Smartgen HAT530 User manual

HAT530 ATS CONTROLLER
USER MANUAL
Smartgen Technology

Chinese trademark
English trademark
Smartgen —make your generator smart
Smartgen Technology Co., Ltd.
No. 28 Jinsuo Road
Zhengzhou City
Henan Province
P. R. China
Tel: [phone]
[phone]
[phone]
[phone]
[phone](overseas)
Fax: [phone]
Web: http://www.smartgen.com.cn/
http://www.smartgen.cn/
Email: [email protected]
All rights reserved. No part of this publication may be reproduced in any material form
(including photocopying or storing in any medium by electronic means or other) without the
written permission of the copyright holder.
Smartgen Technology reserves the right to change the contents of this document without
prior notice.
If colors of actual products are different from those mentioned within this manual, please
take the actual product as the standard.

Software Version
Version
Date
Note
1.0
2014-06-23
Original release.
Clarification of notation used within this publication.
SIGN
INSTRUCTION
NOTE
Highlights an essential element of a procedure to ensure correctness.

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CONTENT
1OVERVIEW...................................................................................................................5
2PERFORMANCE AND CHARACTERISTICS ...............................................................6
3SPECIFICATION...........................................................................................................8
4OPERATING .................................................................................................................9
5PANEL BUTTON OPERATION...................................................................................10
5.1 PRIORITYSETTING.........................................................................................................................11
5.2 AC SYSTEM SETTING..................................................................................................................... 12
5.3 DELAYADJUSTMENT ..................................................................................................................... 13
5.4 RESTORE FACTORYDEFAULT...................................................................................................... 14
6PROGRAMMED PARAMETER AND RANGE.............................................................15
6.1 PARAMETERS TABLE..................................................................................................................... 15
6.2 INPUT/OUTPUT FUNCTION DESCRIPTION.................................................................................. 18
7OPERATION CONTROL.............................................................................................19
8DESCRIPTION OF CONNECTING TERMINALS........................................................20
9ATS POWER SUPPLY................................................................................................22
10 TYPICAL WIRING DIAGRAM ..................................................................................23
11 INSTALLATION........................................................................................................25
12 FAULT FINDING......................................................................................................26

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1 OVERVIEW
The powerful Microprocessor contained within the HAT530 ATS controller allows for
precision voltage (2-way 3-phase/single phase) measuring and make accurate judgment on
abnormal voltage (power lost, over/under voltage, over/under frequency, loss of phase,
phase sequence wrong) and control ATS to transfer after the delay has expired. This
controller is suitable for NO Breaking ATS and ONE Breaking ATS. When #1 power is
abnormal, the controller will send signal to start genset after the “#1 abnormal delay” has
expired. “Three remote” (remote control, remote measurement and remote communication)
function can be implemented with the help of LINK communication port.

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2 PERFORMANCE AND CHARACTERISTICS
HAT530 ATS controller can monitor 2-way 3-phase 4-wire voltage, 2-phase 3-wire and
single-phase 2-wire voltage (2 way mains, or 1 way mains and 1 way generator) and control
ATS to transfer. Its performance and characteristics are shown as below,
◙Measure and display 2-way 3 phase Voltage and Frequency:
1# 2#
Line voltage (Uab, Ubc, Uca) Line voltage (Uab, Ubc, Uca)
Phase voltage (Ua, Ub, Uc) Phase voltage (Ua, Ub, Uc)
Frequency Hz Frequency Hz
◙Over/under voltage, loss of phase, phase sequence wrong, over/under frequency
protection function. As default, phase sequence wrong protection and over/under
frequency protection are disable; however, users can set the protection function as
need.
◙Parameters can be set via PC software using SG72 module (USB to LINK) or other
converse module.
◙The voltage normal delay of 1# or 2# can be set in (0~60) seconds and the Genset
start delay can be set in (0~3600) seconds.
◙The voltage abnormal delay of 1# or 2# can be set in (0~60) seconds and the Genset
stop delay can be set in (0~3600) seconds.
◙“1# power priority”, “Auto/Manual”, “No priority” and “2# power priority” can be set via
controller front panel.
◙Closing output signal can be set as on intervals or as continuous output.
◙Applicable for 2 isolated neutral line.
◙Auto/Manual mode. In manual mode, ATS transfer can be implemented via panel
pushbutton.
◙Forced Open input port; When the input port is active, the switch will be Breaking
position forcedly (woks for the ATS with Breaking Position).
◙AUX.OUTPUT 1 and AUX.OUTPUT 2 can be configured to make it easy to transfer
power supply.
◙LEDs mounted on front panel can clearly showATS running status.
◙The output contactor capacity of 1# and 2# power supply transfer relay (1#CLOSE,
2#CLOSE) is 5A AC250V, passive contact, can be directly used in driving switch to
transfer.
◙The output contactor capacity of Genset start relay (GENS START) is 7A AC250V/7A

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DC28V, passive N/C contact.
◙Suitable for various AC systems (3 phase 4-wires, 2-phase 3-wires and single-phase
2-wire).
◙Controller has strong ability of anti-electromagnetic interference, can be used under
complex electromagnetic interference environment.
◙Modular design, self extinguishing ABS plastic shell, pluggable terminal, built-in
mounting，compact structure with easy installation.

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3 SPECIFICATION
Items
Contents
Operating Voltage
AC170V~277V during AC power L1N1/L2N2 supply.
Power Consumption
<3W (Standby mode: <1W)
AC Voltage Input
3P4W (ph-N)
1P2W (ph-N)
2P3W (ph-N)
AC170V~AC277V(ph-N)
AC170V~AC277V (ph-N)
AC170V~AC277V(ph-N)
Rated Frequency
50/60Hz
1# Close Relay Output
5A AC250V Volts free output
2# Close Relay Output
5A AC250V Volts free output
Open Relay Output
5A AC250V Volts free output
AUX.OUTPUT 1
16A AC250V Volts free output
AUX.OUTPUT 2
16A AC250V Volts free output
Gen Start Relay
7A AC250V Volts free output
1# Close Input
COM2 connect is active.
2# Close Input
COM2 connect is active.
Forced Open Input
COM2 connect is active.
Communication
LINK interface, MODBUS Protocol
Case Dimensions
139mmx120mmx48mm
Panel Cutout
130mmx111mm
Working Conditions
Temperature: (-25~+70)°C;
Humidity: (20~93)%RH
Storage Condition
Temperature: (-25~+70)°C
Protection Level
IP55 Gasket
Insulation Strength
Apply AC2.2kV voltage between high voltage terminal and low
voltage terminal;
The leakage current is not more than 3mA within 1min.
Weight
0.51kg

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4 OPERATING
NOTE: indicators description:
1. Indicators Description (in test mode):
1# Power Indicator：It is illuminated when 1# power is normal; flashing when 1# power
state is abnormal; off when there is no 1# power.
2# Power Indicator：It is illuminated when 2# power is normal; flashing when 2# power
state is abnormal; off when there is no 2# power.
1# Close Indicator：It is illuminated when 1# power auxiliary contactor is active while off
when it is deactivated.
2# Close Indicator：It is illuminated when 2# power auxiliary contactor is active while off
when it is deactivated.
Auto Mode Indicator: It is illuminated when the controller is in auto mode while off the
controller is in manual mode.
Manual Mode Indicator: It is illuminated when the controller is in manual mode while off
the controller is in auto mode.
2. Indicators Description (When set the parameters)
More details please refer to the following description of “Panel Button Operation”.

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5 PANEL BUTTON OPERATION
Pressing and holding the button for more than 3s, all LEDs are illuminated to enter into
lamp test mode; under this mode, the controller will back to normal status automatically
after release the button.
Pressing and holding the button for more than 7s, all LEDs are flashing (500ms per
time) to enter into parameter setting status, users can set the parameters after release the
button. If users don’t want to set the parameters under this status: 1) Pressing and
holding the button again until all LEDs are flashing 5 times rapidly (200ms per time)
which means the controller enter into normal status; 2) Or the controller will back to normal
status automatically about 90s later.