Smappee EV Base User manual

English –Version 1.5 –January 2022
Smappee EV Wall
Installation manual

Smappee EV Wall –Installation manual - English
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Table of contents
1. Introduction ....................................................................................................3
2. Safety instructions...........................................................................................4
3. Models ............................................................................................................6
4. Components....................................................................................................7
5. Technical specifications.................................................................................10
6. Preparing the installation..............................................................................13
7. Installation and activation.............................................................................16
8. Using the EV Wall..........................................................................................32
9. Declaration of conformity.............................................................................36

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1. Introduction
Thank you for purchasing this Smappee EV Wall charging station for electric vehicles, the smartest
charging station for charging at home.
This installation and user manual tells you how to install and use the Smappee EV Wall. We advise
you to read the contents of this manual carefully, to ensure a safe and proper installation and enable
you to use all the advanced features of this product to their full extent.
Support
Only qualified electricians or equivalent may install the Smappee EV Wall. If you have any questions,
please contact your service partner.
Please have the following information ready to hand to speed up the process: Article number and
serial number which you can find on the identification label of the charging station.
Should your local distributor be unable to help you, or you have a suggestion for us, you can contact
Smappee at: [e-mail].
Smappee n.v.
Evolis 104
8530 Harelbeke
Belgium

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2. Safety instructions
Safety warning
Fully read and follow the safety instructions below before you install, service or use your Smappee
EV Wall. The installer must ensure that the charging station is installed in accordance with the
relevant national and local regulations.
Carrying out activities on this charging station without the relevant knowledge and qualifications can
lead to serious accidents and death. Only carry out tasks for which you are qualified and have been
fully instructed.
Incorrect installation, repairs or modifications can result in danger to the user and may void the
warranty and liability.
Safety precautions
CAUTION: Risk of electric shock.
CAUTION: Refer to the accompanying documentation whenever you see this symbol.
Please observe the following safety precautions to avoid potential electric shock, fire, or personal
injury:
•The charging station is intended exclusively for charging electric vehicles and, when installed
correctly, may be used by untrained individuals.
•Switch off electrical power supply to your charging station before installation or maintenance
work.
•Do not use the charging station if damaged / defective.
•Do not immerse the charging station in water or any other liquids.
•Do not expose the charging station to heat, flame or extreme cold.
•Do not attempt to open, repair, or service any parts. Contact Smappee or your service partner
for further information.
•Only use the charging station under the specified operating conditions.
•Do not allow children to operate a charging station.
•When a charging station is in use, adult supervision of any children present is required.
•While charging the charging cable must be completely unwound and connected to the electric
car without overlapping loops. This to avoid the risk of overheating the charging cable.
Maintenance
•Observe the maintenance schedule.
•Clean the outside only with a dry, clean cloth.
•Do not use abrasive agents or solvents.
•May not be carried out during rain or if air humidity exceeds 95%.

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Keeping order
•After charging store the charging cable properly so it does not present a tripping hazard.
•Make sure the charging cable cannot become damaged (kinked, compressed or driven over).
•Do not place any objects on the charging station.
Transport and storage
•Disconnect electrical power supply before removing the charging station for storage or
relocation.
•Only transport and store the charging station in its original packaging. No liability for damage
incurred will be accepted if the charging station is transported in non-standard packaging.
•Store the charging station in a dry environment within the temperature range specified in the
technical specifications.

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3. Models
Article no.
EAN
Description
EVW-132-BR-E-W
5425036931916
EV Wall White 1-Phase 7.4 kW Socket
EVW-132-BR-E-W-100A
5425036932524
EV Wall White 1-Phase 7.4 kW Socket (100A version)
EVW-132-BSR-E-W
5425036932722
EV Wall White 1-Phase 7.4 kW Socket with shutter
EVW-132-C8R-E-W
5425036931992
EV Wall White 1-Phase 7.4 kW Type 2 cable 8m with
cable holder
EVW-132-C8R-E-W-
100A
5425036932548
EV Wall White 1-Phase 7.4 kW Type 2 cable 8m with
cable holder (100A version)
EVW-332-BR-E-W
5425036932036
EV Wall White 3-Phase 22 kW Socket
EVW-332-BR-E-W-100A
5425036932555
EV Wall White 3-Phase 22 kW Socket (100A version)
EVW-332-BSR-E-W
5425036932739
EV Wall White 3-Phase 22 kW Socket with shutter
EVW-332-C8R-E-W
5425036932111
EV Wall White 3-Phase 22 kW Type 2 cable 8m with
cable holder
EVW-332-C8R-E-W-
100A
5425036932579
EV Wall White 3-Phase 22 kW Type 2 cable 8m with
cable holder (100A version)

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4. Components
Components included
Single phase

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Three phase

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Type 2 EV charging cable
In case of a fixed cable version the cable is supplied in a separate box.
1. 1 x 8 m open-ended to type 2 EV charging cable
2. 1 x cable tie for strain relief
3. 1 x EV cable holder + 2 x screws + 2 x plugs
Identification label
The identification label of your charging station is located on the left inside of the EV Wall.
1. Manufacturer
2. Article number
3. Rating
4. Manufacturing date
5. QR code containing article number and serial number
6. Serial number
7. Degree of protection
8. EAN code









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5. Technical specifications
Feature
Description
Socket
Type 2 cable
Technical features
Charging capacity
Single or triple phase, 7.4 to 22 kW
Output power
1-phase or 3-phase, 230 V –400 V, 16 A or 32 A
Charge mode
Mode 3 (IEC 61851)
Connection case
1 x Case B (Socket type 2)
1 x Case C (Fixed cable with
type 2 connector)
Metering
kWh meter compliant with IEC 62053-21
Integrated Residual Current
Monitor
Rated operating residual current detection : 6 mA DC / 30 mA AC
Supported power systems
TN-C, TN-C-S, TT, IT*
* Caution: not all vehicles support the IT system. In that case, or
with 3-phase charging a voltage transformer is required.
Grounding
TN system: PE wire
TT system: Independently installed ground electrode < 100 Ohm
spreading resistance
IT system: connected to a shared reference (common earth) with
other metal parts
Rated voltage (Un)
230 V –400 V
Rated insulation voltage (Ui) of
a circuit
500 V
Rated impulse withstand
voltage (Uimp)
4 kV
Rated frequency (fn)
50 Hz / 60 Hz
Rated current (Ina)
32 A
Rated current (Inc) of a circuit
32 A
EMC classification
Class B
Connection method
AC, permanently connected
Short circuit protection
One connector:
Single power supply, 1-phase, 32A: 1 x 40 A max 1P, car. B or C
Single power supply, 3-phase, 32A: 1 x 40 A max 3P, car. B or C
Interfaces & Connectivity
Information status
RGB LED
Session activation
Plug and charge, Scan QR code, Swipe RFID card, Smart EV
schedules

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Connectivity
Ethernet 100BASE-T
Communication protocol
OCPP 1.6 JSON, ready for update to OCPP 2.0
Certifications and Standards
Product certification
CE
Standards
IEC 61851-1 (2017)
Environment
Enclosure material
Steel (housing), aluminium (front plate)
Enclosure standard colours
RAL9016 (star white) + RAL7021 (black grey)
Protection degree
IP 54
Mechanical impact protection
IK10
Pollution degree
3
Electrical safety class
I
Stand-by use
LED brightness 0%: 2 W
LED brightness 100%: 5 W
Environmental conditions
Indoor and outdoor use
Operating temperature
-25 °C to 40 °C
Storage temperature
-25 °C to 60 °C
Relative humidity
0 % - 95 %, non-condensing
Maximum installation altitude
0 –2.000 m
Access
Locations with restricted and non-restricted access
Physical properties
Dimensions
300 x 300 x 110 mm
Weight (excluding packaging)
6.2 kg
9.8 kg
Charging cable length
N/A
1 x 8 m
Supply line connection
Terminal block, flexible conductors up to 6 mm² or solid
conductors up to 10 mm²
Stationary / moveable
Fixed installation
External design
Enclosed assembly
Mounting method
Wall

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The operating temperate assumes the ambient temperature of a product delivered in the
default enclosure colours RAL9016 (star white) + RAL7021 (black grey). Direct exposure to
sunlight may have an adverse effect on the temperature range.
If the product is exposed to lower or higher ambient temperatures, continuous operation
cannot be guaranteed. If temperatures exceed the maximum values, the charging station
will automatically decrease the charging current to decrease the internal temperature of
the charging station.
This stabilises the internal temperature and makes it less likely that a transaction will be
unexpectedly paused.
If the product is directly exposed to sunlight, the automated temperature management
may automatically start below the maximum ambient temperature. Therefore, wherever
possible, avoid exposing the charging station to direct sunlight.
Where products are exposed to the elements of nature, the enclosure can be subject to
gradual aging of the material, which can result in product discolouration over time.
Therefore, wherever possible, place the product in a sheltered place to optimise the life of
the materials.

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6. Preparing the installation
The first step is to prepare the physical installation of the EV Wall as described in this chapter.
Installation prerequisites
•Calculate the existing electrical load to find the maximum operating current for the charging
station installation. The Smappee EV Wall is equipped with 1 connector (socket or fixed cable)
which needs to be powered.
•Obtain all necessary permits from the relevant local authority.
•Refer to local wiring regulations to select the conductor sizes and use only copper conductors.
•Make sure that the installation area of the charging station is adequate for usability and
ventilation purposes.
•Use the correct tools and provide sufficient material resources and protection measures.
Power supply
•The appropriate wire gauge of the supply cable depends on the power rating and distance
between the meter cabinet and the charging station. The voltage drop must not exceed 5%. It
is advisable to have a maximum voltage drop of 3 %.
•The maximum wire gauge that can be fitted is 6 mm² in case of flexible conductors or 10 mm²
when solid conductors are used.
•The power supply trajectory from the circuit breaker panel up to the EV Wall Business
charging station must be protected against short-circuiting and over-current with B or C circuit
breakers (or otherwise in compliance with local standards and regulations)
•A charging station connector must always be installed on a dedicated power circuit.
•When the power supply and the charging station are part of a TN-S system, the station must
be grounded via the main distributor.
•Route the power supply cables to the position where the charging station will be installed
together with an Ethernet cable for the internet connection (if applicable).
•Make sure that there is at least 30 cm cable available at the location of the EV Wall to be able
to connect it easily internally.
•Local regulations may be applicable and can vary depending upon the region or country.
The power supply enters the station at the bottom of the housing through the middle
cable gland.
The Cat 5/6 communication cable also enters the charging station via the floor plate.
Ensure that you attach the RJ-45 connector only after inserting the cable into the EV Wall
housing.

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The maximum power rating for each connector is specified in the table below.
Power per connector
Connection
Input current
Output current
7.4 kW
1-phase
1 x 32 A
1 x 32 A
22 kW
3-phase
3 x 32 A
3 x 32 A
Route communication cable
The EV Wall requires a communication cable between the EV Wall and the distribution panel where
the CT measurements and Connect gateway are placed. To do this, two twisted pairs of a Cat 5 or
Cat 6 networking cable are used. The Cat 5/6 cable should be connected between the PCB of the EV
Wall’s front plate and the splitter in the distribution panel. An RJ-45 connector (not supplied) should
be attached to both ends of the cable. Only attach the RJ-45 connector after inserting the cable into
the housing. The RJ-45 connector will not fit through the EV Wall’s cable gland!
Prepare the mounting
All Smappee EV Wall types are designed to be mounted on a wall.
When positioning the EV Wall, take into account that the power supply cables and communication
cable are entering the housing at the bottom through cable glands. The central M32 cable gland is
for the power supply, the M20 cable gland for the communication cable.

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Tools (not included)
Screwdrivers
3mm Hex screwdriver
7mm socket wrench with extension bar
Multimeter and earth ground meter
Wire stripper and cutter.
Needle-nose pliers.
Ferrules crimper, for stranded power supply cables
Drill and rock drill diameter 10 mm.
Hammer
RJ45 crimping tool
Supplies (included)
3 x wall plugs and screws anchors (Ø 6 mm x 50 mm)
3 x M4 x 6 mm HEX screws
Supplies (not included)
CAT 5/6 cable and two RJ45 connectors for wired communication cable.
Power supply cables
Ferrules (6 mm²), for stranded power supply cables
32 A circuit breaker

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7. Installation and activation
This procedure describes the required steps for the physical installation of the EV Wall.
CAUTION: Make sure it is not possible to connect the electric current during
installation. Put up caution tape and warning signs to mark the work areas. Make sure
no unauthorised people can enter the work areas.
CAUTION: The electric system must be entirely disconnected from every power source
prior to performing installation or maintenance work. Make sure it is not possible to
connect the electric current during installation. Put up caution tape and warning signs
to mark the work areas. Make sure no unauthorised people can enter the work areas.
CAUTION: The charging station contains electric components that may still contain
electrical charge after being disconnected. Wait at least 10 seconds after disconnection
before commencing work.
CAUTION: Adaptors or conversion adaptors and cord extension sets are not allowed to
be used.
Place the mounting plate in position
a. Use the mounting plate to mark the position of the screws on the wall where the EV Wall is to be
positioned. Make sure the mounting plate is positioned with the 2 insert holes on the bottom, as
depicted below.

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b. Drill 3 holes of 10 mm diameter through the slots to a depth of 50 mm. Insert the supplied wall
plugs into the holes.
c. Attach the mounting plate to the wall with the supplied screws.

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Place the EV Wall in position
a. Remove the front plate of the EV Wall and disconnect the communication cables. Safely put
aside the front plate to avoid damaging the PCB-board attached to it.
b. Attach the EV Wall housing to the mounting plate using the three supplied M4 x 6 mm HEX
screws.

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Power supply connection
a. Slide the power cable through the middle cable gland.
b. Cut the power supply cables to adequate length and add the ferrules to each conductor if
stranded cables are used.
c. Measure the resistance of the grounding circuit and make sure that it is within acceptable limits.
If necessary, install a grounding point closer to the charging station.
d. Connect each supply cable to the terminal block. If you have a single-phase power supply, only
the L1 and N will need to be connected.

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EV charging cable mounting (only fixed cable version)
This section is only relevant if the EV Wall comes with a fixed cable. If you have a socket
version, please continue to the next section.
a. Mount the fixed charging cable through the left M32 cable gland and mount the power supply
wires to the terminal block. Do not forget to connect the small white CP data cable.
b. Mount the cable tie for strain relief on the charging cable after it enters the M32 cable gland.