SkyWave IDP-680 Installation instructions

IDP 600 Terminal Series
Hardware Guide
T200, Version 02
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© SkyWave Mobile Communications Inc.

IDP 600 Terminal Series - Hardware Guide
T200, Version 02 ii © SkyWave Proprietary
Legal Notice
This documentation is owned by SkyWave Mobile Communications Inc. (SkyWave) and protected by
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You may not make the documentation, or copies thereof, available in any manner or form, or use, copy or
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If you received this documentation by electronic transmission or download, by installation or use of the
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This documentation is provided on an as-is basis without any warranty of any kind. You assume the entire
risk as to the results or performance of the software. Under no circumstance shall SkyWave be held liable for
any direct, indirect, consequential, or incidental damages arising from the use or inability to use the software
or documentation.
All trademarks or registered trademarks are the property of their respective owners. INMARSAT, the
Inmarsat logo and IsatData Pro are trademarks of Inmarsat used under license by SkyWave. Inmarsat is not
responsible for the operation and regulatory compliance of the products and services referred to in this
document that connect to the Inmarsat system.
SkyWave reserves the right to make changes to products and or specifications without notice.
From www.SkyWave.com login, and follow the link to the downloads section. The complete Software and
Documentation License Agreement is distributed as a part of the IDP Developer Toolkit.
Contact Information
SkyWave Mobile Communications Inc.
Online:
Website www.SkyWave.com
Online Documentation:
Login at support.skywave.com and follow the link to the downloads section
Customer Support by Email:
[e-mail]
Customer Support by Telephone:
+1.613.836.2222

IDP 600 Terminal Series - Hardware Guide
© SkyWave Proprietary iii T200, Version 02
TABLE OF CONTENTS
Legal Notice....................................................................................................................................ii
Contact Information......................................................................................................................ii
List of Figures................................................................................................................................ v
List of Tables................................................................................................................................. vi
Preface..........................................................................................................................................vii
What's New?............................................................................................................................... vii
Purpose ....................................................................................................................................... vii
Audience..................................................................................................................................... vii
Notation ...................................................................................................................................... vii
Reference.................................................................................................................................... vii
Safety Disclaimer.......................................................................................................................viii
Safety Precautions......................................................................................................................viii
Installation Warning ..................................................................................................................viii
Limited Liability........................................................................................................................viii
Warranty...................................................................................................................................... ix
User Serviceable Parts................................................................................................................. ix
1Product Overview ............................................................................................................... 1
1.1 Overview of the Messaging System................................................................................... 1
1.2 Terminals............................................................................................................................ 2
1.3 Terminal Key Features and Benefits.................................................................................. 4
1.4 Pass-Through Mode ........................................................................................................... 5
1.5 Operating Modes................................................................................................................ 5
2Compliance.......................................................................................................................... 7
3Specifications....................................................................................................................... 9
3.1 Connector........................................................................................................................... 9
3.1.1 Connector Pin-out............................................................................................................ 9
3.2 Power................................................................................................................................ 10
3.2.1 Input Range.................................................................................................................... 10
3.2.2 Power Consumption....................................................................................................... 11
3.2.2.1 Average Power Consumption..............................................................................................11
3.2.3 Load Dump Circuitry..................................................................................................... 11
3.2.4 Fuse................................................................................................................................ 12
3.3 Input/Output..................................................................................................................... 12
3.3.1 Digital Input................................................................................................................... 13
3.3.2 Digital Output................................................................................................................ 14
3.3.3 Analog Input.................................................................................................................. 15
3.3.4 Input Bandwidth ............................................................................................................ 15
3.3.5 Output Bandwidth.......................................................................................................... 15
3.3.6 Pass-Through Mode....................................................................................................... 15
3.4 Serial Interfaces................................................................................................................ 17
3.4.1 RS-232........................................................................................................................... 17
3.4.2 RS-485/J1708 ................................................................................................................ 17
3.5 RF Specifications ............................................................................................................. 17

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3.5.1 Frequency ...................................................................................................................... 17
3.5.2 IDP-680 Antenna........................................................................................................... 18
3.5.3 IDP-690 Low Elevation Antenna .................................................................................. 18
3.6 GPS................................................................................................................................... 18
3.7 Physical Details................................................................................................................ 18
3.8 LED.................................................................................................................................. 20
3.9 Non-Volatile Storage........................................................................................................ 20
3.10 Environmental.................................................................................................................. 21
3.11 Temperature Sensor.......................................................................................................... 22
4Installation......................................................................................................................... 23
4.1 Getting Started.................................................................................................................. 23
4.2 Prepare for the Installation ............................................................................................... 23
4.2.1 Shipping Box Contents.................................................................................................. 24
4.2.2 Mobile Identification ..................................................................................................... 24
4.2.3 Contact SkyWave to Activate the Terminal .................................................................. 24
4.2.4 Required Materials......................................................................................................... 25
4.2.5 Required Tools............................................................................................................... 25
4.3 Identify the Fuse Panel Location...................................................................................... 26
4.4 Determine a Suitable Mounting Location ........................................................................ 26
4.5 Route the Main Cable....................................................................................................... 27
4.6 Mount the Terminal.......................................................................................................... 28
4.6.1 Drill Mounting Holes (optional).................................................................................... 29
4.6.2 Mount the Terminal....................................................................................................... 29
4.6.3 Apply Dielectric Grease................................................................................................. 30
4.7 Protect the Cables and Cable Connectors......................................................................... 31
4.8 Connect to Power ............................................................................................................. 32
4.9 Register the Terminal....................................................................................................... 33
4.10 Cleaning Instructions........................................................................................................ 34
4.11 Application Programming Interface................................................................................. 34
5Cable Assembly Instructions............................................................................................ 35
5.1 Required Tools and Materials .......................................................................................... 35
5.2 Cable Assembly Steps...................................................................................................... 35
6Troubleshooting the Terminal......................................................................................... 39
6.1 Terminal Does Not Register or Report............................................................................. 39
APPENDIX A Order Part Numbers....................................................................................... 41
APPENDIX B Activation Information................................................................................... 42
APPENDIX C IDP 600 Series Mating Cable......................................................................... 43
APPENDIX D IDP 600 Series to DMR-800 Adapter Cable................................................. 45
APPENDIX E IDP 600 Series Extension Cable..................................................................... 47
APPENDIX F Drill Template.................................................................................................. 50
Documentation Version............................................................................................................... 51
Acronyms/Glossary..................................................................................................................... 52
Index… ......................................................................................................................................... 53

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List of Figures
Figure 1 IDP-680 Model............................................................................................................ 1
Figure 2 SkyWave's IsatData Pro Network ............................................................................... 2
Figure 3 IDP-680 with Side Connector...................................................................................... 3
Figure 4 IDP-680 with Bottom Connector................................................................................. 3
Figure 5 IDP-690 with Side Connector...................................................................................... 4
Figure 6 IDP-690 with Bottom Connector................................................................................. 4
Figure 7 Pass-Through Mode..................................................................................................... 5
Figure 8 Terminal Connector Pin Assignment (Male)............................................................... 9
Figure 9 View of Terminal Male Connector............................................................................ 10
Figure 10 Face View of Mating Connector (Female)................................................................ 10
Figure 11 Rear View of Mating Connector (Solder Cups)........................................................ 10
Figure 12 Digital Input............................................................................................................... 13
Figure 13 Digital Output............................................................................................................ 14
Figure 14 Analog Input.............................................................................................................. 15
Figure 15 Pass-Through Mode Signals...................................................................................... 16
Figure 16 IDP-680 Top View Enclosure Dimensions (mm) ..................................................... 19
Figure 17 IDP-680 Side View Enclosure Dimensions (mm)..................................................... 19
Figure 18 IDP-680 and IDP-690 Bottom View Enclosure Dimensions (mm) .......................... 19
Figure 19 IDP-690 Side View Enclosure Dimensions (mm)..................................................... 20
Figure 20 Mobile ID Location................................................................................................... 24
Figure 21 Sample Activation Report ......................................................................................... 25
Figure 22 Sample Cable Placement in a Vehicle Cab ............................................................... 28
Figure 23 Bottom Connector and Side Connector (IDP-680 shown)........................................ 29
Figure 24 Location for Waterproof Sealing Compound............................................................ 30
Figure 25 Apply Silicone Lubricant to Connector..................................................................... 30
Figure 26 Key Slot..................................................................................................................... 31
Figure 27 Cable Connector and Locking Collar........................................................................ 31
Figure 28 Cable Management.................................................................................................... 32
Figure 29 LED Location............................................................................................................ 33
Figure 30 Basic Connector Parts for Soldering Configuration.................................................. 35
Figure 31 Recommended Stripping Length............................................................................... 35
Figure 32 Cable with Sealing Nut, Back Shell and Coupling Ring........................................... 36
Figure 33 Cable Grommet ......................................................................................................... 36
Figure 34 Red Gasket................................................................................................................. 36
Figure 35 Wires and Solder Cups.............................................................................................. 37
Figure 36 O-Ring over Connector Body.................................................................................... 37
Figure 37 Silicone in the Connector .......................................................................................... 37
Figure 38 Silicone in the Grommet............................................................................................ 38
Figure 39 Key Features in the Coupling Ring and Connector Body ......................................... 38
Figure 40 Cable Exit Area ......................................................................................................... 38
Figure 41 Assembled Sealing Nut ............................................................................................. 38
Figure 42 IDP 600 Series Mating Cable.................................................................................... 43
Figure 43 Face View of IDP 600 Series Mating Cable Connector............................................ 44

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Figure 44 IDP 600 Series to DMR-800 Adapter Cable............................................................. 45
Figure 45 IDP Connector End Pin-Out...................................................................................... 46
Figure 46 DMR-800 Mating Connector End Pin-Out ............................................................... 46
Figure 47 IDP 600 Series Extension Cable................................................................................ 47
Figure 48 Raw Cable Details..................................................................................................... 48
List of Tables
Table 1 IDP 600 Series Models................................................................................................ 3
Table 2 Terminal Connector..................................................................................................... 9
Table 3 Terminal Electrical Pin Assignment............................................................................ 9
Table 4 Power Consumption Values ...................................................................................... 11
Table 5 Power Consumption Scenarios.................................................................................. 11
Table 6 Pass-Through Mode I/O States.................................................................................. 16
Table 7 Pass-Through Mode Timing Specifications .............................................................. 16
Table 8 Pass-Through Mode Power Consumption................................................................. 16
Table 9 Order Part Numbers................................................................................................... 41
Table 10 IDP 600 Series Mating Cable Color Code................................................................. 44
Table 11 Cable Connector Pin-Out .......................................................................................... 46
Table 12 Cable Connector Pin-Out .......................................................................................... 48

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© SkyWave Proprietary vii T200, Version 02
Preface
Note: Refer to the SkyWave Customer Support website for a possible Errata Sheet
available after the release of this document. Always check the site for the most
current documentation releases.
What's New?
Updates since the last release of this document are listed below.
Updated elevation angle for IDP-690 (-15 to +90) (Table 1)
Added power consumption information (Table 5)
Added new IDP 600 Series Extension Cable figure and updated details
(APPENDIX E)
Purpose
This document is as an overview of the installation procedures and hardware
characteristics and specifications for the IDP 600 series of terminals.
Audience
This document is for technical readers. It provides information to ensure successful
installation and operation of IDP 600 series terminals.
Notation
Hardware components and hardware labels in this document may not be exactly as shown
and are subject to change without notice.
CAUTION This safety symbol warns users of possible hazards to personnel,
to equipment, or to both. It includes hazards that will or can
cause severe personal injury, death, or substantial property
damage if the hazard is not avoided; and hazards that will or can
cause minor personal injury or property damage if the hazard is
not avoided.
Note: A note indicates information with no potential hazard, but the user should
make special note. A note is also used to indicate points of interest or to provide
supplementary information about a feature or task.
Numbered lists indicate a series of steps required to complete a task or function.
Bulleted lists highlight information where order or sequence is not crucial.
Reference
The content of the following documents may be useful in conjunction with this guide.
These documents are available from the IDP Developer Toolkit or support.skywave.com.
[T202] IDP 600 Terminal Series Developer Guide

IDP 600 Terminal Series - Hardware Guide
T200, Version 02 viii © SkyWave Proprietary
Safety Disclaimer
SkyWave makes no warranties, representations or guarantees that the products and
network services are suitable for any use in any hazardous environments requiring fail
safe performance (including without limitation marine safety and distress systems,
operation of nuclear facilities, aircraft navigation or communications systems, weapons
systems, air traffic control and life support services) or any other application in which the
failure of the products or network services could result in death or personal injury.
Solution Providers assume all liability associated with selling any products and network
services for any such applications, and Solution Provider will defend, indemnify, and
hold SkyWave harmless against any claims against SkyWave for loss, damage, liability,
or expense (including lawyers’ fees) arising out of or related to the sale by Solution
Providers or any Solution Provider Reseller, or the user by any end user, of any product
or network service.
Please read all cautions and warnings throughout this document.
Safety Precautions
The mobile device must comply with all safety precautions relating to the operation,
usage, service and repair of the terminal. SkyWave assumes no liability for the
customer’s failure to comply with any of these precautions.
Caution warnings appear throughout this document.
Installation Warning
SkyWave recommends that this product be installed by the authorized distributor from
whom it has been purchased. By carrying out the installation of the product, the installer
assumes exclusive responsibility for, and agrees to indemnify SkyWave from, any injury
or damage of any kind arising from the installation.
Limited Liability
SkyWave’s liability is limited to the cost of repair or replacement of any of SkyWave’s
products during the warranty period. To the maximum extent permitted by applicable
law, SkyWave's total liability for damages of any kind, whether based on breach of
contract, tort (including negligence), product liability, incidental, special, consequential,
indirect or similar damages with product application and usages will be limited to an
amount equal to the product's original price paid by the Purchaser to SkyWave and this
limitation of liability is reasonable given the price of SkyWave's products. In no event
will SkyWave be liable to the Purchaser, any resellers of the Purchaser or any end user
for any lost profits or savings, lost business, loss of data, any telecommunications
breakdown, unavailability, downtime, interruption or delay, any suspension of service by
any third party service provider including Inmarsat or any incidental, special, indirect, or
consequential damages, whether based on breach of contract, tort (including negligence),
product liability, incidental, special, consequential, indirect or similar damages and
whether or not SkyWave has been advised of the possibility of such occurrence or
damage. The parties agree that the foregoing represents a fair allocation of risk
hereunder.

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Warranty
SkyWave provides a manufacturer’s warranty to the original purchaser (Solution
Provider) that its products and services will perform in accordance with SkyWave’s
specifications and will be free from defects in material and workmanship for a limited
period of time. This warranty is limited to the repair and/or replacement of any defective
components experienced under normal specified operating use and storage conditions, at
SkyWave’s discretion. It does not cover any damages caused or associated with the
product’s misuse. The end-user’s only remedy or recourse is against the Solution
Provider, and any experience with defective products should be communicated to your
Solution Provider. Shipping of defective product, back to the Solution Provider will be in
accordance with the Solution Provider’s instructions and should be accompanied with a
fault report. SkyWave is not responsible for corrosion damage caused by improperly
assembled or installed cables. Warranty is void if unit is opened.
A fault report is required for each unit returned under warranty. Please contact
SkyWave’s Customer Support for additional information.
User Serviceable Parts
The terminals contain no user serviceable parts or replaceable fuses.

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IDP 600 Terminal Series - Hardware Guide
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1 Product Overview
Each IDP 600 series terminal consists of a single environmentally sealed mechanical
enclosure containing an integral antenna, a satellite modem for communicating with the
satellite, an integral GPS subsystem, four input/output ports, an RS-232 port, and an
RS-485/J1708 port. The terminals are available in various configurations. Figure 1 shows
the IDP-680 model.
Figure 1 IDP-680 Model
Each terminal is designed for industrial and fixed applications or to be mounted outdoors
on a wide range of platforms such as vehicles or boats.
The terminal’s built-in programmability allows it to work as a stand-alone data-
messaging terminal, with built-in I/O data collection and processing capabilities. Feature-
rich software tools make programming easy and shorten the design and testing time.
1.1 Overview of the Messaging System
SkyWave's IsatData Pro satellite messaging system is designed to support the
management of mobile or fixed assets located around the world. An asset fitted with one
of SkyWave's satellite based mobile terminals can have its status and location monitored,
as well as send large messages.
The network provides the following key features and benefits:
Polling of terminal status and location
Scheduled reporting of terminal status and location
Transmission of text messages to and from a serial port on the terminal
Two-way communication for messaging to and from the asset for near real-time
control
Up to 6,400 bytes from-mobile messages
Up to 10,000 bytes to-mobile messages
Broadcast messages

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Default acknowledged messages
Global service
Figure 2 SkyWave's IsatData Pro Network
Service is provided to end users by Solution Providers (SPs) who use the SkyWave
IsatData Pro network to offer particular applications and/or services to their clients. The
SPs link their application services to the satellite terminals by connecting to the IsatData
Pro gateway. This acts as the communications hub of the system, routing traffic to and
from the terminals and the various service providers.
Configuration and data retrieval from the terminal can be easily accomplished through
Internet-based application services provided by SPs or by integrating existing customer
enterprise software to receive information from the Gateway.
1.2 Terminals
1
The IDP 600 series (Table 1) of SkyWave mobile satellite terminals operate on the
IsatData Pro network. The terminals are self-contained, environmentally sealed, compact,
and provide low power consumption.
Terminals include an omni-directional antenna, satellite modem, GPS, programmable
microcontroller, and several I/O (input/output) feeds capable of monitoring and
controlling external sensors and devices.
The terminal's built-in programmability allows it to work as a stand-alone terminal with
built-in I/O data collection and processing capabilities. Each model is suitable for both
mobile and fixed installations.
Feature-rich software tools make scripting easy, and shorten the script design and testing
time. SkyWave also provides consulting services to SPs to help program the terminals
and get customer applications running quickly.
1
Hardware components may not be exactly as shown in this document.
Solution
Provider’s Site
Internet
Gateway
Land Earth
Station (LES)
Inmarsat
Satellite
IDP
Terminals
GPS
Satellites
PC

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Table 1 IDP 600 Series Models
Model
Elevation Angle
Connector
GPS
(optional)
IDP-680
20° - 90°
10-pin
side or bottom
Yes
IDP-690
-15° - 90°
10-pin
side or bottom
Yes
Part numbers are specified in Table 9.
All terminals are available in two configurations: bottom connector or side connector (see
figures below).
Figure 3 IDP-680 with Side Connector
Figure 4 IDP-680 with Bottom Connector

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Figure 5 IDP-690 with Side Connector
Figure 6 IDP-690 with Bottom Connector
1.3 Terminal Key Features and Benefits
CAUTION Do not rely solely on the terminal for
emergency (SOS) calls.
The IDP 600 series terminals have the following key features and benefits:
Designed to be used as a standalone or incorporated into an SP solution
Built-in GPS receiver to calculate position, speed and heading
Quick and easy installation reduces labor time and costs
Ships with installed firmware
Flexible custom scripting
Broad operational temperature range
Rugged construction

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1.4 Pass-Through Mode
The terminal operates in pass-through mode when there is no valid application firmware
present. In pass-through mode, the terminal connects the external RS-232 port to the
serial port on its internal modem, making the terminal an IP67 modem that accepts a wide
input voltage. The packaged modem inherits all the IDP 600 terminal series certifications.
Figure 7 Pass-Through Mode
1.5 Operating Modes
The terminal operates in a number of modes while the application processor portion of
the terminal has its own independent set of modes.
Transmit Mode
In transmit mode the terminal is transmitting a signal to the gateway. Several
transmissions can occur within any 5 second frame.
Receive Mode
In receive mode the terminal is receiving a signal from the gateway. This is mutually
exclusive with transmit mode.
Sleep Mode
In sleep mode the terminal draws minimal current. It monitors its external inputs (digital
and serial) for activity, and reacts as required by transitioning to processing mode with no
loss of information such as incoming serial characters.
Power Supply
Modem
Terminal
MODEM_WAKE
UP
SERIAL_RX
RS232 Rx (PIN 10)
SERIAL_TX
RS232 Tx (PIN 9)
EVENT_NOTIFICATION
9-32V (PINS 3,4)
I/O 4 (PIN 8)
Connector
Transceiver
~INVALID

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Processing Mode
In its processing mode the applications processor is actively running while transmit and
receive are powered down.

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2 Compliance
The following certifications are pending for the IDP terminal.
Inmarsat Type Approval
Industry Canada
ICES-003, Issue 4, Feb 2004, Spectrum Management and Telecommunications
Policy, Interface-Causing Equipment Standard
RSS-170, Issue 1, Rev. 1, Nov 6, 1999, Spectrum Management and
Telecommunications Policy, Radio Standard
RSS-102, Radiation Safety per Safety Code 6
FCC Part 25
CFR Title 47: Telecommunication, Part 25 - Satellite Communications,
Sub-part C - Technical Standards
OET 65 - Radiation Safety
R&TTE Directive 1999/5/EC (CE Mark)
EN 301 426 V1.2.1 (2001-10), Satellite Earth stations and Systems (SES);
Harmonized EN for Low data rate Land Mobile satellite Earth Stations (LMES)
and Maritime Mobile satellite Earth Stations (MMES) not intended for distress
and safety communications operating in the 1,5/1,6 GHz frequency bands
covering essential requirements under article 3.2 of the R&TTE Directive
EN 301 489-20 V1.2.1 (2002-11), Electromagnetic compatibility and Radio
spectrum Matters (ERM); ElectroMagnetic Compatibility (EMC) standard for
radio equipment and services; Part 20: Specific conditions for Mobile Earth
Stations (MES) used in the Mobile Satellite Services (MSS)
EN 301 489-1 V1.2.1 (2002-11) - EMC
EN 60950:2002 - Safety
IEC 62311 - Radiation safety
RoHS
Restriction of Hazardous Substances (RoHS)
2
Ingress Protection
IP67
2
European Union's (EU) Directive 2002/95/EEC "Restriction of Hazardous Substances" (RoHS)
in Electronic and Electrical Equipment.

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3 Specifications
3.1 Connector
The terminals use a circular 10-pin connector.
Table 2 Terminal Connector
Parameter
Part Number
Mating Connector Kit
SA901020-001
3.1.1 Connector Pin-out
Figure 8 Terminal Connector Pin Assignment (Male)
Table 3 Terminal Electrical Pin Assignment
Pin
Functionality
Pin
Functionality
1
RS-485/J17083A
2
RS-485/J1708 B
3
GND
4
VIN
5
I/O 02
6
I/O 03
7
I/O 01
8
I/O 04
9
RS-232 Tx (Output)
10
RS-232 Rx (Input)
3
J1708 is configurable in software control.

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Figure 9 View of Terminal Male Connector
Figure 10 Face View of Mating Connector (Female)
Figure 11 Rear View of Mating Connector (Solder Cups)
3.2 Power
3.2.1 Input Range
Parameter
Value
Power Supply Voltage
9 to 32 V DC
29.3 mm