SMART PLT600 User manual

PRODUCTION LINE TESTER
USER
MANUAL
PLT600

KNOW YOUR MACHINE
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- ON /OFF SWITCH
- PLT/HRD SWITCH
- SET/RUN SIWTCH
- RESULT LED
- CURRENT DISPLAY
- VOLTAGE DISPLAY
- TIMER DISPLAY
- KEYPAD
- VOLATGE PICKUP +VE
- CURRENT PICKUP +VE
- VOLTAGE PICKUP -VE
- CURRENT PICKUP -VE
- COOLING FAN
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- HH:MM LED

1. - This is a switch to turn “ON” or “OFF” the machine supply.ON/OFF SWITCH
2. - This is a toggle switch for selection betwwen “PLT” or “HRD”PLT/HRD SWITCH
test selection.
3. - This is a toggle switch for selection between “setting mode”SET/RUN SWITCH
or “run mode”.
4. - It is a LED indication for showing Test Result.RESULT LED
“Green LED” means test result is “Pass” and the battery is GOOD,
“Red LED” means test result is “Fail” and the battery is BAD.
5. - During RUN mode It shows 3 Digit value of Test Current.CURRENT DISPLAY
6. - During RUN mode it shows 4 Digit value of battery voltage.VOLTAGE DISPLAY
During SET mode it shows the 4 Digit value for Cutoff Voltage.
7. - During RUN mode for PLT TEST it is a Down Timer in Seconds.TIMER DISPLAY
During RUN mode for HRD TEST it is a UP Timer from zero.
8. - This is a LED indication for Timer (only during HRD TEST mode).HH:MM LED
LED is “ON”, it means timer is showing time in Hours and Minutes.
LED is “OFF”, it means timer is showing time in Minutes and Seconds.
9. - This is a push button type keypad having 3 keys.KEYPAD
1. UP key 2. DOWN key 3. ENTER/START key
10. - This is a pickup wire connection for voltage measurementVOLTAGE PICKUP +VE
from +VE battery terminal.
11. - Aluminium terminal for connecting heavy load wire pickupCURRENT PICKUP +VE
from +VE battery terminal.
12. - This is a pickup wire connection for voltage measurementVOLTAGE PICKUP -VE
from -VE battery terminal.
13. - Aluminium terminal for connecting heavy load wire pickupCURRENT PICKUP -VE
from -VE battery terminal.
14. - Front mounted fans for forced air cooling of machine.COOLING FAN

TEST PROCEDURE PLT TEST
1. Turn on machine.
2. Keep PLT/HRD switch on “PLT”.
3. Keep SET/RUN switch on “SET”.
4. Set required Test Current (Amperes).
5. Set Cutoff Voltage for test.
6. Set test duration in seconds.
7. Keep SET/RUN switch on RUN mode.
8. Connect Battery Under Test.
9. Machine will show test current,
battery volatge and Test timer.
CURRENT VOLTAGE TIMER
CURRENT VOLTAGE TIMER
CURRENT VOLTAGE TIMER
CURRENT VOLTAGE TIMER
CURRENT VOLTAGE TIMER
10. Now Press START button or
foot switch (if provided) to start test.
11. machine will put a load of a shown
test current for duration of Test timer.
12. During test machine shows Green
and Red indication alternately.
CURRENT VOLTAGE TIMER
CURRENT VOLTAGE TIMER
CURRENT VOLTAGE TIMER
13. Test will end when timer reaches zero
or battery voltage drops below Cutoff.
14. After completion of test, result is
shown using Green or Red indication.
15.Note down result and press ENTER button.
16. Repeat steps 8 to 15 again for successive battery testing.
CURRENT VOLTAGE TIMER
GREEN indication means test is “PASS”
and the battery is GOOD.
Blinking means test is ON.
For changing values use “UP” and “DOWN” keys.
To accept set value and goto next, press “ENTER” key.
NOTE:

TEST PROCEDURE HRD TEST
1. Turn on machine.
2. Keep PLT/HRD switch on “HRD”.
3. Keep SET/RUN switch on “SET”.
4. Set required Test Current (Amperes).
5. Set Cutoff Voltage for test.
6. For “HRD” test no need to set timer.
7. Keep SET/RUN switch on RUN mode.
8. Connect Battery Under Test.
9. Machine will show test current,
battery volatge and zero timer.
CURRENT VOLTAGE TIMER
CURRENT VOLTAGE TIMER
CURRENT VOLTAGE TIMER
CURRENT VOLTAGE TIMER
10. Now Press START button or
foot switch (if provided) to start test.
11. Machine will put a load of a shown
test current and timer will start.
12. During test machine shows Green
and Red indication alternately.
CURRENT VOLTAGE TIMER
CURRENT VOLTAGE TIMER
CURRENT VOLTAGE TIMER
13. Test will end when battery voltage
drops below Cutoff.
15. After test end, LED blinking will stop,
and the time value is final HRD test timing.
CURRENT VOLTAGE TIMER
14.If HRD test continues for duration greater
than 59:59 minutes, HH:MM led is ON
and timer will show time in HH:MM. CURRENT VOLTAGE TIMER
HH:MM led is ON
Time is 1 hour 36 Min
CURRENT VOLTAGE TIMER
For HRD test, timer setting is not considered
Timer will always start counting up from Zero.

REQUIREMENTS FOR TEST
1. INPUT SUPPLY REQUIREMENT
Machine is operated on 230V 50Hz AC input supply.
Supply Voltage must be in the range of 200VAC - 260VAC.
Earthing should be proper.
2. CONNECTION REQUIREMENT
Use proper test lead for “HRD” and “PLT” test types.
Make firm connections on machine side as well as battery side.
Before test check for correct polarity.
TERMINOLOGIES AND MEANING
Test Current - During test run, it is a value of discharge current / Load
applied on Battery Under Test.
This current is constant all over the test.
Cutoff Voltage - For “PLT” test ,
It is a value of voltage level; so that during test run;
if battery voltage goes below this level battery is BAD,
if battery voltage remains above this level battery is GOOD.
For “HRD” test,
It is a value of voltage level; so that during test run;
if battery voltage goes below this level, test will stop.
Test Timer - For “PLT” test, it is a down timer in seconds.
When this value reaches zero, test will stop.
For “HRD” test it is a up counter starting from zero.
if HH:MM LED is off, means timer vlaue is in Minutes : Seconds,
if HH:MM LED is on, means timer value is in Hours : Minutes.

CONTENT IN THE BOX
1. Production Line Tester Unit
2. (As per order)Test lead set for “PLT TEST” containing;
2 wires of 95 sq.mm 1 mtr length with copper probes on one end
and lugs on other end.
2.5 sq.mm 1 mtr length Red wire with lugs attached on both ends.
2.5 sq.mm 1 mtr length Black wire with lugs attached on both ends.
3. (As per order)Test lead set for “HRD TEST” containing;
2 wires of 95 sq.mm 1 mtr length with lugs attached on both end.
2.5 sq.mm 1 mtr length Red wire with lug attached on one end
and red clip attached on other end.
2.5 sq.mm 1 mtr length Black wire with lug attached on one end
and Black clip attached on other end.
4. Foot switch assembly
5. Mains cord cable 2 mtrs length
6. Trolley assembly (optional)
8. User Manual
7. Nut & bolt hardware required for test lead connection
SETTING MIN MAX
TEST CURRENT (AMPERES)
CUTOFF VOLTAGE (VOLTS)
10 600
8.00 12.00
RESOLUTION
0 10
TEST TIMER (SECONDS)
ONLY FOR PLT
1 AMPERE
0.1 VOLT
1 SECONDS
TEST PARAMETERS AND RANGE
Dimension
Weight
SPECIFICATIONS
Input Supply
Input current
Fuse Type
:
:
:
:
:
790 mm(W) x 490 mm(H) x 380 mm (D)
35 K.G. Approx.
200 - 260VAC 50Hz
1 Amp Approx.
5 Amp / SLOW BLOW