Smipack BP800AR 340P User manual

Use and maintenance manual ßP800AR 340P - ßP802AR 340P
3
USE AND MAINTENANCE MANUAL
Film shrink-wrapping machine with sealing bar
ßP800AR 340P
ßP802AR 340P
MANUAL CODE:
CREATION DATE:
RELEASE:
RELEASE DATE:
DM210527
17.02.2010
A
07.07.2010

4
FOREWORD
In thanking you for the preference given to us, SMIPACK S.p.A. is glad to welcome you to its
wide circle of Clients and hopes that the use of this machine completely satisfies you.
This manual can be used for models ßP800AR 340P - ßP802AR 340P and was prepared with
the aim to allow you to operate on the various components, explain the various operations for
maintenance and operation.
Where not expressly indicated by the , instructions refer to all the above mentioned
models.
In order to guarantee a satisfactory level of efficiency, life and performance of the machine, we
urge you to scrupulously observe the instructions contained in this manual.
SMIPACK S.p.A. is absolutely not responsible for any direct or indirect consequence due to
proper or inproper use of this issuing or of the system software and has got right to make
technical modification on his system and on his manual without advising the users.
SMIPACK S.p.A. - Via Piazzalunga, 30 - 24015 S. Giovanni Bianco (BG) - ITALIA - Tel.
+39.0345.40400 - Fax [phone]
PLEASE READ THIS MANUAL CAREFULLY BEFORE INSTALLING THE
MACHINE.
THIS MANUAL IS AN INTEGRAL PART OF THE PRODUCT AND MUST
ALWAYS ACCOMPANY THE SAME UP TO ITS DISMANTLING.

Dichiarazione di conformità CE
EC Declaration of conformity
Il fabbricante SMIPACK S.p.A., con insediamenti produttivi in Via Tasso, 75 S.Pellegrino Terme
(BG) Italia e uffici amministrativi in Via Piazzalunga, 30 San Giovanni Bianco (BG) Italia.
The company SMIPACK S.p.A., with production site in San Pellegrino Terme (BG) - Italy, Via
Tasso, 75 and head-quarters in San Giovanni Bianco (BG) - Italy, Via Piazzalunga 30
dichiara che la macchina
declares that the machine
è conforme alle direttive comunitarie
complies with EC Directives
tipo: Fardellatrice a film termoretraibile con barra saldante
type: Film shrink-wrapping machine with sealing bar
serie: AR
series:
modello: ßP800AR 340P - ßP802AR 340P
model:
matricola n.:
serial nr.
anno di costruzione: 2010
year of construction:
2006/42/CE
Concernente il riavvicinamento delle legislazioni degli Stati
membri relative alle macchine
On the approximation of the laws of the Member States relating to
machinery
2004/108/CE Compatibilità elettromagnetica
Electromagnetic compatibility
2006/95/CE Bassa tensione
Low voltage

e alle norme armonizzate di buona pratica costruttiva, tra cui:
and with Harmonized Standards:
Il sottoscrittore per l'azienda
The company undersigner
EN ISO 12100-1
Sicurezza del macchinario. Concetti fondamentali, principi generali
di progettazione. Terminologia di base.
Safety of machinery. Basic concepts, general principles for design. Basic
terminology.
EN ISO 12100-2
Sicurezza del macchinario. Concetti fondamentali, principi generali
di progettazione. Specifiche e principi tecnici.
Safety of machinery. Basic concepts, general principles for design.
Technical principles and specifications.
EN 60204-1
Sicurezza del macchinario. Equipaggiamento elettrico delle
macchine. Parte 1: regole generali.
Safety of machinery. Electrical Equipment of Machines. Part 1: General
rules.
EN 60439-1
Apparecchiature assiemate di protezione e manovra per bassa
tensione (quadri B. T.)
Low voltage switchgear and controlgear assemblies (Low voltage panels)
Nome: Giuseppe
Name:
Cognome: Nava
Surname:
Funzione Legale Rappresentante
Charge: Legal Representative
San Pellegrino Terme, ..........................................................
Data\date Firma\signature

Hygienic declaration of conformity
SMIPACK S.p.A., with production in Via Tasso, 75 S.Pellegrino Terme (BG) Italy
and administration offices in Via Piazzalunga, 30 San Giovanni Bianco (BG) Italy,
declares that the mechanical components and other, with regard to machines in
these series
T450 - T452 - T650 - T652
ßP800 - ßP1102
ßP800AS - ßP802AS - ßP1102AS
ßP800AR 230R - ßP802AR 230R
ßP800AR 340P - ßP802AR 340P
ßP802AR 280R - ßP802AR 280R-S
ßP1102AR 340R
HA25 - HA40 - HA60 - HA80
under normal design and usage conditions, do not come in direct contact with food
products and do not alter their characteristics, in agreement with what is expected
based on community directives 93/43/CEE and 96/3/CE, according to which
SMIPACK machines exclusively carry out packaging and secondary wrapping
activities.
Giuseppe Nava
SMIPACK S.p.A.

White page

Use and maintenance manual ßP800AR 340P - ßP802AR 340P
9
EC Declaration of conformity ..........................................................................................................................................5
1. REGULATIONS AND GENERAL INSTRUCTIONS ..................................11
1.1 HOW TO CONSULT AND USE THIS MANUAL ...............................................................................................11
1.2 WARRANTY CONDITIONS ..............................................................................................................................11
1.3 LEGAL REFERENCES .....................................................................................................................................11
1.4 REMARKS ON GENERAL SAFETY..................................................................................................................12
1.5 SYMBOL LEGEND ...........................................................................................................................................13
2. MACHINE INSTALLATION ........................................................................15
2.1 MACHINE DESCRIPTION .................................................................................................................................15
2.2 DESCRIPTION OF THE SAFETY SYSTEMS ...................................................................................................16
2.3 DESCRIPTION OF THE CONTROL SYSTEMS................................................................................................17
2.4 WEIGHT AND DIMENSIONS OF THE PACKED MACHINE ............................................................................19
2.5 WEIGHT AND DIMENSIONS OF THE MACHINE ............................................................................................20
2.6 TRANSPORT AND UNPACKING .....................................................................................................................20
2.7 POSITIONING AND LEVELLING .....................................................................................................................21
2.8 POSITIONING THE INFEED BELT ..................................................................................................................21
2.9 DEMOLITION AND DISPOSAL ........................................................................................................................23
2.10 ELECTRICAL CONNECTIONS ........................................................................................................................23
2.11 TECHNICAL DATA FOR THE ELECTRIC CONNECTION ...............................................................................23
2.12 DIRECTION OF ROTATION OF THE HEAT-SHRINKING FANS .....................................................................23
2.13 DATA FOR INSTALLING THE PNEUMATIC SYSTEM ....................................................................................24
2.14 CONDITIONS OF USE .....................................................................................................................................24
2.15 SETUP ..............................................................................................................................................................25
3. INFORMATION ON THE MACHINE ..........................................................27
3.1 MACHINE PERFORMANCE .............................................................................................................................27
3.2 MACHINE IDENTIFICATION ............................................................................................................................27
3.3 PRODUCT TECHNICAL SPECIFICATIONS ....................................................................................................27
3.4 DETERMINING THE REEL'S EXACT WIDTH .................................................................................................32
3.5 FILM FEATURES AND REEL MAXIMUM SIZE ..............................................................................................33
3.6 OPERATING PRINCIPLE .................................................................................................................................33
3.7 DANGEROUS AREAS ......................................................................................................................................33
3.8 OPTIONAL ........................................................................................................................................................33
4. PREPARATION TO THE USE OF THE MACHINE ...................................37
4.1 PRODUCT INFEED ADJUSTMENT ..................................................................................................................37
4.2 PRODUCT WIDTH ADJUSTMENT ...................................................................................................................38
4.3 PRODUCT HEIGHT ADJUSTMENT..................................................................................................................38
4.4 POSITIONING OF THE FILM REELS ...............................................................................................................39
4.5 ARRANGING THE FILM COURSE....................................................................................................................40
4.6 FIRST FILM SEALING .......................................................................................................................................41
4.7 FILM UNROLLING REGULATION ....................................................................................................................41
4.8 OPERATING THE MACHINE WITH THE OVEN IN HEAT SHRINKING MODE ..............................................42
4.9 DEFLECTOR REGULATION ............................................................................................................................42
4.10 LOADING THE INFEED CONVEYOR AND MACHINE OPERATING MODE ..................................................43
5. ELECTRONIC BOARD ..............................................................................47
5.1 ELECTRONIC BOARD PUSH-BUTTONS DESCRIPTION ...............................................................................47
5.2 REMOTE COMMANDS ....................................................................................................................................49
5.3 DISPLAY READING ..........................................................................................................................................50
5.4 SIGNAL LIGHTS AND SOUND SIGNALS ........................................................................................................51
SUMMARY

10
5.5 MACHINE START-UP........................................................................................................................................51
5.6 SELECTION OF THE OPERATING MODE ......................................................................................................53
5.7 MANUAL MODE ...............................................................................................................................................53
5.8 AUTOMATIC MODE (ACTIVATION OF THE PACKAGING CYCLE) ...............................................................54
5.9 OVEN HEATING PHASE ..................................................................................................................................55
5.10 OVEN COOLING PHASE ..................................................................................................................................55
5.11 INTERRUPTION OF THE PACKAGING CYCLE BY MEANS OF THE EMERGENCY PUSH-BUTTON .........56
5.12 FORMAT PARAMETERS ..................................................................................................................................57
5.13 OPERATOR MENU ...........................................................................................................................................67
5.14 DATA DISPLAY ................................................................................................................................................68
5.15 ACCESS TO THE RESERVED MENUS ...........................................................................................................73
5.16 UTILITIES .........................................................................................................................................................74
5.17 CHANGE PASSWORD .....................................................................................................................................77
5.18 SYSTEM PARAMETERS ..................................................................................................................................77
6. MAINTENANCE AND REPAIRS ................................................................81
6.1 TYPE AND FREQUENCY OF THE CHECK AND MAINTENANCE OPERATIONS .........................................81
6.2 SEALING GROUP CLEANING .........................................................................................................................82
6.3 PARTS SUBJECT TO WEAR ..........................................................................................................................82
6.4 BLADE REPLACEMENT ..................................................................................................................................83
6.5 SEALING BAR REPLACEMENT ......................................................................................................................84
6.6 ELECTRONIC BOARD DISASSEMBLING .......................................................................................................85
6.7 DISASSEMBLING OF THE INTERMEDIATE CONVEYOR IN ORDER TO REPLACE THE BELT .................86
6.8 REPLACEMENT OF THE GLASS FIBER BARS AND OF THE CHAINS ........................................................86
6.9 OVEN CONVEYOR LUBRICATION .................................................................................................................87
7. ANOMALIES AND FAILURES — HOW TO REMEDY ..............................89
7.1 DISPLAY OF ERRORS AND MESSAGES .......................................................................................................89

Use and maintenance manual ßP800AR 340P - ßP802AR 340P
11
1.1 HOW TO CONSULT AND USE THIS MANUAL
Keeping of this manual
• This manual costitutes integral part of the machine and thus must be kept for as long as the
machine is in the user’s possession or, if that be the case, handed over to any other user
or subsequent owner.
• Use this manual in a way that will not damage all or part of its contents.
• Do not remove, tear or rewrite parts of this manual for any reason.
• Ensure that any amendment to this manual sent to you is incorporated in the manual itself.
Consultation of the manual
The consultation of this manual is made easy be the insertion, in the first pages, of a summary,
which allows those consulting it to immediately locate the topic required and, in the last pages,
of an analytical index. The chapters are ordered following such a structure to facilitate the
research of the required information.
Method of updating the manual in case of modifications to the machine
The descriptions and drawings contained in the present manual are intended as non refutative.
SMIPACK S.p.A. reserves the right at any moment to apport modifications to its machines
(while keeping their essential characteristics), for the purpose of improving their functionality
and commercial and aestethic value, with no obligation to update manuals and previous
production except in exceptional cases.
Any updating or integration of the manual are to be considered as integral parts of the manual.
We would like to thank you in advance for all the suggestions that you may want to forward to
us in order to bring about further improvements to the machine.
SMIPACK S.p.A. - Via Piazzalunga, 30 - 24015 S. Giovanni Bianco (BG) - ITALIA - Tel.
+39.0345.40400 - Fax [phone]
1.2 WARRANTY CONDITIONS
The machine is sent to the Client ready to be installed, and having passed, at our factory, all
expected tests and trials, in compliance with the current regulations. Within the guarantee
period SMIPACK S.p.A. undertakes to remove any eventual flaws and defects, on the condition
that the machine has been correctly used, and that the indications found in its manuals have
been respected. The warranty has a validity of 365 days from the date of purchase and covers
all the materials and manufacturing defects found by the builder. The warranty is valid only for
the original buyer and subject to the condition that the warranty certificate is duly filled in all its
sections and posted within 20 days from the date of purchase.
The warranty is no longer valid if the machine has been damaged through accident, misuse,
breakdowns due to atmospheric agents, maintenance operations or modifications carried out
by unauthorised personnel or not belonging to the servicing department of SMIPACK S.p.A.
Consumption materials, parts subject to normal wear and tear, transport from the user to the
servicing centre or vice-versa as well as labour are excluded from the warranty and therefore
are to be paid by the Buyer.
1.3 LEGAL REFERENCES
The machine "Film shrink-wrapper with sealing bar" complies to the Legislative Provisions of
the law that regulates the following Directives:
European Directives on machinery and/or assemblies:
• 2006/42/EC - On the approximation of the laws of the Member States relating to machinery.
• 2006/95/EC and 93/68/EEC - Low voltage directive.
• 2004/108/EC and 92/31/EEC - Electromagnetic compatibility.
CHAPTER 1 - REGULATIONS AND GENERAL INSTRUCTIONS

Chapter 1 - Regulations and general instructions
12
Technical standards applied on machinery and assemblies:
• EN 422 - Safety of rubber and plastics machines - Blow moulding machines intended for
the production of hollow articles - Requirements for design and construction.
• EN ISO 12100-1 - Safety of machinery - basic concepts, general principles for design:
terminology and methods.
• EN ISO 12100-2 - Safety of machinery - basic concepts, general principles for design:
technical principles and specifications.
• EN 294 - Safety of machinery - Safety distances to prevent danger zones from being
reached by the upper limbs.
• EN 60204-1 - Electrical Equipment of Machines.
• EN 418 - Emergency stop.
• EN 349 - Safety of machinery - Minimum gaps to avoid crushing of parts of the human body.
• EN 1050 - Safety of machinery - Risk assessment.
• EN 811 - Safety of machinery - Safety distances to prevent danger zones from being
reached by the lower limbs.
• EN 894 -1 - Safety of machinery - Ergonomic requirements for the design of displays and
control actuators - part 1: human interaction with displays and control actuators.
• EN 894-2 - Safety of machinery - Ergonomic requirements for the design of displays and
control actuators - part 2: displays.
• EN 894-3 - Safety of machinery - Ergonomic requirements for the design of displays and
control actuators - part 3: control actuators.
• EN 953 - Safety of machinery - General requirements for the design and construction of
fixed and movable guards.
• EN 50099-1 - Safety of machinery - Signalling and marking principles - part 1: visual,
audible and tactile signals.
1.4 REMARKS ON GENERAL SAFETY
The operator, before starting to work with this machine, must have acquired enough knowledge
on the location, function of the controls, characteristics of the machine, and must have read
this manual in all its entirety.
The employer must see to it that its personnel is informed on the following topics relative to the
safe usage of the machine:
• Accidents risks.
• Devices meant for the safety of the operator.
• General accidents prevention rules as provided by international directives and by the laws
of the country of destination of the machines.
It is necessary to comply to the following general precautions:
• Do not install the machine in areas posing a risk of explosion or fire.
• Do not temper with, remove or modify the safety devices; in such cases SMIPACK S.p.A.
declines any responsibility on the safety of its machines.
• Do not modify parts of the machine to install other devices without prior authorization by
SMIPACK S.p.A.; in case of unauthorized modifications the former will not be held
responsible for any possible consequences.
• Do not operate the machine in automatic mode with the fixed or mobile protections
removed.
• Do not open the fuse blocks with the mains on.

Use and maintenance manual ßP800AR 340P - ßP802AR 340P
13
• Do not intervene on switches, valves and sensors without authorization.
• Do not intervene on the moving parts even without the aid of objects or tools.
• Do not manually oil or grease any moving part.
• Before carrying out any work on the electrical installation, ensure that the voltage has been
disconnected.
• After an adjustment or security operation, restore the state of the machine with active
protections.
ATTENTION!
The operator, the maintenance and cleaning personnel must scrupulously adhere to
both the regulations for the prevention of accidents and the safety regulations of the
Country of destination of the machine and the plant, besides the instructions, warnings
and general rules concerning the safety included in this manual.
During maintenance or repair work on the machine, the latter has to be shut down, and
the special signals (MACHINE OFF FOR MAINTENANCE, DO NOT START,etc...) have to
be used. Make sure that the switches are not re-inserted by unauthorized personnel.
1.5 SYMBOL LEGEND
All instructions and notes contained in this manual are graphically represented in the following
way:
ATTENTION : READ CAREFULLY BEFORE
OPERATING
DANGER OF ELECTROCUTION : HIGH VOLTAGE
ZONE
DANGER OF ELECTROCUTION: EARTHING IS
COMPULSORY
DANGER OF ELECTROCUTION: REMOVE
VOLTAGE BEFORE PERFORMING THE INDICATED
OPERATIONS

Chapter 1 - Regulations and general instructions
14
DANGER OF BURNING DUE TO HIGH
TEMPERATURE SURFACES
WARNING! DON’T TOUCH
DANGER OF TRAPPING BETWEEN MECHANICAL
MEMBERS
DANGER OF SHEARING.
DANGER OF INJURY
WARNING! BEFORE OPERATING, CHECK THAT
THE MACHINE TYPE IS THE ONE THAT HAS BEEN
BOUGHT

Use and maintenance manual ßP800AR 340P - ßP802AR 340P
15
2.1 MACHINE DESCRIPTION
CHAPTER 2 - MACHINE INSTALLATION
POS. GLOSSARY POS. GLOSSARY
1SEALING BAR 10 ELECTRICAL PANEL
2REEL-HOLDER 11 THERMAL CHAMBER
3TENSIONING BARS 12 OUTLET FAN
4INFEED CONVEYOR 13 SHRINKING FAN MOTOR
5INFEED CONVEYOR GUIDES 14 COOLING FAN
6PUSHER 15 DEFLECTORS
7SEALING BAR PRESS 16 OUTLET CONVEYOR
8INTERLYING BELT
(only model ßP802AR 340P) 17 COMPACTING ROLLERS (OPTIONAL)
9ELECTRONIC BOARD
Fig. 2.1.1

Chapter 2 - MACHINE INSTALLATION
16
2.2 DESCRIPTION OF THE SAFETY SYSTEMS
POS. DESCRIPTION
AFixed guards made of sheet, requiring a tool to
be removed.
BMovable guards made of sheet.
CSafety sensors situated on the sealing bar.
DSafety limit switches stopping the machine if
the movable guards should open.
EEmergency push-buttons.
Fig. 2.2.1

Use and maintenance manual ßP800AR 340P - ßP802AR 340P
17
2.3 DESCRIPTION OF THE CONTROL SYSTEMS
POS. DESCRIPTION FUNCTION
1FLEXTRON-MASTER
It configures the machine in order to enable
it to perform its functions.
2FLEXTRON-POWER-BASE
3FLEXTRON-BELL
4FLEXTRON-INVERTER
Tunnel belt motor
5
FLEXTRON-INVERTER
Interlying belt motor
(only ßP802AR 340P)
6FLEXTRON-INVERTER
Infeed belt motor
7FLEXTRON-INVERTER
Upper unwinder motor
8FLEXTRON-INVERTER
Pusher motor
9FLEXTRON - I/0
10 General switch It turns the machine on and off.
11 Emergency push-button It stops the machine in case of emergency.
12 START push-buttons It enables the working cycle.
13 STOP push-button It stops the working cycle.
14 Start cycle photocell Detects product presence allowing start-up
of the wrapping process.
15 Pusher FORWARD sensor
Checks the pusher's stroke.
16 Pusher BACKWARD sensor
17 Interlying belt photocell
(only ßP802AR 340P)
Optimizes, with synchronism, the passage
of the product from the intermediate belt to
the tunnel.
18 Sealing bar safety activation
sensors
They detect the presence of an object
during the sealing bar descent.
19 Sealing bar cylinder sensor It detects the position of the limit switch of
the sealing bar cylinder.
20 Cutting blade sensor
It checks if the blade position is correct and
if it operates correctly.
21 Film unrolling sensor It activates the reel-holder motor as soon as
the film is pulled.
22 Sealing bar thermocouple It checks the sealing bar temperature
23 Oven heat resistance PT100 It checks the temperature in the shrinking
chamber

Chapter 2 - MACHINE INSTALLATION
18
Fig. 2.3.1

Use and maintenance manual ßP800AR 340P - ßP802AR 340P
19
2.4 WEIGHT AND DIMENSIONS OF THE PACKED MACHINE
operator right
side version X Y Z WEIGHT
ßP800AR 340P 3135 mm 1360 mm 2340 mm 770 Kg
ßP802AR 340P 3660 mm 1360 mm 2340 mm 930 Kg
operator left
side version X Y Z WEIGHT
ßP800AR 340P 3135 mm 1450 mm 2340 mm 770 Kg
ßP802AR 340P 3660 mm 1450 mm 2340 mm 930 Kg
Fig. 2.4.1
Fig. 2.4.2
X Y Z WEIGHT
INFEED
BELT
1570
mm
650
mm
1600
mm
80
Kg

Chapter 2 - MACHINE INSTALLATION
20
2.5 WEIGHT AND DIMENSIONS OF THE MACHINE
2.6 TRANSPORT AND UNPACKING
operator right
side version X Y Z WEIGHT
ßP800AR 340P 3050 mm 2450 mm 2150-2315 mm 760 Kg
ßP802AR 340P 3580 mm 2450 mm 2150-2315 mm 900 Kg
operator left
side version X Y Z WEIGHT
ßP800AR 340P 3050 mm 2320 mm 2150-2315 mm 760 Kg
ßP802AR 340P 3580 mm 2320 mm 2150-2315 mm 900 Kg
SMIPACK S.p.A. in function of the means of transport and of
the type of products to be shipped utilizes packagings
adequate to guarantee the integrity and preservation during
transportation. It is recommended to handle with great care the
machine during transport and positioning. The forwarder is
responsible for every damage that may occur during transport.
Unpack the unit making sure not to damage any exposed
parts.
The lifting of the machine module must be carried out by
means of hoisting systems operating from below; due to the
packaging modalities, it is not possible to use hoisting systems
operating from above. Lift the machine from the longer side
and adjust
the forks of the forklift at the maximum distance from each
other.
Fig. 2.5.1
Fig. 2.6.1