SMA 800-TRL40ST User manual

Warranty/Parts/Service
For home usage, products are warranted for one year from date
of purchase against manufacturer or workmanship defects.
Commercial users have a 90 day warranty.
Your authorized dealer is the best source of replacement parts
and service. To obtain prompt, efficient service, always
remember to give the following information...
- Correct Part Description and/or part number.
- Model number/Serial number of your sprayer.
Part descriptions and part numbers can be obtained from the
illustrated parts list section(s) of this manual.
Whenever you need parts or repair service, contact your
distributor/dealer first. For warranty work, always take your
original sales slip, or other evidence of purchase date, to your
distributor/dealer.
40 Gal. Corrosion-Resistant Polyethylene Tank •
12 Volt Diaphragm Pump, 2.1 g.p.m. - 60 p.s.i. •
Deluxe Pistol-Grip Handgun w/25 Ft. Handgun Hose •
25 Ft. max. vertical throw, 35 Ft. max. horizontal throw •
Low Profile Trailer & Tank •
15/600 x 6 (2-Ply) Pneumatic Tires •
Pressure Gauge •
Adjustable Pressure •
5-Nozzle Boom Assembly, 100" Spray Coverage •
Breakaway Outer Boom Members •
Technical Specifications
Form No. 1561 [5004972 (04/14)] Printed in the U.S.A.
Model: 800-TRL40ST (5301789)
(40 Gallon Lawn & Garden Trailer Sprayer w/5-Nozzle Boom
Owner's Manual
General Information
Thank you for purchasing this product. The purpose of this
manual is to assist you in operating and maintaining your lawn &
garden trailer sprayer. Please read it carefully, as it furnishes
information which will help you achieve years of trouble-free
operation.
Your sprayer has been partially assembled at the factory. Follow
the instructions below to complete the assembly of this unit. (Refer
to the exploded view drawing later in this manual)
1. Mount the axle to the frame, securing it with the hardware
provided.
2. Slide a wheel spacer and a wheel (valve stem out) onto each
end of the axle, then use a cotter pin to secure the wheels in place.
3. Bolt the boom brackets to the back of the frame. (if not already
done)
4. Bolt the boom assembly to the boom brackets. The tips need to
be approximately 18"-22" above the spraying surface. Secure in
place with (2) square u-bolts and whiz nuts provided. The outer
boom members need to fold rearward.
5. Thread the pressure gauge into the elbow of the manifold. Use a
good grade of sealant, to insure no leaks.
6. Remove the drain plug, handgun clips, and attach them to the
tank, as shown.
7. Attach the 'loose' boom feeder hose to the hose barb on the
boom line on the manifold and to the poly feeder "cross" fitting on
the boom. (the center nozzle) Secure in place with 1/2" hose
clamps.
8. Connect the electrical hook-up to the end of your pump and clip
the clips to a fully charged battery. The red wire must be
connected to the positive (+), and the black wire should be
connected to the negative (-).
Assembly Instructions
2415 Industrial Dr. - Jonesboro, AR 72401
Phone: [phone] - Fax: [phone]

Time Required in seconds to travel a distance of:
17 344.0
5.0
6.0
7.0
9.0
8.0
10.0
7.6
6.8
9.7
8.5
14
11
15
14
19
17
23
27
100 Ft.
68 sec.
2.0
3.0
1.0
(Miles per Hour)
Speed in M.P.H.
Speed Chart
136 sec.
34
23 45
68
200 Ft.
51
23
20
26
29
41
34
205 sec.
300 Ft.
102
68
Page 2
Operation
Your sprayer is equipped with (1) ON/OFF switch. It is on the
wire assembly that you hook up to your battery. The "-" is the
"ON" position and the "o" is the "OFF" position for the switch.
Make sure the switch is depressed in the "-" position for
operation.
The pump is equipped with an electronic pressure switch that is
factory pre-set for it to shut off at 60 p.s.i.. This switch assembly
is the 'square box' on the head portion of the pump.
Always fill the tank with a desired amount of water first, and then
add the chemical slowly, mixing as you pour the chemical into
the tank. You may use the handgun to spray into the solution in
order to mix the chemical and water.
The pumping system draws solution from the tank, through the
strainer/filter, and to the pump. The pump forces the solution
under pressure to the handgun and/or boom nozzles.
Open the handgun by squeezing the handle lever. •
Rotating the adjustable nozzle tip on the handgun will change •
the tip pattern from a straight stream to a cone pattern (finer
mist).
This sprayer is designed to be towed behind a garden tractor.
The nozzles on the boom will spray an 100 inch wide swath.
Check the nozzle pattern by spraying water on a concrete
surface. Raise the boom to a higher mounting position to get
more spray pattern overlap, if desired.
Calibration
Chemical labels may show application rates in gallons per
acre, gallons per 1000 square feet, or gallons per 100 square
feet. You will note that the tip chart shows all 3 of these rating
systems.
Once you know how much you are going to spray, then
determine (from the tip chart) the spraying pressure (PSI), and
the spraying speed (MPH).
Determining the proper speed of the pulling vehicle can be
done by marking off 100, 200, & 300 feet. The speed chart
indicates the number of seconds it takes to travel the
distances. Set the throttle and with a running start, travel the
distances. Adjust the throttle until you travel the distances in
the number of seconds indicated by the speed chart. Once
you have reached the throttle setting needed, mark the throttle
location so you can stop and go again, returning to the same
speed.
Add water and proper amount of chemical to the tank and
drive to the starting place for spraying.
Testing the Sprayer
NOTE:
It is VERY important for you to test your sprayer with
plain water before actual spraying is attempted. This will
enable you to check the sprayer for leaks, without the
possibility of losing any expensive chemicals.
Add water to the tank & drive to the starting place for
spraying. When you are ready to spray, turn the boom valve
to the "on" position. This will start solution spraying from the
tips of the boom. The pressure will decrease slightly when the
boom is spraying. Adjust the pressure by turning the
"ON/OFF" valve lever on the bypass line valve.
Read the operating instructions and Initially begin spraying by
closing the 'bypass' valve and opening the boom line valve.
This will enable the air in the line to be eliminated (purged)
through all the tips, while building pressure. When everything
tests all right (no leaks, & good pressure), add the desired
chemicals to the mixture and water combination and start
your spraying operation. Adjust the pressure and spray as
you did in the testing procedure.
Conditions of weather and terrain must be considered when
setting the sprayer. Do not spray on windy days. Protective
clothing must be worn in some cases.
Be sure to read the chemical label(s) correctly!
WARNING: Some chemicals will damage the pump valves if
allowed to soak untreated for a length of time. ALWAYS
thoroughly flush the pump with water after use. DO NOT
allow chemicals to sit in the pump for extended times of
idleness. Follow the chemical manufacturer's instructions on
disposal of all waste water from the sprayer.
Winter Storage
Drain all water out of your sprayer, paying special attention to
the pump, handgun, and valve(s). These items are especially
prone to damage from chemicals and freezing weather.
The sprayer should be winterized before storage by pumping a
solution of RV antifreeze through the entire plumbing system.
This antifreeze solution should remain in the plumbing system
during the winter months. When spring time comes and you
are preparing your sprayer for the spray season, rinse the
entire plumbing system out, clearing the lines of the antifreeze
solution. Proper care and maintenance will prolong the life of
your sprayer.
After Spraying
After use, fill the sprayer tank part way with water. Start the
sprayer, and allow the clear water to be pumped through the
plumbing system and out through the spray nozzles.
Refill the tank about half full with plain water and use FIMCO
Tank Neutralizer and Cleaner, and repeat cleaning instructions
above.
Flush the entire sprayer with the neutralizing/cleaning agent,
then flush out one more time with plain water. Follow the
chemical manufacturer's disposal instructions of all wash or
rinsing water.
For the boom, (if applicable) remove the tips and screens from
the nozzle assemblies. Wash these items out thoroughly. Blow
the orifice clean and dry. If the orifice remains clogged, clean it
with a fine bristle (NOT WIRE) brush, or with a toothpick. Do not
damage the orifice. Water rinse and dry the tips before storing.
WARNING: Some chemicals will damage the pump valves if
allowed to soak untreated for a length of time! ALWAYS
flush the pump as instructed after each use.

527xxxx 0101000000
Pump Model: 5277981
Inlet
Outlet
Available Replacement Parts
and touch the two ends together. If your pump runs when you do this,
Remove the cap to the pressure switch. Pull both red wires off of their terminals,
12 volt power source. Make sure your on/off switch is in the 'on' position.
Check for defective pressure switch. Make sure you are connected to a good
is in the 'ON' position. "I" is the 'ON' position, and 'O' is the 'OFF' position.
Make sure the 'ON/OFF' switch in the lead wire assembly
Pump 'Model' Number
Motor continues to run after discharge is shut off:
°
Check the fuse.
Check for defective pressure switch.
Check for defective or dirty check valve.
Check for leak in discharge line.
Check for low voltage.
Check for open bypass valve. (if equipped)
Check for empty product supply.
Check for clogged strainer.
Discharge hose may be too long.
Check for debris in nozzle orifice.
Check for restriction in the discharge line.
Check for leaks in the discharge line.
Check for defective pressure switch.
Pulsating flow (surging):
Check for empty product supply.
Check for cracks in the pump housing.
Check for clogged strainer/filter.
Check for defective check valve.
Check for debris in the check valve assembly.
Check for air leaks in supply line.
Pump does not prime:
Check for low voltage at the power supply.
°
°
°
°
°
°
°
°
°
°
°
°
°
°
°
°
°
°
°
12 Volt Connection
Fuse
Check for loose wiring connection(s).
Motor does not run:
Troubleshooting the Pump:
your pressure switch will need to be replaced.
3
°
°
°
7
6
5
2
8
9
4
10
5
Pump 'Serial' Number
4.5 Amps @ 30 PSI
2.1 GPM @ Open Flow
3.19
DC = Direct Current
PSI = Pounds per Square Inch
GPM = Gallons Per Minute
Liquid Temperature:
Wetted Parts Housing:
Motor Voltage:
Pump Specifications
2.25
Diaphragm:
Port Type:
Check Valve:
Current:
Flow Rate:
130
F max. °
Santoprene
Polypropylene
12 Volts DC
Plug-In Port
Viton
Mounting Feet (Pkg of 4)
Diaphragm/Piston/Cam/Bearing Kit
Check Valve Kit (w/O-Ring)
Pkg. (2) Clips (Port Fitting)
Pressure Switch Assembly
Upper Housing Assembly
Port Kit Fitting, 3/8" Hose Barb
Port Kit Fitting, 1/2" Hose Barb
Port Kit Fitting, 1/2" MNPT
7.5 Amp 'Mini Blade' Fuse
11
Description
Qty
Number No
5095202
5168838
5168820
20408-000
5157202
5168839
5168837
5168836
5168833
5168832
5157205
8
11
10
9
4
7
6
5
3
2
1
Plunger Kit
1
1
1
1
1
1
1
1
1
1
1
Item Part
(Here on Label)
(Here on Label)
Page 3

C
31
33
18
30
38.2
38.1
23
20
19
35
24
24
71717
3
12
12
3
14
15
13
10
13
25
2
16
22
34
8
25
13
4
4
9
36
25
2
22
28
34
16
8
6 17 17
4
4
11
2
9
9
10
14
3
4
DETAIL C
19
1
21
29
27
35
37
26
5
Page 4
Exploded View:
800-TRL40ST (5301789)

Elbow
Elbow
Tee
Clamp
Opposite side has typical hardware setup
Tee
Cross
Cross
Clamp
Boom Clamp Assembly (1in Sq.)
Center Boom Weldment 1" Sq. Tube
Outer Boom Weldment 1" Sq. Tube R.H.
Outer Boom Weldment 1" Sq. Tube L.H.
Nozzle Strainer, Red (50 Mesh)
Triple Hose Shank (3/8" Hose)
Double Hose Shank (3/8" Hose)
Single Hose Shank (3/8" Hose)
Hose Clamp, 3/8"
Quick TeeJet Cap ONLY (Yellow)
Square Cap, Black (1" Square Tube)
H.H.C.S., 3/8"-16 x 2 1/2"
Hose, 3/8"-1 Brd. x 19-3/8"
Hose, 3/8"-1 Brd. x 21"
Extension Spring
Air-Induction XR Flat Spray Tip (AIXR11002VP)
Seat Washer (QJ Caps)
3/8"-16 Flange Locknut (Grade F)
3/8"-16 Hex Whiz (Flange) Locknut
Description
Qty
Part Item
5
511601915
5277923
5277838
5277835
5277834
19
18
17
16
1
5
1
1
5056115
5056114
5056113
5051144
5046219
5046106
5034169
5020510
5020347
5019228
5018371
5016157
5006345
5006259
Number
7
14
13
12
11
10
9
8
1
No
3
5
6
4
2
2
8
2
2
1
5
2
2
5
2
2
5
6
4
19
616
718
(with 3/8" Hose, 1" Sq. Tubing, & AIXR11002VP Tips)
5-Nozzle Boom Assembly
6
2
12
10
4
15
33
10
4
15
13
19
14
15
10
3
4
7
1
2
2
5
8
1
19
11
17
9
Gallons Per 1000 Sq. Ft. - Based on Water
MPH
Pressure
Pressure
AIXR11002VP
Number
AIXR11002VP
Number
Tip
Tip
18"
Height
Spray
18"
Height
Spray
.27.34
.45
.680.2040
Gallons Per Acre - Based on Water
(GPM)
Capacity
(GPM)
Capacity
0.2040
30
20
15
(psi)
0.17
0.14
0.12
30
20
15
(psi)
0.17
0.14
0.12
29.859.6
MPH
.58
.48
.41
2
50.4
41.6
35.6
MPH
1
MPH
25.2
20.8
17.8
2
.23
.19
.16
MPH
5
11.9
10.1
8.3
7.1
MPH
5
14.919.8
.29
.24
.20
MPHMPH
.39
.32
.27
34
12.6
10.4
MPHMPH
16.8
13.8
11.8
3
8.9
4
7.4
9.9
8.4
6.9
5.9
MPH
6
6.3
5.2
4.5
8
Spray Tip Rate Chart
(20" Spacing)
110° wide, tapered flat spray angle with air induction technology
for better drift management. Made of 2-piece UHMWPE polymer
construction which provides excellent chemical resistance,
including acids, as well as exceptional wear life. Compact size to
prevent tip damage. Removable pre-orifice. Excellent for
systemic products and drift management.
Parts List: 800-TRL40ST (5301789)
Page 5
Item
No
Part
Number
Qty Description
1 5006209 1 Poly Knurled Swivel Nut, 3/4" FGHT
2 5006259 12 3/8-16nc Hex Flanged Whiz Nut Gr. 5
3 5006307 8 5/16-18nc Hex Flanged Whiz Nut Gr. 5
4 5013587 2 Side Rail Channel (40 Gal - RED)
5 5016066 1 Garden Hose Washer
6 5020527 1 Hose, 3/8"-1 Brd. x 25 Ft.
7 5020533 1 Hose, 3/8"-1 Brd. x 29-3/4"
8 5021089 2 Wheel, 16 x 6.50-8, Turf Tread
9 5027064 2 Hitch Plate
10 5034038 4 H.H.C.S. 5/16"-18nc x 3/4" Long
11 5034099 8 H.H.C.S. 3/8"-16nc x 3/4" Long
12 5034159 2 Square U-Bolt, 5/16" x 1 5/16" x 1 7/8"
13 5034531 4 5/16"-18 x 5/8" Flange Lock Screw
14 5038833 1 Boom Mount R.H.
15 5038834 1 Boom Mount L.H.
16 5041094 2 Machinery Bushing, 3/4" ID x 1-1/4" OD
17 5051144 4 Hose Clamp, 3/8"
18 5058188 1 Tank Lid w/Lanyard
19 5075018 2 Grommet
Item
No
Part
Number
Qty Description
20 5100785 1 Intake Tube 90 Deg.w/Port & O-ring 21 1/2" Long
21 5100796 1 Rigid Bypass Tube - 40 Gallon
22 5101207 2 Cotter Pin, 5/32" x 1-3/4"
23 5116251 1 Strainer, Suction Line
24 5117167 3 #10-24 x 5/8" Phillips Truss Head Machine Screw
25 5117307 4 H.H.C.S. Flanged 3/8"-16nc x 1" Long
26 5117313 1 #10-24 x 2 1/2" Truss Head Machine Screw
27 5127191 1 Manifold Spacer (2.1gpm)
28 5127213 2 3/4" Dia. Axle Spacer x 1 1/2" Long
29 5167007 1 Pressure Gauge, 0-100 p.s.i.
30 5169299 1 40 Gallon Tank w/Top Mount Pump (Yellow)
31 5273959 1 Deluxe Pistol-Grip Handgun w/X-26 Tip
32 5274373 1 Drain Plug Cap, Tether, and Washer Assembly
33 5274880 1 Handgun Clips & Screws (Pkg/2) (#10-24 Thread)
34 5275740 1 Axle Weldment
35 5277981 1 High Flo Gold Series 2.1 GPM Pump
36 5278018 1 Lead Wire Assembly w/15A Fuse & 30A Clips (96" Long)
37 5278080 1
Manifold Assembly (40 Gallon 3-Points)
38.1 5277779 1 Boom Sub-Assembly (1" Sq. Tube)
38.2 5277695 1 5-Nozzle Harness (3/8" & 1" Sq Tube)

Manifold Assembly #5278080
38
4
8
61
41
5
7
2
6
Nylon Shut-Off Valve (3/4" GHT)
Poly Reducing Bushing, 1/2" MNPT x 1/4" FNPT
Poly Elbow, 1/2" FNPT x 1/2" FNPT
Poly Knurled Swivel Nut, 3/4" FGHT
Poly Swivel, 3/8" Hose Barb
Manifold w/Mounting Tab
5149034
5143405
5143188
5041073
7
8
6
5
2
1
2
1
Garden Hose Washer
Port Kit Elbow, 1/2" FNPT
Description
5016066
5010430
5010236
5006209
Number
Part
No
2
3
4
1
Item
Qty
2
1
1
2
(Pistol-Grip) Handgun #5273959
Trigger Lock
28
Brass Hose Connection
(#5018331)
Adjustable Tip
Brass (2-Piece)
Aluminum Barrel
(for 3/8" I.D. Hose)
Page 6