Slaughter 6330 User manual

For Model: 6330
WARNING: THIS GUIDE WAS CREATED FOR OPERATORS HAVING SOME FAMILIARITY WITH
ELECTRICAL SAFETY TESTING. AN ELECTRICAL SAFETY TESTER PRODUCES VOLTAGES AND CURRENTS THAT
CAN CAUSE HARMFUL OR FATAL ELECTRIC SHOCK. TO PREVENT ACCIDENTAL INJURY OR DEATH, THESE
SAFETY PROCEDURES MUST BE STRICTLY OBSERVED WHEN HANDLING AND USING A TEST INSTRUMENT.
6330
6-in-1 Multi-Function
Electrical Safety Tester
Quick Start Guide
SAFETY CHECKLIST
KEEP unqualied/unauthorized personnel away from the test area
ARRANGE test staons in a safe and orderly manner
NEVER touch products or connecons during a test
STOP the test rst in the event of a problem
NEVER perform a Ground Bond test on energized circuitry or equipment
BE SURE to always connect the return test lead rst
HANDLE test clips by insulaon only, never touch clips directly
Safety Made Simple

Front Panel Controls
1.
RESET BUTTON: Red momentary contact switch used to reset the instrument in case of a
failure. Also serves as an abort signal to stop any test in progress.
TEST BUTTON: Starts a test.
LCD DISPLAY: 20 x 2 character display.
LOCK INDICATOR: This LED indicates that the lock feature has been enabled.
BUS INTERFACE INDICATOR: This LED indicates that the bus interface has been enabled.
FAULT CONDITION INDICATORS: These LED’s indicate that the Neutral, Reverse, and
Ground line condions have been acvated during a Line Leakage test.
CURRENT OUTPUT TERMINAL: Used to aach the current test lead or test xture to the
instrument. Provides the high current output from the instrument.
POWER SWITCH: Rocker-style switch with internaonal ON ( | ) and OFF (0) markings.
SET KEY: Use this key to advance forward through the setup menus.
UP-DOWN ARROW KEYS: Use these keys to cycle through test parameter setup.
EXIT KEY: Use this key to exit any menu or to clear an unwanted entry in a
parameter eld.
HIGH VOLTAGE OUTPUT TERMINAL: Provides the high voltage used during a Hipot test.
Connector used to aach the high voltage test lead, adapter box high voltage lead or test
xture high voltage lead to the instrument.
HIGH VOLTAGE INDICATOR: This indicator ashes to warn the operator that high voltage
is present at the high voltage output terminal.
RETURN OUTPUT TERMINAL: Provides the return current path. Connector used to aach
the return test lead, adapter box return lead or test xture return lead to the instrument.
(6330 Front Panel)
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Back Panel Controls
2.
(6330 Back Panel)
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1EXTERNAL MEASURING DEVICE: Provides an access port for a custom measuring device. The
port may be acvated during Line Leakage tesng from the instrument’s menu system. The
operator must supply the appropriate measuring device as none is provided.
POWER CONTROL: N/A
FUSE RECEPTACLE: Fuse rang is 6.3 A at 250 VAC. To change the fuse, unplug the power (mains)
cord and turn the fuse receptacle counterclockwise. The fuse compartment will be exposed.
Please replace the fuse with one of the proper rang.
CALIBRATION BUTTON: To put the instrument into the calibraon mode push this buon and
turn on the power switch simultaneously.
SIGNAL INPUT: 9-pin D-type subminiature male connector for remote control of TEST, RESET,
AND INTERLOCK funcons as well as remote memory tests recall.
SIGNAL OUTPUT: 9-pin D-type subminiature female connector for monitoring PASS, FAIL, and
PROCESSING output relay signals.
BUS INTERFACE: Oponal connector for interconnecon to RS-232 bus interface.
DUT POWER INPUT: Provides the line and neutral connecons for an input power source to be
used during Funconal Run and Line Leakage tesng. Only a U.S. style single phase unbalanced
power source may be used.
DUT POWER OUTPUT: Provides the line and neutral connecons from the 6330 to the DUT during
Funconal Run and Line Leakage tesng. Provides the high voltage connecons to the DUT during
ACW, DCW and IR tesng if the DUT OUTPUT and DUT-HV parameters are turned ON.
GROUND CONNECTION: Connector used to aach the adapter box ground lead to the instrument.
CASE CONNECTION: Provides the return connecon during ACW, DCW or IR tesng. This
terminal is wired in parallel with the return terminal during a Ground Bond test and may be
used in place of the front panel connecon. During a Line Leakage test this connecon provides
a connecon to one side of the measuring device (MD).
CHASSIS GROUND (EARTH) TERMINAL: This safety terminal should be connected to a good
earth ground before operaon.
INPUT POWER RECEPTACLE: Standard IEC 320 connector for connecon to a standard NEMA
style line power (mains) cord.
VOLTAGE SELECT SWITCH: Sets the line voltage conguraon of the instrument. In the le
posion it is set for 115 volt operaon, in the right posion it is set for 230 volt operaon.
THERMAL FAN: Runs connuously to cool the instrument.
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3.
Setting Up The Instrument
Editing System Parameters
WARNING: LOCATE A SUITABLE TESTING AREA WITH A THREE-PRONG, GROUNDED OUTLET. BE SURE
THAT THE THREE PRONG OUTLET HAS BEEN TESTED FOR PROPER WIRING. MAKE SURE YOU READ THE SAFETY
CHECKLIST OF THIS GUIDE BEFORE USING THE INSTRUMENT.
1. Adjust the line voltage select switch on the rear panel of the instrument to the
appropriate input voltage rang, either 115 VAC or 230 VAC.
2. Connect the female end of the standard NEMA style line power (mains) cord into the
input power receptacle on the rear panel of the instrument and plug the male end of
the cord into a grounded power source.
3. Turn the instrument power switch ON. Upon power up, you will see the Slaughter
Company name, Model Number, and current soware version briey appear on the
LCD display and then you will see the default test parameters as follows:
Congure the instrument system parameters to your preferences. The instrument
system parameters are global and will aect all tests that are performed regardless of
memory locaon and memory step.
1. Press EXIT from the Perform Test screen to edit the system parameters.
2. Press the SET key to toggle through the parameters and use the up or down arrow
keys to edit the parameters.
Default system parameters shown below:
(Perform Test Screen)
To Grounded
Power Source
PLC Remote Single Step Fail Stop Lock Memory Lock Alarm DUT-HV Set
OFF OFF OFF OFF OFF 5 ON

4.
Editing Test Parameters
Selecting A Memory Location
If you wish to change the default test sengs, you will need to begin by choosing a
memory locaon rst.
There are 20 memory locaons each of which contains 10 steps. The steps can be
connected sequenally to form a mul-step test roune. Only one electrical safety test type
can be selected for each step. In order to connect a step, the “Connect” parameter needs
to be turned ON.
1. Press the SET key from the Perform Test screen to select a memory locaon. Use the up
or down arrow keys to select memory locaons 1 – 20.
2. Press the SET key again to select the step. Use the up or down arrow keys to cycle
through steps 1-10.
3. Press the EXIT key to store changes and return to the Perform Test screen.
Now that the memory locaon has been set up, you may now congure your test roune.
1. Press the SET key from the Perform Test screen to conrm the memory locaon.
2. Press the SET key again to conrm the memory step number. You should start by
modifying step 1.
3. Press the SET key a third me unl one of the following test types appear:
4. Use the up and down arrow keys to toggle the test type between ACW, DCW, IR, GND,
RUN, and LLT.
5. Press the EXIT key to save the seng and return to the Perform Test screen OR press
the SET key to toggle between the parameters for the selected test type.
6. Use the up or down arrow keys to edit each test parameter.
7. When you are nished eding the test parameters press the EXIT key to save your
sengs and return to the Perform Test screen.
Default test type parameters are shown on next page.
Memory Locaon Memory Step Number

5.
Editing Test Parameters
Default test type parameters are shown below.
There are a total of 8 dierent Line condions that may be congured. They are displayed
in the following table:
AC Hipot Mode
• Voltage: 1.24 kV
• HI-Limit: 10.00 mA
• Lo-Limit: 0.00 mA
• Ramp: 0.1 s
• Dwell: 1.0 s
• Frequency: 60 Hz
• Arc Detect: OFF
• Arc Sense: 5
• DUT Output: On
• Connect: O
Funconal Run
• Volt-Hi: 125.0 V
• Volt-Lo: 0.0 V
• Amp-Hi: 10.0 A
• Amp-Lo: 0.0 A
• Power-Hi: 1000 W
• Power-Lo: 0 W
• PF-Hi: 1.000
• PF-Lo: 0.000
• Leakage-Hi: 10.00 mA
• Leakage-Lo: 0.00 mA
• Delay: 0.2 s
• Dwell: 1.0 s
• Connect: O
DC Hipot Mode
• Voltage: 1.50 kV
• HI-Limit: 5.00 mA
• Lo-Limit: 0.00 mA
• Ramp: 0.1 s
• Dwell: 1.0 s
• Arc Detect: OFF
• Arc Sense: 5
• DUT Output: On
• Connect: O
Line Leakage Mode
• Volt-Hi: 125.0 V
• Volt-Lo: 0.0 V
• Leakage-Hi: 6000 µA
• Leakage-Lo: 0.00 µA
• Line: 7
• MD: MD A
• Probe: G-L
• Delay: 1.0 s
• Connect: OFF
Insulaon Resistance
• Voltage: 500 V
• HI-Limit: 0 mΩ
• Lo-Limit: 1 mΩ
• Delay: 1.0 s
• DUT Output: On
• Connect: O
Ground Bond Test
• Current: 30 Amps
• HI-Limit: 100 mΩ
• Lo-Limit: 0 mΩ
• Dwell: 1.0 s
• Oset: 0 mΩ
• Frequency: 60 Hz
• Connect: O
Line 12345678
Neutral OPEN OPEN OPEN OPEN CLOSE CLOSE CLOSE CLOSE
Reverse OFF ON OFF ON OFF ON OFF ON
Ground OPEN OPEN CLOSE CLOSE OPEN OPEN CLOSE CLOSE

6.
Adapter Box Connecons
The adapter box may be used for products that are terminated in either a two prong or
three prong line cord. It is easy to use the adapter box for all six test funcons.
See back page for diagram.
1. Remove the cover plate on the rear panel of the 6330 to access the DUT Output
Connecons. These connecons provide power to the DUT during a Line Leakage or
Funconal Run test.
2. Connect the adapter box (P/N 99-10467-01) to the DUT Output L (line), N (neutral)
terminals, and the ground terminal.
3. Aach the black case lead (P/N 99-10457-01) to the case terminal and connect the
ground return clip to the dead metal on the chassis of the DUT.
4. Plug the line cord from the DUT into the adapter box receptacle (P/N 99-10467-01).
The adapter box will now provide power to the DUT during Funconal Run and Line
Leakage tesng.
Test Connections
DUT Power Input Connecons
Remove the cover plate on the rear panel of the 6330 to access the DUT Power Input
Connecons. These terminals provide the connecons from an external power source to
the 6330. See back page for diagram.
5. Use the black 10 AWG cables (P/N 99-10469-01 & 99-10470-01) to connect to an
unbalanced, single-phase power source for applicaons not exceeding 30 amps.
Note: The 220 - 240 volt U.S. style line power cord is NOT suitable to connect to the DUT
inputs. This style of power distribuon is a balanced type with two HOT or LINE conductors.
If voltage is applied to pin 2, N (neutral) terminal of the DUT Power Input and you aempt
to execute a Run test or Line Leakage test, a warning will appear on the screen that says
Neutral-V.
If this message appears, the voltage problem will need to be corrected before the
instrument allows you to execute Funconal Run or Line Leakage tests.
WARNING: BE SURE THAT THE HOT LEAD OF THE POWER SOURCE IS CONNECTED TO PIN 1,
(LINE) TERMINAL OF THE DUT POWER INPUT TERMINAL BLOCK AND THE RETURN OR LOW VOLTAGE
LEAD IS CONNECTED TO PIN 2, N (NEUTRAL) TERMINAL OF THE DUT POWER INPUT TERMINAL BLOCK.
DO NOT CONNECT A LINE CONDUCTOR TO THE N OR NEUTRAL TERMINAL OF THE DUT POWER INPUT.
THIS CONDITION CAN BE VERY DANGEROUS TO THE OPERATOR.

6330-3/13
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Safety Made Simple
View test results by pressing the up and down arrow keys from the Perform Test screen.
PASS: If the DUT passes the test, you will hear a short audible beep and the display will
indicate the test results.
FAIL: If a failure occurs, you will hear a long audible alarm and the red ashing indicator
will light up. To stop the alarm press the red RESET buon.
(PASS/FAIL Indicaon Screen)
CAUTION: THE ADAPTER BOX (P/N 99-10467-01) MAY BE USED TO PERFORM HIPOT, GROUND BOND,
INSULATION RESISTANCE, FUNCTIONAL RUN, AND LINE LEAKAGE TESTS. THE ADAPTER BOX IS RATED FOR A
MAXIMUM OF 20 AMPS OF INPUT CURRENT. IF CURRENT LEVELS GREATER THAN 20 AMPS ARE NEEDED FOR
EITHER THE FUNCTIONAL RUN TEST OR THE LINE LEAKAGE TEST, THE STAND ALONE TEST LEADS MUST BE USED.
Test Connections
Test Results
DUT POWER INPUT
NL
GND CASE
DUT OUTPUT
CAUTION
HIGH VOLTAGE
5KVAC MAX.
6KVDC MAX.
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