- Electric shortage Overload

- ON / OFF Switch bad contacts

- Check the Plug;

- Check Electricity supply

- Check the load Table 02;

- Call Technical Assistance.

- Unusual noises. - Damaged bearings. - Call Technical Assistance.

29

Visto que generalmente poseen CLORO en su composición, tales sustancias atacan el acero

inoxidable, causando puntos de corrosión. Mismo los detergentes ulizados en la limpieza

domésca, no deben permanecer en contacto con el acero inoxidable más de lo necesario,

debiendo ser también removidos con agua y la superﬁcie deberá ser completamente seca.

Uso de abrasivos:

Esponjas o estropajos de acero y cepillos de acero en general, además de rallar la

superﬁcie y comprometer la protección del acero inoxidable, dejan parculas que oxidan

y reaccionan, contaminando el acero inoxidable. Por eso, tales productos no deben ser

usados en la limpieza e higienización. Raspados hechos con instrumentos punagudos o

similares también deberán ser evitados.

Principales sustancias que causan la corrosión de los aceros inoxidables:

Polvos, engrases y soluciones ácidas como el vinagre, sucos de frutas u otros ácidos,

soluciones salinas (salmuera), sangre, detergentes (excepto los neutros), parculas de

aceros, residuos de esponjas o estropajos de acero común, además de otros pos de

abrasivos.

IMPORTANTE

Si cualquiera de las recomendaciones no fuera aplicable, ignorela.

Las Nociones Generales de Seguridad fueran preparadas para orientar y instruir

adecuadamente a los operadores de las maquinas, así como aquellos que serán

responsables por su mantenimiento.

La maquina solamente debe ser entregue al operador en buenas condiciones de uso, al

que el operador debe ser orientado cuanto al uso y a la seguridad de la maquina por el

Vendedor. El operador solamente debe usar la maquina con el conocimiento completo de

los cuidados que deben ser tomados, luego de

LEER ATENTAMENTE TODO ESTE MANUAL.

4.1 Praccas Básicas de Operación

4.1.1 Peligros

Algunas partes del accionamiento eléctrico presentan pontos o terminales con altos

voltajes. Cuando tocados pueden ocasionar graves choques eléctricos, o hasta la muerte

de una persona.

Nunca toque un comando manual ( botón, llave eléctrica, palancas etc. ) con las manos,

zapatos o ropas mojadas, no obedecer esta recomendación, también podrá provocar

choques eléctricos, o hasta la muerte de una persona.

4. Nociones Generales de Seguridad

28

IMPORTANTE

No use chorros de agua directamente sobre el equipo

Algunas partes del equipo pueden ser removidas para la limpieza, ellas son:

- La Raqueta Nº. 01 (Fig. 02);

- El Globo Nº. 01 (Fig. 03);

- La Espiral Nº. 01 (Fig. 04);

- La Olla Nº. 07 (Fig. 01).

Lave todas las partes con agua y jabón neutro .

Para remontar las partes removidas, proceda de manera inversa a la descrita en los ítem

Nº. 3.3 y 3.4.

3.6 Cuidados con los aceros inoxidables

Los aceros inoxidables pueden presentar puntos de “herrumbre”, que SIEMPRE SON

PROVOCADOS POR AGENTES EXTERNOS, principalmente cuando el cuidado con la limpieza

o higienización no sea constante y adecuado.

La resistencia a la corrosión del acero inoxidable se debe principalmente a la presencia del

cromo que, en contacto con el oxígeno, permite la formación de una ﬁnísima camada

protectora. Esta camada protectora se forma sobre toda la superﬁcie del acero, bloqueando

la acción de los agentes externos que provocan la corrosión.

Cuando la camada protectora sufre un rompimiento, el proceso de corrosión es iniciado,

pudiendo ser evitado a través de una limpieza constante y adecuada. Inmediatamente

después de la ulización del equipamiento, es necesario proceder con la limpieza, ulizando

agua, jabón o detergentes neutros, aplicados con un paño suave o esponja de nylon. A

seguir, solamente con agua corriente, se debe enjuagar e, inmediatamente secar, con un

paño suave, evitando la permanencia de humidad en las superﬁcies y principalmente en

las grietas.

El enjuague y el secado son extremamente importantes para evitar el aparecimiento de

manchas o corrosiones.

IMPORTANTE

Soluciones ácidas, soluciones salinas, desinfectantes y determinadas soluciones

esterilizantes (hipocloritos, sales de amoníaco tetravalente, compuestos de iodo,

acido nítrico y otros), deben ser EVITADAS por no poder permanecer mucho

empo en contacto con el acero inoxidable.

17

6. Applicable Norms

Brazilian Norm ABNT NBR NM 60335-1

IEC Norm 60335-2-64

7. Maintenance

Maintenance must be considered a set of procedures with the purpose to keep the

equipment best operang condions , therefore increasing the equipment life and safety.

* Cleaning – check item 3,3 Cleaning

* Wiring - Check all wires regarding deteriorate condions as well as all electric contacts

(terminals) regarding ghtening and corrosion .

*Contacts – ON/OFF switches, emergency buon, reset buon , electronic circuits etc ,

check the equipment in order to assure that all components are correctly working and the

equipment operaon is normal .

* Installaon – make sure the installaon followed item 2.1 instrucons

1 - Each month check :

- Check the electrical installaon

- Measure the voltage at the socket

- Measure the working current and match it with the nominal current

- Check the ghtening of all electric terminals to avoid bad contacts

- Check electric motor shaclearance

- Check the wiring for overeang , insulaon failures and mechanical damages .

2 - Each three month checks

- Check electrical components such as ON/OFF switch, emergency buon , reset buon,

electronic electric circuits , overeang, insulaon failings, or mechanical damages

- Check bearings clearances

- Check retainers, O’rings, V’rings and other sealings.

18

EMERGENCY

1

2

NF

NC

3

4

NA

RESET

NO

1

2

NF

NC

MICRO SWITCH

MOTOR

M+

M-

WIRE 1

WIRE 2

ON/OFF SWITCH

SPEED CONTROL

BOARD

RED

WHITE

RED

BLACK

BLUE

BLACK

ELECTRICAL WIRE

127 / 220v

8. Electric Diagram

27

IMPORTANTE

Nunca haga limpieza con la maquina conectada a la red eléctrica. Para tanto

desconéctela de la toma.

FIGURA 02 FIGURA 03

01

El equipo debe ser totalmente limpio y higienizado .:

- Antes del primer uso

- Después de cada día de operación

- Después de un largo periodo sin uso.

- Antes de reiniciar la operación después de un largo periodo de inacvidad

FIGURA 04

01 01

3.5 Limpieza y Higienización

FIGURA 05

02

FIGURA 06

01

02

03

01

- Gire la Olla en el sendo horario hasta que los encajes No 02 (Fig. 05) en la chapa del fondo

de la Olla, se encajen perfectamente en los pernos Nº. 01 (Fig.05) que se encuentran en

la Estructura de la maquina.

26

2.1.2 Instalación Eléctrica

Este equipo fue desarrollado con un sistema automáco de doble tensión signiﬁcando que

puede operar en las dos tensiones 110 ó 220 Volt.

El enchufe del cable eléctrico posee tres pernos, uno de ellos es el perno de erra ..

Es obligatorio que los tres puntos estén debidamente conectados, antes de prender el

equipo.

2.2 Pre-Operación

Antes de usar el equipo, todas las partes que entran en contacto con el producto que será

procesado deben ser lavadas con agua y jabón neutro ( lea el ítem 3.4 Limpieza ).

Veriﬁque si el equipo está ﬁrme en su posición de trabajo.

3. Operación

3.1 Accionamiento

Para accionar el equipo siga las siguientes instrucciones :

- El Botón de Emergencia Nº. 02 (Fig 01 ) debe estar abierto veriquelo.

- Cierre la Protección de la Olla Nº. 08 (Fig.01).

- Reinicie el equipo usando el Botón Reset Nº. 04 ( Fig, 01).

- Presione la Llave Prende/Desliga No 05 (Fig. 01).

3.2 Procedimiento para la Operación

Monte el agitador seleccionado, Raqueta Nº 01 (Fig.02), Globo Nº. 01 (Fig.03) ó Espiral Nº.

01 (Fig.04), después coloque los ingredientes en la Olla Nº. 07 (Fig 01), cierre la Protección

de la Olla Nº. 08 (Fig. 01), elija la velocidad usando el Cuadro de Control de Velocidad Nº.

03 (Fig. 01), y ﬁnalmente prenda la maquina.

3.3 Montaje de los Agitadores

Todos los agitadores son montados igualmente (Fig. 02, 03, 04).

- Levante el guante Nº. 01(Fig 06) que se encuentra en el eje de la maquina Nº. 02 (Fig.06).

- Encaje el agujero que está en el Agitador Nº. 03 (Fig.06) en el perno del eje de la maquina.

- Baje el guante Nº. 01 (Fig 06 ).

3.4 Montaje de la Olla

- Traiga la Olla Nº. 09 (Fig.01) cerca de la Estructura de la maquina .Nº. 06 (Fig. 01)

19

20 25

2. Instalación Y Pre Operación

2.1 Instalación

2.1.1 Posición

Para un buen desempeño el equipo debe ser colocado sobre una superﬁcie de trabajo,

estable y plana.

TABLA 01

CARACTERÍSTICAS UNIDAD BPS-12E-N

Producción Media Kg/h 200

Tensión V 127 / 220

Frecuencia Hz 60

Potencia CV 1,25

Consumo kW/h 0,92

Altura mm 800

Ancho mm 370

Profundidad mm 450

Peso Neto kg 29

Peso Bruto kg 35

Capacidad de la Olla l 12

650mm

750mm

/ŶƐƚĂůůĂƟŽŶ

area

FRONT SIDE

1.3 Caracteríscas Técnicas

TABLA 02

TABLA DE CARGAS

MODELO CARGA MÍNIMA CARGA MÁXIMA

BPS-12E-N 1 litro ó 15 huevos 3 litros ó 30 huevos

Skymsen BPS-12E-N User manual

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