Skytrac CDP-300 User manual

CDP-300 INSTALLATION MANUAL
DOCUMENT REVISION: 01.006
(DOC0449)
Applies to: CDP-300 (104-300-01, 104-300-02)
Note: Access the latest revision at www.skytrac.ca/support
September 9, 2015
SKYTRAC Systems Ltd.
Tel. [phone]
Fax [phone]
Web: www.skytrac.ca
Email: [email protected]
© SKYTRAC Systems. All Rights Reserved.
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CDP-300 Installation Manual
Document Rev. 01.006 DOC0449 Page 2 of 31
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DOCUMENT REVISION HISTORY
Rev
ECO
Description
Date
Author
01.000
172
Initial Release
July 28, 2009
T. Ratch
01.001
283
Incremented revision number for document version control.
Corrected title of section 2.2.
Mar. 03, 2010
G. Ross
01.002
266
Added short term operating temperature in 2.4
Oct. 14, 2010
Y. Liu
01.003
368
Added warranty period starts from date of purchase from
SKYTRAC Systems
Dec. 14, 2010
Y. Liu
01.004
427
Corrected warranty statement. Added ESD caution. Removed
approval column from revision history. Corrected qualification
string and table in section 2.5. Corrected part numbers and added
asterisk to note in section 1.3.4.
Jun. 7, 2011
G. Ross
01.005
466
Updated warranty information. Changed the minimum operating
voltage to 20.5V. Removed references to CDU.
Mar. 4, 2013
J. James
01.006
851
Updated to new template.
Sep. 9, 2015
J. James
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CDP-300 Installation Manual
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Caution
The CDP-300 contains static sensitive circuitry that could be damaged from large electrostatic discharges directly
into the connector pins. Use care when handling the CDP-300 not to touch the connector pins unless properly
grounded.
Warning
Changes or modifications not expressly approved by SKYTRAC Systems Ltd (STS) could void the user’s authority
to operate the equipment.
Warranty Information
SKYTRAC Systems Ltd warrants this product to be free of defects in materials and workmanship, and that the
product meets or exceeds approved factory acceptance test requirements. STS reserves the right to replace any
warranted product at its sole discretion during the warranty period.
The CDP-300 is under warranty for one year from the date of shipment from SKYTRAC Systems Ltd. For failed
units caused by defective parts or workmanship, contact SKYTRAC Systems for an RMA #. SKYTRAC Systems
will provide the return address to ship the equipment to at the time of issuing the RMA #.
Proprietary Notice
The information contained in this document is proprietary and confidential to SKYTRAC Systems Ltd. No part of
this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, without
express written permission from SKYTRAC Systems Ltd.
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CDP-300 Installation Manual
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TABLE OF CONTENTS
1 GENERAL............................................................................................................................................................ 8
1.1 Introduction .................................................................................................................................................... 8
1.2 Contents......................................................................................................................................................... 8
1.2.1 Audience ............................................................................................................................................. 10
1.2.2 References .......................................................................................................................................... 10
1.3 System Components ................................................................................................................................... 11
1.3.1 ISAT-200 ............................................................................................................................................. 11
1.3.2 CDP-300 ............................................................................................................................................. 12
1.3.3 CDP-300 Installation Components ...................................................................................................... 12
1.3.4 CDP-300 Models ................................................................................................................................. 13
2 SYSTEM SPECIFICATIONS ............................................................................................................................. 14
2.1 General ........................................................................................................................................................ 14
2.2 Power Requirements for the CDP-300 System ........................................................................................... 14
2.3 Digital and Analogue I/Os ............................................................................................................................ 14
2.4 Physical Specifications ................................................................................................................................ 15
2.5 Safety Compliance ....................................................................................................................................... 15
2.5.1 Environmental Test Summary ............................................................................................................. 15
3 MECHANICAL INSTALLATION ........................................................................................................................ 17
3.1 General ........................................................................................................................................................ 17
3.2 Installation Limitations ................................................................................................................................. 17
3.3 Main Installation Tasks ................................................................................................................................ 17
3.4 CDP-300 Component Weights .................................................................................................................... 18
3.5 Unpacking and Inspecting the System Components ................................................................................... 18
3.5.1 Product Mounting ................................................................................................................................ 18
3.6 Installation Materials .................................................................................................................................... 18
3.6.1 Installation Kit for the CDP-300 ........................................................................................................... 18
3.6.2 Wiring Harness .................................................................................................................................... 19
4 ELECTRICAL INSTALLATION .......................................................................................................................... 20
4.1 General ........................................................................................................................................................ 20
4.2 Line Functions ............................................................................................................................................. 20
4.2.1 CDP-300 DB-15 Connector Pin-out. ................................................................................................... 20
4.2.2 CDP-300 DB-9 Connector Pin-out. ..................................................................................................... 21
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CDP-300 Installation Manual
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4.3 ISAT-200 System Installation Reference Drawings .................................................................................... 21
4.3.1 CDP-300 Installation Wiring Diagram Notes ....................................................................................... 22
5 CONFIGURATION OF THE CDP-300 .............................................................................................................. 23
5.1 CDP-300 Brightness Configuration ............................................................................................................. 23
5.2 ISAT-200 Configuration ............................................................................................................................... 23
6 POST INSTALLATION TESTS.......................................................................................................................... 24
6.1 General ........................................................................................................................................................ 24
6.1.1 Function Test Setup ............................................................................................................................ 24
6.1.2 Function Test ...................................................................................................................................... 24
6.1.3 EMI Test .............................................................................................................................................. 25
7 AIRWORTHINESS LIMITATIONS .................................................................................................................... 27
7.1 Installation Limitations ................................................................................................................................. 27
7.2 Operation Limitations ................................................................................................................................... 27
8 MAINTENANCE AND CONTINUED AIRWORTHINESS .................................................................................. 28
8.1 Continued Airworthiness .............................................................................................................................. 28
8.2 Maintenance Instructions ............................................................................................................................. 28
9 FIRMWARE UPDATES ..................................................................................................................................... 29
10 CDP-300 HUMAN MACHINE INTERFACE ................................................................................................. 30
10.1 General .................................................................................................................................................... 30
10.2 Display ..................................................................................................................................................... 30
10.3 Keypad .................................................................................................................................................... 30
10.4 Ambient Light Sensor .............................................................................................................................. 30
10.5 RS232 Programming Port ....................................................................................................................... 30
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LIST OF TABLES
TABLE 1 – CDP-300 MODELS ................................................................................................................................ 13
TABLE 2 – POWER REQUIREMENTS .................................................................................................................... 14
TABLE 3 – DIGITAL AND ANALOGUE I/OS ........................................................................................................... 14
TABLE 4 – CDP-300 PHYSICAL SPECIFICATIONS............................................................................................... 15
TABLE 5 – ENVIRONMENTAL TESTING SUMMARY ............................................................................................ 16
TABLE 6 – COMPONENT WEIGHTS ...................................................................................................................... 18
TABLE 7 – CDP-300 DB-15 CONNECTOR PIN DESCRIPTIONS .......................................................................... 20
TABLE 8 – CDP-300 DB-9 CONNECTOR PIN DESCRIPTIONS ............................................................................ 21
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CDP-300 Installation Manual
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LIST OF FIGURES
FIGURE 1 – ISAT-200 SYSTEM BLOCK DIAGRAM ............................................................................................... 11
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CDP-300 Installation Manual
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1 GENERAL
1.1 INTRODUCTION
This publication provides technical information for the installation of the CDP-300. The CDP-300 when used in
conjunction with the DVI-300 provides an interface to read and send email messages, receive and answer sat
phone calls, and display ISAT-200 parameters.
The CDP-300 along with the DVI-300 provides a rich interface for accessing the global voice and text
communications features of SKYTRAC System’s Iridium based ISAT-200. This combined interface is referred to
as the CDP/DVI.
If you are operating in CDP/DVI mode, refer to the DVI-300 Installation Manual (DOC0456) for details about
installation of the DVI-300.
1.2 CONTENTS
This manual contains procedures and other information for installing the CDP-300 system. It is divided into the
following sections:
Section 1 – General
This section contains a product overview and an overview of the contents of this manual.
Section 2 —
System Specifications
This section contains tables that list the power requirements and electrical specifications for the components of
the CDP-300.
Section 3 —
Mechanical Installation
This section contains the procedures for the physical installation of the CDP-300 system components.
Section 4 — Electrical Installation
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This section contains the information needed to complete the electrical connections to the CDP-300 system.
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Section 5 — Configuration of the CDP-300
This section contains instructions on how to configure and set up the CDP-300 system.
Section 6 — Post Installation Tests
This section contains instructions for tests to be performed after installation, to confirm that the system has been
installed correctly.
Section 7 — Airworthiness Limitations
This section describes the installation and operational limitations of the CDP-300 system.
Section 8 — Maintenance and Continued Airworthiness
This section describes the steps required for the continued airworthiness of the CDP-300 system.
Section 9 — Firmware Updates
This section indicates the methods available to update the CDP-300 and where to find the required instructions.
Section 10 — CDP-300 Human Machine Interface
This section provides a brief description of the CDP-300 human machine interface components.
1.2.1 AUDIENCE
This manual is intended for qualified aircraft avionics technicians, referred to as installers. The context of the
manual assumes that the installer is familiar with the tools, materials, and techniques of wiring and metal work
required for installing radios, antennas, and related components into aircraft.
1.2.2 REFERENCES
Additional information about the components of the ISAT-200 system can be found in the ISAT-200 Installation
Manual (DOC0334), and the CDP-300 User's Guide (DOC0500).
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1.3 SYSTEM COMPONENTS
The CDP-300 is a peripheral of the ISAT-200 System. The CDP-300 can operate stand alone or in conjunction
with a DVI-300 (CDP/DVI mode). The CDP/DVI must be connected to an ISAT-200 with up to date firmware
versions on all STS equipment. Refer to the CDP-300 User’s Guide (DOC0500) or www.skytrac.ca for the
firmware revisions needed for the CDP-300 and ISAT-200.
1.3.1 ISAT-200
The ISAT-200 is the primary component of the ISAT-200 System. The ISAT-200 provides position reporting and
messaging with global coverage in near real time. The CDP-300 provides a user cockpit control head to the
system. Please refer to the ISAT-200 installation manual for more information regarding installation of the ISAT-
200.
Figure 1 – ISAT-200 System Block Diagram
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1.3.2 CDP-300
The CDP-300 has a small, easy to use form factor well suited to the demanding environment of working aircraft.
The CDP-300 consists of a DZUS rail mounted display (3 lines by 20 symbols) and a keypad (5 keys). The
keypad is used to navigate through the menu structure of the CDP-300.
The CDP-300 is currently available in 2 models: CDP-300G and CDP-300C. CDP-300G has a commercial grade
antiglare filter and a green backlit panel. CDP-300C has a NVIS-B green filter. The CDP-300 has a current sinking
output for a buzzer and dimmer voltage measuring circuits for standalone CDP mode.
The CDP-300 is designed to provide an easy to use interface to the ISAT-200. The interface enables the user to
make Sat phone calls by using a preprogrammed quick dial list from anywhere in the world.
Pre-programmed text messages are also supported, allowing users to get important information to the ground in
an efficient and timely manner without distraction from the mission.
The CDP-300 can also function in combination with the DVI-300. This enables the CDP-300 to display the
characters entered by the DVI-300 keypad.
1.3.3 CDP-300 INSTALLATION COMPONENTS
An installation kit (PN 106-300-01) is offered for installation of the CDP-300. The parts list of the Installation Kit
can be found in the CDP-300 Installation Kit Bill of Materials (DOC0464). The installation kit contains a mating
connector to the CDP-300 back shell and all necessary hardware to attach it.
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1.3.4 CDP-300 MODELS
Table 1 – CDP-300 Models
TYPE
PART NUMBER
DESCRIPTION
COMPATIBILITY*
CDP-300G
104-300-01
CDP-300 with antiglare display filter
101-200-01
101-200-03
105-300-01
105-300-02
105-300-03
105-300-04
CDP-300C
104-300-02
CDP-300 with NVIS B display filter
101-200-01
101-200-03
105-300-01
105-300-02
105-300-03
105-300-04
*Note – Please contact STS Client Services for software version requirements.
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2 SYSTEM SPECIFICATIONS
2.1 GENERAL
This section contains the specifications and a list of the physical and electrical requirements for the CDP-300.
2.2 POWER REQUIREMENTS FOR THE CDP-300 SYSTEM
Table 2 – Power Requirements
COMPONENT
POWER REQUIREMENTS
CDP-300
Input Voltage: 20.5 to 32 VDC, 28 VDC nominal
Average Power: 7 W typical, 12W maximum
2.3 DIGITAL AND ANALOGUE I/OS
Table 3 – Digital and Analogue I/Os
Current Sinking Output
Maximum: 32 VDC, 200 mA
RS-232 Ports
Meets requirements of TIA/EIA-232-F standard
TX maximum: +/- 13.2 V, RX maximum: +/- 25V
RS-485 Ports
Meets requirements of TIA/EIA−485−A standard
Fail-safe receiver: Open circuit
Refer to the CDP-300 User's Guide (DOC0500) for configuration options.
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2.4 PHYSICAL SPECIFICATIONS
Table 4 – CDP-300 Physical Specifications
Operating Temperature
-15ºC to +55ºC
Short Term Operating Temperature (30
minutes)
-40ºC to +70ºC
Operating Altitude
Max. Operating= 55,000 ft (16,760 m)
Size
L: 5.7” (145.8 mm)
H: 1.8” (46.7 mm)
W: 3.1” (78.5 mm) excluding connectors
Weight
0.33kg (0.73 lbs)
Mounting
DZUS rails using 4 1/4 Turn Studs.
2.5 SAFETY COMPLIANCE
CDP-300C and CDP-300G are qualified to the DO-160E environmental category:
[(A1) (F1)]- CXB [(SBM) (UG)] XXXXXXZBBXXXMXXXXX
The tests demonstrated that the CDP-300 does not exhibit any unsafe performance when exposed to the
specified environmental test conditions, and that installation of the CDP-300 in accordance with the installation
instructions in this Manual will not pose a hazard to the continued safe flight and landing of the aircraft.
2.5.1 ENVIRONMENTAL TEST SUMMARY
The following table summarizes DO-160E Environmental Testing for the CDP-300.
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Table 5 – Environmental Testing Summary
SECTION
TEST NAME
CATEGORY
4.0
Temperature and Altitude
A1
F1
4.5.4
In-Flight Loss of Cooling
-
5.0
Temperature Variation
C
6.0
Humidity
X
7.0
Operational Shock
Crash Safety
B
8.0
Vibration
(SBM)
(UG)
9.0
Explosion Proofness
X
10.0
Water Proofness
X
11.0
Fluids Susceptibility
X
12.0
Sand and Dust
X
13.0
Fungus Resistance
X
14.0
Salt Spray
X
15.0
Magnetic Effect
Z
16.0
Power Input
B
17.0
Voltage Spike
B
18.0
AF Susceptibility
X
19.0
Induced Signal Susceptibility
X
20.0
RF Susceptibility
X
21.0
RF Emissions
M
22.0
Lightning Induced Transient Susceptibility
X
23.0
Lightning Direct Effects
X
24.0
Icing
X
25.0
Electrostatic Discharge
X
26.0
Fire, Flammability
X
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3 MECHANICAL INSTALLATION
3.1 GENERAL
This section contains procedures for the mechanical installation of the CDP-300. Included are unpacking
instructions, a table listing the weight of each component, and instructions for completing the physical installation
of the CDP-300.
3.2 INSTALLATION LIMITATIONS
The following installation regulations must be adhered to:
When installing the CDP-300 the installer must have a working knowledge of aircraft electronics installation, and
be a holder of either an FAA Repairman’s Certificate or a Transport Canada equivalent. All installations should
meet the requirements of FAA advisory circular AC43.13-1B.
3.3 MAIN INSTALLATION TASKS
The main tasks for this installation are listed below:
1. Unpack and inspect the system components. Check the contents of the installation kit against the
parts list on the Installation Kit Package and verify that all components are included and were not
damaged during shipping.
2. Product Mounting. Determine the approximate location of the CDP-300.
3. Install and secure the CDP-300.
4. Configure the CDP-300.
5. Test the CDP-300.
IMPORTANT NOTICE:
All system interconnect cables must be connected before power is applied to the system.
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3.4 CDP-300 COMPONENT WEIGHTS
The following table provides the weight for the CDP-300 system.
Table 6 – Component Weights
COMPONENT
WEIGHT
CDP-300
0.33kg (0.73 lbs)
3.5 UNPACKING AND INSPECTING THE SYSTEM COMPONENTS
1. Check the items in the shipment against those listed on the shipping invoice to ensure that all items have
been received. If any items are missing, contact SKYTRAC Client Services.
2. Carefully remove each item from its individual packaging.
3. Inspect each item for damage that may have been incurred during shipping. In case it is necessary to
submit a damage claim, save the shipping container to help verify the claim.
4. After all items have been unpacked, it is suggested that you save the containers and packaging materials
in case it becomes necessary to reship an item.
5. Verify and record the serial number of the CDP-300. This information is required when contacting
SKYTRAC Systems to activate the satellite communications services.
3.5.1 PRODUCT MOUNTING
To operate as part of the CDP/DVI, the CDP-300 has to be mounted just above the DVI-300. If the CDP-300 is
mounted already, disconnect the connector for CDP-300 and remove the CDP-300 from the aircraft DZUS rails.
Place the CDP-300 over the DVI-300 and secure them together using CDP/DVI Mounting Brackets on both sides.
Connect the wiring harness to the rear of the CDP-300 and DVI-300. Be sure to install all connector mounting
hardware required. Mount the CDP-300 and DVI-300 to the aircraft DZUS rails using the DZUS fasteners on
them.
3.6 INSTALLATION MATERIALS
3.6.1 INSTALLATION KIT FOR THE CDP-300
The CDP-300 is installed using the CDP-300 Installation Kit (P/N: 106-300-01). The Installation Kit contains all the
components necessary to install the CDP-300. (Components from the ISAT-200 Installation Kit will also be
required.)
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3.6.2 WIRING HARNESS
Determine the location of the CDP-300 in order to determine wiring harness lengths. Create the wiring harness for
your model of CDP-300 referencing applicable approved installation drawings for your airframe. Ensure the wiring
harness complies with the requirements of FAA advisory circular AC43.13-1B.
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4 ELECTRICAL INSTALLATION
4.1 GENERAL
This section contains the information required to complete the electrical connections in a CDP-300 installation.
Included are diagrams and tables that call out and list the pin locations of the connectors used in the installation
as well as system wiring diagrams with installation notes.
When installing the CDP-300, the installer shall have a working knowledge of aircraft electronics installation and
be a holder of either an FAA Repairman’s Certificate or a Transport Canada equivalent. All installations should
meet the requirements of FAA advisory circular AC43.13-1B.
4.2 LINE FUNCTIONS
This section describes the pin layout of the CDP-300 DB-15 and DB-9 connector.
4.2.1 CDP-300 DB-15 CONNECTOR PIN-OUT.
Table 7 – CDP-300 DB-15 Connector Pin Descriptions
PIN #
PIN NAME
FUNCTION/DESCRIPTION
1
Ground
CDP-300 Ground Pin
2
28V
Connect to 28Vdc
3
RS-485+
RS-485 positive
4
RS-485-
RS-485 negative
5
Buzzer
Ground sinking output used for buzzer activation.
6
Reserved
Reserved for future use - Do not connect
7
Reserved
Reserved for future use - Do not connect
8
Ground
CDP-300 Ground Pin
9
RS-232 RX
RX line of RS-232 Databus to DVI-300
IMPORTANT NOTICE:
All system interconnect cables must be connected before power is applied to the system.
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